Capacitor discharging sorting machine

By designing a capacitor discharging and sorting machine, the curved grooves are used to realize automatic alignment of capacitors, and the problem of inconsistent capacitor directions and positions is solved through adjustable arc slides and buffering measures, improving sorting efficiency and practicality. sex.

CN222369673UActive Publication Date: 2025-01-21SHANGRAO JINDAWEI INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421178995.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-01-21
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The capacitors are different in the direction and position before they are fed into the sorting machine, and they need to be manually straightened, resulting in a reduced discharge speed and affecting the rapid sorting of the machine.

Method used

A capacitor discharging and sorting machine is designed, which uses a hopper to introduce a curved groove on the top plate, and uses the curved groove to adjust the capacitor to a horizontal position and limit the position to maintain automatic alignment. At the same time, the adjustable arc slide plate on the cage frame and the square baffle in the feeding channel can adapt to different types of capacitors and improve practicality.

Benefits of technology

It realizes the automatic alignment of capacitors, improves the discharge speed and sorting efficiency, adapts to different types of capacitors, improves the practicality of the machine, and protects the capacitors through buffering measures to avoid damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

A capacitor discharging sorting machine comprises a base, a first fixing frame is fixedly connected to the base, a hopper is fixedly connected to the first fixing frame, a material conveying frame is arranged on the hopper, five feeding channels are arranged in the material conveying frame and used for conveying power containers, a cage-shaped frame is fixedly connected to the lower portion of the material conveying frame, and the cage-shaped frame is fixedly connected to the lower portion of the material conveying frame. A second fixing frame is arranged on the material conveying frame, a motor is installed on the material conveying frame, a roller is arranged in the cage-shaped frame, and the roller is connected with an output shaft of the motor. After the capacitor is produced, the capacitor is guided into the curved-surface groove of the top plate through the hopper, the capacitor is adjusted to be in a transverse state through the curved-surface groove and is limited and kept, automatic straightening is achieved, and the capacitor can be conveniently and rapidly sorted in cooperation with a sorting machine in the follow-up process.
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Description

Technical Field

[0001] The utility model relates to a capacitor discharging and sorting machine, in particular to a capacitor discharging and sorting machine. Background Art

[0002] Capacitors are electronic components used to store electricity and energy in circuit boards. When capacitors are produced, the production line is mixed with capacitors of different sizes and specifications, so sorting equipment is needed to sort them.

[0003] Currently, when capacitors are produced and sent to the sorting machine, their directions and positions are different and need to be manually adjusted, which reduces the discharge speed and affects the machine's rapid sorting.

[0004] Therefore, there is an urgent need to provide a capacitor discharging and sorting machine that can automatically align capacitors. Utility Model Content

[0005] In order to overcome the shortcomings that the directions and positions of capacitors are different before being fed into the sorting machine and need to be manually adjusted, which reduces the discharge speed and affects the rapid sorting of the machine, the utility model provides a capacitor discharge sorting machine which can automatically adjust the capacitors.

[0006] To solve the above problems, the utility model adopts the following technical solutions: a capacitor discharging and sorting machine, comprising a base, a first fixed frame fixedly connected to the base, a hopper fixedly connected to the first fixed frame, a feed frame arranged on the hopper, five feeding channels arranged inside the feed frame for capacitor transportation, a cage frame fixedly connected to the lower part of the feed frame, a second fixed frame arranged on the feed frame, a motor installed on the feed frame, a roller arranged inside the cage frame, the roller is connected to the output shaft of the motor, an arc-shaped baffle is arranged on the side of the cage frame, a loading frame located below the cage frame is placed on the base, at least three storage cavities are arranged inside the loading frame for collecting sorted capacitors, a plurality of cylinders are arranged on the feed frame through a third fixed frame, a top plate is jointly arranged on the movable rods of the plurality of cylinders, and a curved groove is arranged on the top of the top plate.

[0007] More preferably, a plurality of groups of limit blocks are arranged on the side of the second fixing frame, and each group of the limit blocks is slidably provided with an arc-shaped slide plate.

[0008] More preferably, a plurality of fixed rods are provided in the feeding channel of the feeding frame, square baffles are rotatably provided on the fixed rods, and torsion springs for resetting the square baffles are sleeved on the fixed rods.

[0009] More preferably, a plurality of fixed blocks are fixedly connected to the first fixed frame, a rotating rod is rotatably provided together with the plurality of fixed blocks, a flat pulley group is provided together with the rotating rod and the output shaft of the motor, a rotating block is provided on the rotating rod, a pushing frame is slidably installed on the hopper, a push plate is fixedly connected to the pushing frame, the push plate is arranged in an inclined manner, and an elastic member is sleeved on the pushing frame.

[0010] More preferably, a plurality of spacers are arranged in the curved groove of the top plate, and the plurality of spacers can evenly divide the space of the curved groove.

[0011] More preferably, a sponge pad is provided at the bottom of the storage cavity in the loading frame.

[0012] Compared with the prior art, the utility model has the following technical effects: 1. After the capacitor is produced, it is introduced into the curved groove of the top plate by the hopper, and the capacitor is adjusted to a horizontal state and limited and maintained by the curved groove to achieve automatic alignment, which is convenient for subsequent rapid sorting with the sorting machine.

[0013] 2. By setting the adjustable arc-shaped slide plate on the cage frame, the size of the discharge port can be adjusted at will, which is convenient for adapting to more different types of capacitors and improving practicality.

[0014] 3. By setting up multiple square baffles inside the feeding channel, the capacitors can be contacted and buffered when entering the feeding channel, so as to avoid damage caused by excessive impact when the capacitors fall. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0016] Figure 2 It is a partial three-dimensional cross-sectional structural schematic diagram of the utility model.

[0017] Figure 3 It is a three-dimensional cross-sectional structural schematic diagram of the feed frame, the second fixing frame and the motor of the utility model.

[0018] Figure 4 It is a three-dimensional cross-sectional structural schematic diagram of the feed frame, the limit block and the arc-shaped slide plate of the utility model.

[0019] Figure 5 It is a three-dimensional cross-sectional structural schematic diagram of the feed frame, the fixing rod and the baffle of the utility model.

[0020] Figure 6 It is a three-dimensional structural schematic diagram of the fixing rod, baffle and torsion spring of the utility model.

[0021] Figure 7 It is a three-dimensional cross-sectional structural schematic diagram of the fixed block, the rotating rod and the rotating block of the utility model.

[0022] Figure 8 It is a three-dimensional cross-sectional structural schematic diagram of the push frame, the push plate and the elastic member of the utility model.

[0023] The markings of the components in the accompanying drawings are as follows: 1-base, 2-first fixed frame, 3-hopper, 4-feeding frame, 401-cage frame, 5-arc baffle, 6-second fixed frame, 7-motor, 8-roller, 9-loading frame, 10-cylinder, 11-third fixed frame, 12-top plate, 13-limiting block, 14-arc slide plate, 15-fixed rod, 16-square baffle, 17-torsion spring, 18-flat pulley group, 19-fixed block, 20-rotating rod, 21-rotating block, 22-pushing frame, 23-push plate, 24-elastic member, 25-spacer, 26-sponge pad. DETAILED DESCRIPTION

[0024] The present invention is further described below in conjunction with specific embodiments. It should also be noted that, unless otherwise clearly specified and limited, terms such as: setting, installing, connecting, and connecting should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Example 1

[0026] See also Figure 1-Figure 3A capacitor discharging and sorting machine comprises a base 1, a first fixing frame 2 is fixedly connected to the top of the base 1 by bolt connection, a hopper 3 is fixedly connected to the top of the first fixing frame 2, a feeding frame 4 is arranged at the rear side of the hopper 3, five feeding channels are arranged inside the feeding frame 4 for capacitor transportation, a cage frame 401 is fixedly connected to the lower part of the feeding frame 4 by welding, the cage frame 401 is welded by longitudinal ribs and support rings, and a plurality of discharging ports are distributed, a second fixing frame 6 is arranged on the right side of the feeding frame 4 by screw connection, a motor 7 is installed on the feeding frame 4, a roller 8 is arranged in the cage frame 401, the roller 8 is connected to the output shaft of the motor 7, an arc baffle 5 is arranged on the side of the cage frame 401, and the arc baffle 5 is used to limit the cage frame 401 The size of the discharge port is selected, a loading frame 9 located below the cage frame 401 is placed on the base 1, and at least three storage cavities are provided inside the loading frame 9 for collecting the sorted capacitors. A sponge pad 26 is provided at the bottom of the storage cavity in the loading frame 9. When the capacitor falls into the storage cavity, the sponge pad 26 can protect the capacitor. The front side of the feed frame 4 is provided with two cylinders 10 symmetrically distributed on the left and right through the third fixed frame 11. The movable rods of the two cylinders 10 are jointly provided with a top plate 12. A curved groove is provided on the top of the top plate 12. The design of the curved groove can adjust the rolled-in capacitor to a horizontal state to achieve automatic straightening. Five spacers 25 distributed equidistantly in the transverse direction are provided in the curved groove of the top plate 12. The five spacers 25 can evenly divide the curved groove space into five grids to limit the capacitor position.

[0027] The produced capacitors directly enter the hopper 3, and the capacitors roll down along the hopper 3 into the curved grooves of the top plate 12, and are uniformly adjusted to a horizontal state by the curved grooves. After the capacitors are straightened, the cylinder 10 drives the top plate 12 to move upward. When the top plate 12 moves along the feed frame 4 and the curved grooves are aligned with the entrance of the feeding channel, the capacitors fall into the feed frame 4, and then fall down into the grooves of the roller 8. The roller 8 is powered by the motor 7 to drive the capacitors to rotate, so that capacitors of different sizes roll out from the corresponding discharge ports on the cage frame 401, and are then collected separately by the loading frame 9, thereby completing the sorting.

[0028] Example 2

[0029] Based on Example 1, please refer to Figure 4 Two groups of limit blocks 13 are arranged on the side of the second fixed frame 6, and the total number of limit blocks 13 in each group is five. Each group of limit blocks 13 is slidably provided with an arc-shaped slide plate 14. By adjusting the position of the arc-shaped slide plate 14 on the second fixed frame 6, the size of the discharge port of the cage frame 401 can be adjusted, which is convenient for adapting to more different types of capacitors and improving practicality.

[0030] See also Figure 5 and Figure 6 Three fixed rods 15 distributed in the vertical direction are arranged in the feeding channel of the feeding frame 4, and a square baffle 16 is rotatably arranged on the fixed rod 15. When the capacitor enters the feeding channel, the capacitor contacts the three square baffles 16 in turn for buffering to prevent the capacitor from being damaged due to excessive impact force when it falls. The left and right ends of the fixed rod 15 are both sleeved with torsion springs 17 for resetting the square baffle 16, and the two ends of the torsion spring 17 are respectively connected to the fixed rod 15 and the square baffle 16.

[0031] See also Figure 7 and Figure 8 The first fixed frame 2 has two fixed blocks 19 symmetrically distributed on the left and right fixedly connected in the middle by welding, and the two fixed blocks 19 are rotatably provided with a rotating rod 20 together, and the rotating rod 20 and the output shaft of the motor 7 are jointly provided with a flat pulley group 18, and a rotating block 21 is provided in the middle of the rotating rod 20, and a pushing frame 22 is slidably installed on the hopper 3, and a push plate 23 arranged in an inclined manner is fixedly connected to the top of the pushing frame 22 by welding. The inclined design of the push plate 23 is convenient for guiding materials, and an elastic member 24 is sleeved on the pushing frame 22, and the two ends of the elastic member 24 are respectively connected to the pushing frame 22 and the hopper 3.

[0032] The flat belt pulley group 18 is used to drive the rotating rod 20 to rotate, so that the rotating block 21 rotates and continuously pushes the pushing frame 22, and the pushing frame 22 then drives the pushing plate 23 to move up and down, generating a vibration effect, dispersing the capacitors in the hopper 3, and helping the capacitors to fall quickly.

[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A capacitor discharging and sorting machine, comprising a base (1), a first fixed frame (2) fixedly connected to the base (1), a hopper (3) fixedly connected to the first fixed frame (2), a feed frame (4) arranged on the hopper (3), five feeding channels arranged inside the feed frame (4) for capacitor transportation, a cage frame (401) fixedly connected to the lower part of the feed frame (4), a second fixed frame (6) arranged on the feed frame (4), a motor (7) installed on the feed frame (4), a roller (8) arranged inside the cage frame (401), the roller (8) connected to the output shaft of the motor (7), an arc-shaped baffle (5) arranged on the side of the cage frame (401), a loading frame (9) located below the cage frame (401) placed on the base (1), at least three storage cavities arranged inside the loading frame (9) for collecting sorted capacitors, characterized in that A plurality of cylinders (10) are arranged on the feeding frame (4) via a third fixing frame (11), and the movable rods of the plurality of cylinders (10) are jointly provided with a top plate (12), and a curved groove is provided on the top of the top plate (12).

2. A capacitor discharging and sorting machine according to claim 1, characterized in that: A plurality of groups of limit blocks (13) are arranged on the side of the second fixing frame (6), and each group of limit blocks (13) is slidably provided with an arc-shaped slide plate (14).

3. A capacitor discharging and sorting machine according to claim 1, characterized in that: A plurality of fixed rods (15) are arranged in the feeding channel of the feeding frame (4), a square baffle (16) is rotatably arranged on the fixed rod (15), and a torsion spring (17) is sleeved on the fixed rod (15) for returning the square baffle (16) to its original position.

4. A capacitor discharging and sorting machine according to claim 1, characterized in that: A plurality of fixed blocks (19) are fixedly connected to the first fixed frame (2), a rotating rod (20) is rotatably arranged on the plurality of fixed blocks (19), a flat pulley group (18) is arranged on the rotating rod (20) and the output shaft of the motor (7), a rotating block (21) is arranged on the rotating rod (20), a pushing frame (22) is slidably mounted on the hopper (3), a push plate (23) is fixedly connected to the pushing frame (22), the push plate (23) is arranged in an inclined manner, and an elastic member (24) is sleeved on the pushing frame (22).

5. A capacitor discharging and sorting machine according to claim 1, characterized in that: A plurality of spacers (25) are arranged in the curved surface groove of the top plate (12), and the plurality of spacers (25) can evenly divide the curved surface groove space.

6. A capacitor discharging and sorting machine according to claim 1, characterized in that: A sponge pad (26) is provided at the bottom of the storage cavity in the loading frame (9).