Simulated cleaning equipment for die head of coating machine
By designing simulation cleaning equipment for the coating machine die head, and using liquid injection components and partitions to simulate spraying actions, the problems of long training cycle, high cost and poor results in the coating machine die head cleaning training in the existing technology have been solved, and a better solution has been achieved. Efficient training and operational proficiency.
Patent Information
- Application Number
- CN202420365526.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-02-27
AI Technical Summary
The cleaning process of the existing coating machine die head requires offline training, resulting in a long training cycle, high cost and poor effect. At the same time, insufficient operation proficiency, which makes it easy for parts to scratch.
Design a coating machine die head simulation cleaning equipment, which drives the liquid into the lower die head of the coating machine through the liquid injection component, and simulates the movement of the nozzle through the partition to achieve teaching of simulated cleaning and maintenance processes.
The training cycle and cost are reduced, the training effect and operating proficiency are improved, and the scratches on parts during actual operation are reduced.
Smart Images
Figure CN222369466U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of simulation equipment, in particular to a coating machine die head simulation cleaning equipment. Background Art
[0002] During the spraying process, the coating machine encounters a long shutdown, and the spray die head needs to be disassembled for cleaning. The spray die head itself is precise and the inside is mirrored, so workers need to be trained offline before they can work normally. Existing workers can only conduct actual operation training when the coating machine is shut down for cleaning, which leads to a long manual training cycle, high training costs, and poor overall training results. In addition, during the actual operation in the later stage, parts were scratched when cleaning the die head due to lack of proficiency. Utility Model Content
[0003] In order to solve the above technical problems, the utility model proposes a coating machine die head simulation cleaning device, including: a control box, a coating machine lower die head is fixedly connected to the upper surface of the control box, the coating machine lower die head is hinged with a coating machine upper die head, the coating machine upper die head is fixedly connected to a driving rod, the driving rod drives the coating machine upper die head to rotate around the hinge point, a partition is provided between the coating machine lower die head and the coating machine upper die head, the partition is fixedly connected to the coating machine lower die head, the partition drives the coating machine upper die head and the coating machine lower die head to leave a nozzle, the control box body is fixedly connected to a slurry collecting tank on the upper surface, the slurry collecting tank is connected to the nozzle, the control box body is also provided with a liquid injection assembly, the liquid injection assembly drives liquid into the coating machine lower die head. The liquid is driven into the lower die head of the coater through the injection component, and a nozzle is left between the upper die head and the lower die head of the coater through the partition to simulate the grouting spraying action. When the slurry flows out of the front nozzle evenly, the grouting is stopped. At this time, the inside of the die head is in a state that requires maintenance, so as to implement the teaching of the entire die head maintenance and cleaning process, the recognition of parts, and precautions, thereby reducing the training cycle, reducing the training cost, improving the training effect, improving the proficiency of operation, and reducing the phenomenon of parts scratches during actual operation.
[0004] Preferably, the liquid injection assembly includes: a water inlet trough fixed to the control box body, the water inlet trough extending into the control box body and being matched with a slurry water trough, the slurry water trough being fixedly connected to a water pump, the water pump being connected to one end of a grouting pipe, the other end of the grouting pipe being connected to the lower die head of the coater, and a liquid injection trough connected to the grouting pipe is provided at the bottom of the lower die head of the coater.
[0005] Preferably, the slurry collecting tank is provided with a receiving port, the lower die head of the coating machine is provided with a small boss cooperating with the receiving port, an inlet is provided at the lowest point of the slurry collecting tank, and the length of the slurry collecting tank gradually shrinks from the receiving port to the inlet.
[0006] Preferably, a display is fixedly connected to the upper surface of the control box.
[0007] Preferably, the lower die head of the coating machine is fixedly connected with a buffer which cooperates with the upper coating die head.
[0008] Preferably, the upper die head of the coater is connected to a plurality of T-blocks through an adjustment component, and the plurality of T-blocks cooperate with the lower die head of the coater to adjust the size of the nozzle.
[0009] Preferably, the adjustment component includes: a guide sleeve fixedly provided on the upper die head of the coater and cooperating with a T-block, the T-block extending to the outside of the guide sleeve and fixedly connected with a positioning block, the positioning block is fixedly connected with an adjustment end of a micrometer, and the outer shell of the micrometer is fixedly connected to the upper die head of the coater through a bracket.
[0010] Preferably, a plurality of movable rollers are arranged at the bottom of the control box.
[0011] The utility model has the following advantages:
[0012] 1. The liquid is driven into the lower die head of the coater through the liquid injection component, and a nozzle is left between the upper die head and the lower die head of the coater through the partition to simulate the grouting spraying action. When the slurry flows out of the front nozzle evenly, the grouting is stopped. At this time, the inside of the die head is in a state that requires maintenance. The entire die head maintenance and cleaning process is taught, and the parts are recognized and the precautions are taken to reduce the training cycle, reduce the training cost, improve the training effect, improve the proficiency of the operation, and reduce the phenomenon of parts scratches during actual operation.
[0013] 2. Through the coordination of the water inlet trough with the slurry water trough, water pump, grouting pipe and slurry collection trough, the slurry can be recycled and the training cost can be reduced.
[0014] 3. The small boss of the lower die head of the coater cooperates with the receiving port to improve the collection effect of the slurry and reduce the phenomenon that the slurry is exposed and cannot be collected.
[0015] 4. The display can play training information in real time, telling students how to perform actual operations and reducing training costs.
[0016] 5. The buffer reduces the impact force when the die head of the coating machine rotates around the hinge point, thereby extending the service life of the die head of the coating machine.
[0017] 6. The mobile roller can drive the control box to different learning locations, so that the equipment can adapt to different training environments and reduce the requirements for the training venue. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for describing the embodiments.
[0019] Figure 1 The overall structure of the coating machine die head simulation cleaning device in the embodiment of the utility model is shown in FIG. Figure 1 ;
[0020] Figure 2 The overall structure of the coating machine die head simulation cleaning device in the embodiment of the utility model is shown in FIG. Figure 2 ;
[0021] Figure 3 It is a partial structural schematic diagram of a coating machine die head simulation cleaning device in an embodiment of the utility model;
[0022] Figure 4 It is a partial structural cross-sectional view of a coating machine die head simulation cleaning device in an embodiment of the utility model;
[0023] Figure 5 The overall structure of the coating machine die head simulation cleaning device in the embodiment of the utility model is enlarged Figure 1 ;
[0024] Figure 6 The overall structure of the coating machine die head simulation cleaning device in the embodiment of the utility model is enlarged Figure 2 ;
[0025] In the figure: 1, control box 2, coater lower die head 201, small boss 3, coater upper die head 4, drive rod 5, partition 6, slurry collecting tank 601, receiving port 7, water inlet tank 8, slurry water tank 9, water pump 10, grouting pipe 11, liquid injection tank 12, display 13, buffer 14, T block 15, guide sleeve 16, micrometer 17, moving roller. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0027] The present invention is further described in detail below in conjunction with embodiments and specific implementation methods.
[0028] Example:
[0029] like Figure 1 As shown, a coating machine die head simulation cleaning device includes: a control box 1, and a plurality of movable rollers 17 are arranged at the bottom of the control box 1. The movable rollers 17 can drive the control box 1 to be transported to different learning locations, so that the equipment can be adapted to different training environments and the requirements for training sites can be reduced. A display 12 is fixedly connected to the upper surface of the control box 1. The display 12 is convenient for playing explanation videos and informing specific details to pay attention to, thereby simplifying training costs.
[0030] A coating machine lower die head 2 is fixedly connected to the upper surface of the control box 1, and a coating machine upper die head 3 is hingedly connected to the coating machine lower die head 2. A driving rod 4 is fixedly connected to the coating machine upper die head 3, and the driving rod 4 drives the coating machine upper die head 3 to rotate around the hinge point, so as to facilitate driving the coating machine upper die head 3 and the coating machine lower die head 2 to open and clean. The coating machine lower die head 2 is fixedly connected with a buffer 13 that cooperates with the coating machine upper die head. When the coating machine upper die head 3 rotates around the hinge point, it buffers the impact force of the coating machine upper die head 3 and plays a supporting role at the same time.
[0031] like Figure 1 , Figure 4 as well as Figure 5 As shown, a partition 5 is provided between the lower die head 2 of the coater and the upper die head 3 of the coater, and the partition 5 is fixedly connected to the lower die head 2 of the coater. The partition 5 drives the upper die head 3 of the coater to leave a nozzle between the lower die head 2 of the coater, and the upper die head 3 of the coater is connected to a plurality of T blocks 14 through an adjusting component, and the plurality of T blocks 14 cooperate with the lower die head 2 of the coater to adjust the size of the nozzle.
[0032] like Figures 4 to 6 As shown, the adjustment component includes: a guide sleeve 15 fixedly arranged on the upper die head 3 of the coater and matched with the T-block 14, the T-block 14 extends to the outside of the guide sleeve 15 and is fixedly connected with a positioning block, the positioning block is fixedly connected with the adjustment end of the micrometer 16, and the outer shell of the micrometer 16 is fixedly connected to the upper die head 3 of the coater through a bracket.
[0033] The downward distance of the T block 14 is adjusted by the micrometer 16, and the size of the nozzle is adjusted to ensure uniform grouting at the nozzle.
[0034] like Figure 1 , Figure 3 as well as Figure 5 As shown, a slurry collecting tank 6 is fixedly connected to the upper surface of the control box 1, and the slurry collecting tank 6 is provided with a receiving port 601. The lower die head 2 of the coating machine is provided with a small boss 201 that matches the receiving port 601. The lowest point of the slurry collecting tank 6 is provided with an inlet, and the length of the slurry collecting tank 6 gradually shrinks from the receiving port 601 to the inlet. The gradually shrinking inlet facilitates the slurry to enter the inlet better, thereby improving the slurry collection effect.
[0035] The slurry collecting tank 6 is communicated with the nozzle, and a liquid injection component is also arranged in the control box 1, and the liquid injection component drives the liquid to enter the lower die head 2 of the coating machine.
[0036] The liquid injection assembly includes: a water inlet trough 7 fixed to the control box 1 body, the water inlet trough 7 extends into the control box 1 body and is matched with a slurry water trough 8, the slurry water trough 8 is fixedly connected to a water pump 9, the water pump 9 is connected to one end of a grouting pipe 10, the other end of the grouting pipe 10 is connected to the lower die head 2 of the coater, and a liquid injection trough 11 connected to the grouting pipe 10 is provided at the bottom of the lower die head 2 of the coater.
[0037] The slurry enters the grouting pipe 10 through the water pump 9, the slurry enters the injection tank 11, and is sprayed out from the nozzle. The slurry collecting tank 6 collects the slurry. When the slurry is insufficient, the water inlet tank 7 drives the slurry into the slurry water tank 8 to replenish the slurry in the slurry water tank 8.
[0038] like Figures 1 to 6 As shown, when working, the technician enters the workstation and first understands the specific cleaning steps according to the display 12. The slurry enters the grouting pipe 10 through the water pump 9, the slurry enters the injection tank 11, and is sprayed out from the nozzle (simulating the state that cleaning is required in actual work). Then the technician drives the upper die head 3 of the coater to rotate around the hinge point through the driving rod 4, so as to facilitate the upper die head 3 and the lower die head 2 of the coater to open for cleaning.
[0039] During the cleaning process, the parts on the upper die head 3 and the lower die head 2 of the coating machine need to be disassembled and cleaned according to the content displayed on the display 12, and the various parts need to be assembled after the cleaning is completed.
[0040] After the assembly is completed, the driving rod 4 drives the upper die head 3 of the coating machine to rotate around the hinge point and return to the initial position, so that the simulated cleaning of the coating machine die head is realized in this reciprocating manner.
[0041] Therefore, various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention.
Claims
1. A coating machine die head simulation cleaning device, comprising: A control box, wherein a lower die head of a coater is fixedly connected to the upper surface of the control box, and an upper die head of a coater is hingedly connected to the lower die head of the coater, and a driving rod is fixedly connected to the upper die head of the coater, and the driving rod drives the upper die head of the coater to rotate around a hinge point, and is characterized in that a partition is provided between the lower die head of the coater and the upper die head of the coater, and the partition is fixedly connected to the lower die head of the coater, and a nozzle is left between the upper die head of the coater and the lower die head of the coater driven by the partition, and a slurry collecting tank is fixedly connected to the upper surface of the control box body, and the slurry collecting tank is connected to the nozzle, and a liquid injection component is also provided in the control box body, and the liquid injection component drives liquid to enter the lower die head of the coater.
2. The coating machine die head simulation cleaning device according to claim 1, characterized in that: The liquid injection assembly includes: a water inlet trough fixed to the control box body, the water inlet trough extends to the control box body and is matched with a slurry water trough, the slurry water trough is fixedly connected to a water pump, the water pump is connected to one end of a grouting pipe, the other end of the grouting pipe is connected to the lower die head of the coater, and the bottom of the lower die head of the coater is provided with a liquid injection trough connected to the grouting pipe.
3. The coating machine die head simulation cleaning device according to claim 1, characterized in that: The slurry collecting tank is provided with a receiving port, the lower die head of the coating machine is provided with a small boss matched with the receiving port, the lowest point of the slurry collecting tank is provided with an inlet, and the length of the slurry collecting tank gradually shrinks from the receiving port to the inlet.
4. The coating machine die head simulation cleaning device according to claim 1, characterized in that: A display is fixedly connected to the upper surface of the control box.
5. The coating machine die head simulation cleaning device according to claim 1, characterized in that: The lower die head of the coating machine is fixedly connected with a buffer matched with the upper coating die head.
6. The coating machine die head simulation cleaning device according to claim 1, characterized in that: The upper die head of the coating machine is connected with a plurality of T blocks through an adjusting component, and the plurality of T blocks cooperate with the lower die head of the coating machine to adjust the size of the nozzle.
7. The coating machine die head simulation cleaning device according to claim 6, characterized in that: The adjustment component includes: a guide sleeve fixedly arranged on the upper die head of the coater and matched with a T-block, the T-block extends to the outside of the guide sleeve and is fixedly connected to a positioning block, the positioning block is fixedly connected to the adjustment end of a micrometer, and the outer shell of the micrometer is fixedly connected to the upper die head of the coater through a bracket.
8. The coating machine die head simulation cleaning device according to claim 1, characterized in that: A plurality of movable rollers are arranged at the bottom of the control box.