Automatic cleaning machine control system

Abstract

The utility model provides an automatic cleaning machine control system which comprises a workpiece carrying device, an automatic cleaning device and a control device, the automatic cleaning device comprises a dust removal tank, a pickling tank and a cleaning tank which are sequentially arranged, and the workpiece carrying device is arranged above the automatic cleaning device and used for grabbing and conveying workpieces to be cleaned. An ultrasonic generator is arranged outside the pickling tank, a transducer is arranged at the bottom of the pickling tank, the ultrasonic generator is used for converting alternating current into ultrasonic frequency electric oscillation signals and transmitting the ultrasonic frequency electric oscillation signals to the transducer through a cable, and the transducer is used for converting ultrasonic frequency electric energy generated by the ultrasonic generator into vibration mechanical energy; the workpiece carrying device and the automatic cleaning device are both electrically connected with the control device, and the control device is further connected with the work station through a wireless network. According to the utility model, efficient cleaning and intelligent management are realized.

Description

Technical Field

[0001] The utility model belongs to the technical field of cleaning machines, in particular to an automatic cleaning machine control system. Background Art

[0002] At the end of the repair process of mechanical equipment such as automobiles, it is often necessary to clean mechanical parts, such as small and medium-sized bearings, gears, etc. However, at present, most of the parts cleaning adopts the traditional cleaning method, which is completed by manual physical labor through machinery, consuming a lot of manpower and water resources, and the cleaning quality is also uneven, which cannot be effectively guaranteed, the cleaning efficiency is not high, and the degree of intelligence is not high. Summary of the invention

[0003] In view of this, the utility model aims to overcome the deficiencies of the above-mentioned problems in the prior art and proposes an automatic cleaning machine control system to achieve efficient cleaning and intelligent management.

[0004] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0005] An automatic cleaning machine control system includes a workpiece handling device, an automatic cleaning device, and a control device. The automatic cleaning device includes a dust removal tank, a pickling tank, and a cleaning tank which are arranged in sequence. The workpiece handling device is arranged above the automatic cleaning device and is used to grab and transport the workpiece to be cleaned. An ultrasonic generator is arranged outside the pickling tank, and a transducer is arranged at the bottom of the pickling tank. The ultrasonic generator is used to convert alternating current into an ultrasonic frequency electrical oscillation signal, which is transmitted to the transducer through a cable. The transducer is used to convert the ultrasonic frequency electrical energy generated by the ultrasonic generator into vibration mechanical energy. A cleaning liquid is arranged in the pickling tank. The workpiece handling device and the automatic cleaning device are electrically connected to the control device, and the control device is also connected to a workstation via a wireless network.

[0006] Furthermore, the workpiece transporting device grasps and transports the workpiece to be cleaned through a robotic arm.

[0007] Furthermore, temperature sensors are provided in the dust removal tank, pickling tank and cleaning tank for detecting the temperature in the dust removal tank, pickling tank and cleaning tank, and the temperature sensors are electrically connected to the control device.

[0008] Furthermore, liquid level sensors are provided in the dust removal tank, pickling tank and cleaning tank for detecting the liquid levels in the dust removal tank, pickling tank and cleaning tank, and the liquid level sensors are electrically connected to the control device.

[0009] Furthermore, a pH meter is provided in the dust removal tank, the pickling tank and the cleaning tank for detecting the pH value in the dust removal tank, the pickling tank and the cleaning tank, and the pH meter is electrically connected to the control device.

[0010] Furthermore, the control device is provided with a controller, a memory, an AD converter, a comparator, a power module and a wireless communication module, and the memory, the AD converter, the comparator, the power module and the wireless communication module are all connected to the controller.

[0011] Furthermore, the workstation includes a host computer and a server, and an alarm is provided in the host computer.

[0012] Furthermore, the controller includes a single chip microcomputer.

[0013] Furthermore, a drain port and a solenoid valve are provided at the bottom end of one side of the dust removal tank, the pickling tank and the cleaning tank, and the solenoid valve is electrically connected to the control device.

[0014] Furthermore, a spray device is provided above the cleaning tank, and the spray device is electrically connected to the control device.

[0015] Compared with the prior art, the automatic cleaning machine control system described in the utility model has the following advantages:

[0016] The utility model realizes automatic cleaning, saves a lot of manpower, improves work efficiency, is simple to operate, safe and reliable, has a high degree of intelligence and automation, and is suitable for popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:

[0018] Figure 1 This is a structural schematic diagram of an automatic cleaning machine control system of the utility model;

[0019] Figure 2 The utility model is a schematic diagram of the control principle of an automatic cleaning machine control system.

[0020] Description of Reference Numerals

[0021] 1-dust removal tank; 2-pickling tank; 3-cleaning tank; 4-mechanical arm; 5-ultrasonic generator; 6-transducer; 7-control device; 8-workstation; 9-spraying device; 10-cleaning liquid. DETAILED DESCRIPTION

[0022] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0023] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0025] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0026] like Figure 1-2 As shown, the utility model provides an automatic cleaning machine control system, a workpiece handling device, an automatic cleaning device, and a control device. The automatic cleaning device includes a dust removal tank 1, a pickling tank 2, and a cleaning tank 3 which are arranged in sequence. The workpiece handling device is arranged above the automatic cleaning device for grabbing and conveying the workpiece to be cleaned. An ultrasonic generator 5 is arranged outside the pickling tank 2, and a transducer 6 is arranged at the bottom of the pickling tank 2. The ultrasonic generator 5 is used to convert alternating current into an ultrasonic frequency electrical oscillation signal, which is transmitted to the transducer 6 through a cable. The transducer 6 is used to convert the ultrasonic frequency electrical energy generated by the ultrasonic generator 5 into vibration mechanical energy. A cleaning liquid 10 is arranged in the pickling tank 2. The workpiece handling device and the automatic cleaning device are electrically connected to the control device 7, and the control device 7 is also connected to the workstation 8 through a wireless network.

[0027] Specifically, the workpiece transporting device grasps and transports the workpiece to be cleaned through the mechanical arm 4 .

[0028] Specifically, temperature sensors are provided in the dust removal tank 1 , the pickling tank 2 and the cleaning tank 3 for detecting the temperature in the dust removal tank 1 , the pickling tank 2 and the cleaning tank 3 , and the temperature sensors are electrically connected to the control device 7 .

[0029] Specifically, liquid level sensors are provided in the dust removal tank 1 , the pickling tank 2 and the cleaning tank 3 for detecting the liquid levels in the dust removal tank 1 , the pickling tank 2 and the cleaning tank 3 , and the liquid level sensors are electrically connected to the control device 7 .

[0030] Specifically, a pH meter is provided in the dust removal tank 1 , the pickling tank 2 and the cleaning tank 3 for detecting the pH value in the dust removal tank 1 , the pickling tank 2 and the cleaning tank 3 , and the pH meter is electrically connected to the control device 7 .

[0031] Specifically, the control device 7 is provided with a controller, a memory, an AD converter, a comparator, a power module and a wireless communication module, and the memory, the AD converter, the comparator, the power module and the wireless communication module are all connected to the controller.

[0032] Specifically, the workstation 8 includes a host computer and a server, and an alarm is provided in the host computer.

[0033] Specifically, the controller includes a single chip microcomputer.

[0034] Specifically, a drainage port and a solenoid valve are provided at the bottom of one side of the dust removal tank 1, the pickling tank 2 and the cleaning tank 3. The solenoid valve is electrically connected to the control device 7. The control device 7 controls the switch of the solenoid valve, thereby controlling the drainage.

[0035] Specifically, a spray device 9 is further provided above the cleaning tank 3 , and the spray device 9 is electrically connected to the control device 7 .

[0036] When the utility model is at work, the workpiece is loaded into the basket and then hung on the hook of the mechanical arm, the control device controls the mechanical arm to descend into the dust removal tank for dust removal, and then the basket frame is lifted and shifted to descend into the pickling tank for ultrasonic cleaning, after cleaning, the control device controls the mechanical arm to lift and shift the basket frame to descend into the cleaning tank, after cleaning, the control device controls the mechanical arm to lift the basket frame, and sprays and cleans the parts through the spray device, further cleans them, and then shifts and places them to dry through the mechanical arm to complete the cleaning.

[0037] The utility model also uses a temperature sensor to collect water temperature during the cleaning process and compares it with the value set in the comparator in the control device. If it is not within the set threshold range, such as the water temperature is too high or too low, it will affect the cleaning effect. The data is sent to the workbench through the control device, the alarm will sound an alarm reminder, and the alarm information will be sent to the smart terminal of the relevant staff, so that the staff can handle it in time.

[0038] The utility model also uses a liquid level sensor to collect the liquid level during the cleaning process and compares it with the value set in the comparator in the control device. If it is not within the set threshold range, it will affect the cleaning effect. The data is sent to the workbench through the control device, the alarm will sound an alarm, and the alarm information is sent to the smart terminal of the relevant staff to facilitate timely processing by the staff.

[0039] The utility model also uses a pH meter to collect pH values ​​during the cleaning process and compares it with the value set in the comparator in the control device. If it is not within the set threshold range, it will affect the cleaning effect. The data is then sent to the workbench through the control device, the alarm sounds an alarm, and an alarm message is sent to the smart terminal of the relevant staff, so that the staff can handle it in a timely manner.

[0040] All matters not mentioned above are prior art.

[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic cleaning machine control system, characterized in that: A workpiece handling device, an automatic cleaning device, and a control device, wherein the automatic cleaning device comprises a dust removal tank (1), a pickling tank (2), and a cleaning tank (3) which are arranged in sequence, the workpiece handling device being arranged above the automatic cleaning device and used for grabbing and conveying the workpiece to be cleaned, an ultrasonic generator (5) being arranged outside the pickling tank (2), a transducer (6) being arranged at the bottom of the pickling tank (2), the ultrasonic generator (5) being used for converting alternating current into an ultrasonic frequency electric oscillation signal, and transmitting the signal to the transducer (6) via a cable, the transducer (6) being used for converting the ultrasonic frequency electric energy generated by the ultrasonic generator (5) into vibration mechanical energy, the pickling tank (2) being provided with a cleaning liquid (10), the workpiece handling device and the automatic cleaning device being electrically connected to a control device (7), and the control device (7) being further connected to a workstation (8) via a wireless network.

2. The automatic cleaning machine control system according to claim 1, characterized in that: The workpiece transport device uses a mechanical arm (4) to grasp and transport the workpiece to be cleaned.

3. The automatic cleaning machine control system according to claim 1, characterized in that: The dust removal tank (1), the pickling tank (2) and the cleaning tank (3) are provided with temperature sensors for detecting the temperature inside the dust removal tank (1), the pickling tank (2) and the cleaning tank (3); the temperature sensors are electrically connected to the control device (7).

4. The automatic cleaning machine control system according to claim 1, characterized in that: Liquid level sensors are provided in the dust removal tank (1), the pickling tank (2) and the cleaning tank (3) for detecting the height of the liquid levels in the dust removal tank (1), the pickling tank (2) and the cleaning tank (3); the liquid level sensors are electrically connected to the control device (7).

5. The automatic cleaning machine control system according to claim 1, characterized in that: The dust removal tank (1), the pickling tank (2) and the cleaning tank (3) are provided with a pH meter for detecting the pH value in the dust removal tank (1), the pickling tank (2) and the cleaning tank (3), and the pH meter is electrically connected to the control device (7).

6. The automatic cleaning machine control system according to claim 1, characterized in that: The control device (7) is provided with a controller, a memory, an AD converter, a comparator, a power module and a wireless communication module, and the memory, the AD converter, the comparator, the power module and the wireless communication module are all connected to the controller.

7. The automatic cleaning machine control system according to claim 1, characterized in that: The workstation (8) comprises a host computer and a server, and an alarm is arranged in the host computer.

8. The automatic cleaning machine control system according to claim 6, characterized in that: The controller includes a single chip microcomputer.

9. The automatic cleaning machine control system according to claim 1, characterized in that: A drainage port and a solenoid valve are provided at the bottom ends of one side of the dust removal tank (1), the pickling tank (2) and the cleaning tank (3), and the solenoid valve is electrically connected to a control device (7).

10. The automatic cleaning machine control system according to claim 1, characterized in that: A spray device (9) is also provided above the cleaning tank (3), and the spray device (9) is electrically connected to the control device (7).

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