Intelligent sorting equipment based on CCD camera

Abstract

The utility model relates to the technical field of sorting equipment, in particular to intelligent sorting equipment based on a CCD (Charge Coupled Device) camera, which comprises an equipment platform, a mounting plate is fixed to the top of the equipment platform, a driven roller is rotatably mounted at one end of the mounting plate, a first through hole is formed in one end of the mounting plate, a motor is mounted at the other end of the mounting plate, and the output end of the motor penetrates through the first through hole and is fixedly provided with a driving roller; the outer wall of the driving roller and the outer wall of the driven roller are sleeved with a conveying belt. A connecting plate is fixed to the end, close to the conveying belt, of the mounting plate, and two CCD camera bodies are symmetrically mounted at the bottom of the connecting plate; two second through holes are formed in one end of the mounting plate; two electric telescopic rods are installed at the end, away from the conveying belt, of the installation plate, the existing manual sorting mode is replaced, the product detection and sorting efficiency and the detection precision are improved, and therefore the product production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of sorting equipment, in particular to intelligent sorting equipment based on a CCD camera. Background Art

[0002] CCD (Change-coupled Device) inspection machine, also known as fully automatic visual auxiliary material inspection machine, is an instrument that detects the appearance of an object through a display. When using a CCD inspection machine, workers can directly look at the enlarged screen without looking at a microscope to avoid eye fatigue, and it is widely used in parts inspection.

[0003] In the traditional manufacturing industry, in order to ensure the quality of products, it is usually necessary to test the products. The testing of products is generally done manually, that is, the surface quality of the products is judged manually and the good and bad products are sorted. However, the existing manual testing and sorting efficiency is low, which seriously affects the production efficiency of products.

[0004] Therefore, an intelligent sorting device based on CCD camera is proposed. Utility Model Content

[0005] The utility model aims to provide an intelligent sorting device based on a CCD camera.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An intelligent sorting device based on a CCD camera, comprising:

[0008] Device platform;

[0009] A mounting plate is fixed on the top of the equipment platform, a driven roller is rotatably mounted on one end of the mounting plate, a first through hole is opened on one end of the mounting plate, a motor is mounted on the other end of the mounting plate, and the output end of the motor passes through the first through hole and is fixed with a driving roller;

[0010] The outer walls of the active roller and the driven roller are sleeved with a conveyor belt;

[0011] A connecting plate is fixed to one end of the mounting plate close to the conveyor belt, and two CCD camera bodies are symmetrically mounted on the bottom of the connecting plate;

[0012] Two second through holes are formed at one end of the mounting plate;

[0013] Two electric telescopic rods are installed at one end of the mounting plate away from the conveyor belt, and a telescopic member is installed at one end of each of the two electric telescopic rods. The two telescopic members pass through two second through holes respectively and are fixed with a push plate.

[0014] A controller is installed at one end of the mounting plate away from the conveyor belt;

[0015] Two sorting frames are symmetrically arranged on the equipment platform.

[0016] Preferably, the two CCD camera bodies are used to detect defective products and non-defective products respectively.

[0017] Preferably, the two electric telescopic rods are used to push the defective products and the non-defective products respectively.

[0018] Preferably, the two sorting frames are used to collect defective products and non-defective products respectively.

[0019] Preferably, the two CCD camera bodies are electrically connected to a controller, and the controller is electrically connected to two electric telescopic rods.

[0020] Preferably, a limiting plate is fixed on the top of the equipment platform, and one end of the limiting plate abuts against the sorting frame;

[0021] A vertical plate is fixed on the top of the equipment platform, a threaded hole is opened at one end of the vertical plate, a threaded rod is threadedly connected in the threaded hole, a rotating shaft is fixed at one end of the threaded rod, and a fixing plate abutting against the sorting frame is fixed at the other end of the threaded rod.

[0022] Compared with the prior art, the beneficial effects of the utility model are:

[0023] The utility model starts the motor, and the motor drives the active roller to work. At this time, the conveyor belt will run. At this time, the product to be inspected is placed on the conveyor belt, and then two CCD camera bodies will inspect the product. If one of the CCD camera bodies detects that the product is a defective product, the CCD camera body will cooperate with the controller to start the corresponding electric telescopic rod, and the electric telescopic rod will cooperate with the telescopic part and the push plate to push the product into the corresponding sorting frame.

[0024] Similarly, if one of the CCD camera bodies detects that the product is not defective, the CCD camera body will cooperate with the controller to start the corresponding electric telescopic rod, and the electric telescopic rod will cooperate with the telescopic part and the push plate to push the product into the corresponding sorting frame;

[0025] Compared with the existing ones, the utility model replaces the existing manual sorting method, improves the detection and sorting efficiency and detection accuracy of products, thereby improving the production efficiency of products.

[0026] The utility model rotates the rotating shaft to drive the threaded rod to move in the threaded hole. After the fixing plate at one end of the threaded rod is no longer in contact with the sorting frame, the sorting frame can be disassembled. Compared with the former, the rotating shaft is rotated in the opposite direction to drive the threaded rod to move in the threaded hole. After the fixing plate at one end of the threaded rod is in contact with the sorting frame, the sorting frame can be fixed. Therefore, the utility model is convenient for disassembling and fixing the sorting frame and is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0028] Figure 2 It is a partial structural schematic diagram of the utility model;

[0029] Figure 3 For this utility model Figure 2 A magnified view of middle;

[0030] Figure 4 It is a schematic diagram of the controller structure in the utility model.

[0031] In the figure: 1. Equipment platform; 2. Mounting plate; 3. Driven roller; 4. First perforation; 5. Motor; 6. Active roller; 7. Conveyor belt; 8. Connecting plate; 9. CCD camera body; 10. Second perforation; 11. Electric telescopic rod; 12. Telescopic member; 13. Push plate; 14. Controller; 15. Sorting frame; 16. Limiting plate; 17. Vertical plate; 18. Threaded hole; 19. Threaded rod; 20. Fixed plate; 21. Rotating shaft. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0034] Embodiment 1:

[0035] See also Figure 1 , 24. The utility model provides a technical solution: To achieve the above-mentioned purpose, the utility model provides the following technical solution: A CCD camera-based intelligent sorting device, comprising: an equipment platform 1; a mounting plate 2 is fixed on the top of the equipment platform 1, a driven roller 3 is rotatably mounted on one end of the mounting plate 2, a first through hole 4 is provided at one end of the mounting plate 2, a motor 5 is installed at the other end of the mounting plate 2, an output end of the motor 5 passes through the first through hole 4 and is fixed with an active roller 6; a conveyor belt 7 is sleeved on the outer wall of the active roller 6 and the driven roller 3; a connecting plate 8 is fixed on one end of the mounting plate 2 close to the conveyor belt 7, and two CCD camera bodies 9 are symmetrically mounted on the bottom of the connecting plate 8; two second through holes 1 are provided at one end of the mounting plate 2 0; two electric telescopic rods 11 are installed at one end of the mounting plate 2 away from the conveyor belt 7, and a telescopic member 12 is installed at one end of the two electric telescopic rods 11. The two telescopic members 12 respectively pass through the two second through holes 10 and are fixed with a push plate 13; a controller 14 is installed at the end of the mounting plate 2 away from the conveyor belt 7; two sorting frames 15 are symmetrically arranged on the equipment platform 1, two CCD camera bodies 9 are used to detect defective products and non-defective products respectively, the two electric telescopic rods 11 are used to push defective products and non-defective products respectively, the two sorting frames 15 are used to collect defective products and non-defective products respectively, the two CCD camera bodies 9 are electrically connected to the controller 14, and the controller 14 is electrically connected to the two electric telescopic rods 11.

[0036] Specifically, the utility model starts the motor 5, and the motor 5 drives the active roller 6 to work, and the conveyor belt 7 will be in operation. At this time, the product to be inspected is placed on the conveyor belt 7, and then the two CCD camera bodies 9 will inspect the product. If one of the CCD camera bodies 9 detects that the product is a defective product, the CCD camera body 9 will cooperate with the controller 14 to start the corresponding electric telescopic rod 11, and the electric telescopic rod 11 will cooperate with the telescopic member 12 and the push plate 13 to push the product into the corresponding sorting frame 15;

[0037] Similarly, if one of the CCD camera bodies 9 detects that the product is not defective, the CCD camera body 9 will cooperate with the controller 14 to start the corresponding electric telescopic rod 11, and the electric telescopic rod 11 will cooperate with the telescopic member 12 and the push plate 13 to push the product into the corresponding sorting frame 15;

[0038] Compared with the existing ones, the utility model replaces the existing manual sorting method, improves the detection and sorting efficiency and detection accuracy of products, thereby improving the production efficiency of products.

[0039] Embodiment 2:

[0040] See also Figure 1-4The utility model provides a technical solution: an intelligent sorting device based on a CCD camera, a limit plate 16 is fixed on the top of the device platform 1, and one end of the limit plate 16 abuts against the sorting frame 15; a vertical plate 17 is fixed on the top of the device platform 1, and a threaded hole 18 is opened at one end of the vertical plate 17, and a threaded rod 19 is connected to the threaded hole 18, a rotating shaft 21 is fixed at one end of the threaded rod 19, and a fixed plate 20 abutting against the sorting frame 15 is fixed at the other end of the threaded rod 19.

[0041] Specifically, the utility model rotates the rotating shaft 21, and the rotating shaft 21 drives the threaded rod 19 to move in the threaded hole 18. After the fixing plate 20 at one end of the threaded rod 19 is not in contact with the sorting frame 15, the sorting frame 15 can be disassembled. Compared with the former, the rotating shaft 21 is rotated in the opposite direction, and the rotating shaft 21 drives the threaded rod 19 to move in the threaded hole 18. After the fixing plate 20 at one end of the threaded rod 19 is in contact with the sorting frame 15, the sorting frame 15 can be fixed. Therefore, the utility model is convenient for disassembling and fixing the sorting frame 15, and is more convenient to use.

[0042] Working principle:

[0043] First, the motor 5 is started, and the motor 5 drives the active roller 6 to work. At this time, the conveyor belt 7 will start to run. At this time, the product to be inspected is placed on the conveyor belt 7. Then, the two CCD camera bodies 9 will inspect the product. If one of the CCD camera bodies 9 detects that the product is a defective product, the CCD camera body 9 will cooperate with the controller 14 to start the corresponding electric telescopic rod 11. The electric telescopic rod 11 will cooperate with the telescopic member 12 and the push plate 13 to push the product into the corresponding sorting frame 15.

[0044] Similarly, if one of the CCD camera bodies 9 detects that the product is not defective, the CCD camera body 9 will cooperate with the controller 14 to start the corresponding electric telescopic rod 11, and the electric telescopic rod 11 will cooperate with the telescopic member 12 and the push plate 13 to push the product into the corresponding sorting frame 15;

[0045] Finally, by rotating the rotating shaft 21, the rotating shaft 21 drives the threaded rod 19 to move in the threaded hole 18. After the fixing plate 20 at one end of the threaded rod 19 is not in contact with the sorting frame 15, the sorting frame 15 can be disassembled. Compared with the former, the rotating shaft 21 is rotated in the opposite direction, and the rotating shaft 21 drives the threaded rod 19 to move in the threaded hole 18. After the fixing plate 20 at one end of the threaded rod 19 is in contact with the sorting frame 15, the sorting frame 15 can be fixed. Therefore, the utility model is convenient for disassembling and fixing the sorting frame 15, and is more convenient to use.

[0046] In the description of the present invention, it should be understood that the terms "center", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.

[0047] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An intelligent sorting device based on a CCD camera, characterized in that: include: Device Platform (1); A mounting plate (2) is fixed on the top of the equipment platform (1), a driven roller (3) is rotatably mounted on one end of the mounting plate (2), a first through hole (4) is opened on one end of the mounting plate (2), a motor (5) is mounted on the other end of the mounting plate (2), and the output end of the motor (5) passes through the first through hole (4) and is fixed with a driving roller (6); A conveyor belt (7) is sleeved on the outer walls of the active roller (6) and the driven roller (3); A connecting plate (8) is fixed to one end of the mounting plate (2) close to the conveyor belt (7), and two CCD camera bodies (9) are symmetrically mounted on the bottom of the connecting plate (8); Two second through holes (10) are formed at one end of the mounting plate (2); Two electric telescopic rods (11) are installed at one end of the mounting plate (2) away from the conveyor belt (7), and a telescopic member (12) is installed at one end of each of the two electric telescopic rods (11). The two telescopic members (12) respectively pass through two corresponding second through holes (10) and are fixed with a push plate (13); A controller (14) is installed at one end of the mounting plate (2) away from the conveyor belt (7); Two sorting frames (15) are symmetrically arranged on the equipment platform (1).

2. The intelligent sorting device based on a CCD camera according to claim 1, characterized in that: The two CCD camera bodies (9) are used to detect defective products and non-defective products respectively.

3. The intelligent sorting device based on a CCD camera according to claim 1, characterized in that: The two electric telescopic rods (11) are used to push defective products and non-defective products respectively.

4. The intelligent sorting device based on a CCD camera according to claim 1, characterized in that: The two sorting frames (15) are used to collect defective products and non-defective products respectively.

5. The intelligent sorting device based on a CCD camera according to claim 1, characterized in that: The two CCD camera bodies (9) are electrically connected to a controller (14), and the controller (14) is electrically connected to two electric telescopic rods (11).

6. The intelligent sorting device based on a CCD camera according to claim 1, characterized in that: A limiting plate (16) is fixed on the top of the equipment platform (1), and one end of the limiting plate (16) is in contact with the sorting frame (15); A vertical plate (17) is fixed on the top of the equipment platform (1), a threaded hole (18) is opened at one end of the vertical plate (17), a threaded rod (19) is connected to the threaded hole (18), a rotating shaft (21) is fixed to one end of the threaded rod (19), and a fixing plate (20) abutting against the sorting frame (15) is fixed to the other end of the threaded rod (19).

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