Ultraviolet lamp tube bending machine

By using the mold mechanism to limit the position and blowing in an appropriate amount of protective gas in the UV lamp bending machine, the problem of shrinkage or expansion deformation caused by improper protective gas wind during the bending process is solved, and the stability of the bending quality is improved.

CN222370047UActive Publication Date: 2025-01-21FOSHAN YOUWEISHI PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202420975583.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-21
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

During the bending process of existing ultraviolet lamp tubes, the bends are prone to contraction or expansion deformation due to improper protection air wind power after high temperature baking, which affects the bending quality.

Method used

The mold mechanism is used to limit the periphery of the bending part of the UV lamp, and sufficient protective air is blown in to ensure that the bending part does not shrink or expand.

Benefits of technology

It improves the stability of the bending quality of UV lamp tubes and ensures shape consistency and quality reliability at the bending point.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222370047U_ABST
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Abstract

The utility model relates to an ultraviolet lamp tube bending machine which is characterized in that the ultraviolet lamp tube bending machine comprises a base, a mold mechanism, a heating mechanism and a bending mechanism, the mold mechanism and the heating mechanism are movably arranged on the base, the mold mechanism comprises a front mold and a rear mold which are opened and closed front and back, and the bending mechanism is arranged on the base. The bottoms of the front mold and the rear mold are respectively connected with an opening and closing cylinder for driving the front mold and the rear mold to open and close, and the opposite sides of the front mold and the rear mold are respectively provided with a cavity; a lifting cylinder for driving the heating mechanism to lift is arranged at the bottom of the heating mechanism, and a gas pipe is further connected to the bottom of the heating mechanism; the bending mechanism comprises two sets of turnover bending dies, the two sets of bending dies are in transmission connection through gears, and each set of bending die is provided with a lamp tube clamp. According to the utility model, the periphery of the bending part of the ultraviolet lamp tube is limited through the mold mechanism, and meanwhile, shielding gas with enough wind power is blown in, so that the bending part of the ultraviolet lamp tube cannot retract or expand, and the stability of the bending quality is improved.
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Description

Technical Field

[0001] The utility model relates to an ultraviolet lamp tube bending machine, belonging to the technical field of ultraviolet lamp tube processing equipment. Background Art

[0002] Ultraviolet disinfection lamps are also called ultraviolet germicidal lamps and ultraviolet fluorescent lamps. Ultraviolet disinfection lamps radiate ultraviolet rays with a wavelength of 253.7nm. Ultraviolet rays in this band have the strongest bactericidal ability and can be used to disinfect water, air, clothing, etc. Ultraviolet disinfection and sterilization are widely used. Now the demand for ultraviolet disinfection lamps is getting higher and higher. In the process of processing ultraviolet lamp tubes, sometimes the lamp tubes need to be bent.

[0003] In the prior art, after the bending part of the ultraviolet lamp tube is softened by high-temperature baking, the ultraviolet lamp tube is bent into a V-shape or a U-shape by a bending mechanism, and a protective gas is blown into the ultraviolet lamp tube at the same time; since the bending part of the ultraviolet lamp tube has been softened after being baked at high temperature, if the wind force when blowing the protective gas is not well controlled, the bending part of the ultraviolet lamp tube is easily affected by the wind force of the protective gas to produce inward contraction or expansion deformation (expansion when the wind force of the protective gas is too large, and contraction when the wind force of the protective gas is too small), which affects the bending quality.

[0004] Therefore, how to provide a UV lamp bending machine with stable bending quality is the research purpose of the utility model. Utility Model Content

[0005] In view of the deficiencies of the above-mentioned technology, the utility model provides an ultraviolet lamp tube bending machine, which limits the periphery of the bending part of the ultraviolet lamp tube through a mold mechanism, and blows in protective gas with sufficient wind force at the same time, so that the bending part of the ultraviolet lamp tube will not shrink or expand, thereby improving the stability of the bending quality.

[0006] In order to solve the existing technical problems, the technical solution adopted by the utility model is:

[0007] A UV lamp tube bending machine, characterized in that it comprises a base, a mold mechanism, a heating mechanism and a bending mechanism, wherein the mold mechanism and the heating mechanism are movably arranged on the base, the mold mechanism comprises a front mold and a rear mold which open and close front and back, the bottoms of the front mold and the rear mold are respectively connected with opening and closing cylinders for driving them to open and close, and cavities are respectively arranged on opposite sides of the front mold and the rear mold; a lifting cylinder for driving the lifting and lowering of the heating mechanism is arranged at the bottom, and a gas pipe is also connected to the bottom of the heating mechanism; the bending mechanism comprises two groups of flippable bending molds, the two groups of bending molds are connected by gear transmission, and each group of bending molds is respectively provided with a lamp tube clamp.

[0008] Furthermore, the base includes a bottom plate and a movable plate, the movable plate is installed on the bottom plate through a slide rail slider, and one end of the movable plate is connected to a movable cylinder for driving the movable plate to move.

[0009] Furthermore, the front mold and the rear mold are mounted on the movable plate via a slide rail slider, and the heating mechanism is fixedly mounted on the movable plate via a mounting seat.

[0010] Furthermore, a cavity is also provided on a side of the front mold away from the rear mold, and on a side of the rear mold away from the front mold.

[0011] Furthermore, one group of the bending dies is connected to a motor for driving the bending dies to flip via a transmission shaft, and drives the other group of the bending dies to flip via gears.

[0012] The beneficial effects of the utility model are as follows: the periphery of the bending part of the ultraviolet lamp tube is limited by the mold mechanism, and protective gas with sufficient wind force is blown in at the same time, so that the bending part of the ultraviolet lamp tube will not shrink or expand, thereby improving the stability of the bending quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model.

[0014] Figure 2 It is a partial structural diagram of the utility model.

[0015] Figure 3 It is a structural schematic diagram of the mold mechanism of the utility model.

[0016] Figure 4 It is a structural schematic diagram of the heating mechanism of the utility model.

[0017] Figure 5 It is a structural schematic diagram of the bending mechanism of the utility model.

[0018] Figure 6 It is a structural schematic diagram of the base of the utility model.

[0019] Among them: base 1, mold mechanism 2, heating mechanism 3, bending mechanism 4, front mold 21, rear mold 22, opening and closing cylinder 23, cavity 24, lifting cylinder 31, gas pipe 32, bending mold 41, lamp tube clamp 42, bottom plate 11, moving plate 12, moving cylinder 13, mounting seat 33. DETAILED DESCRIPTION

[0020] In order to make those skilled in the art better understand the technical solution of the utility model, the following Figure 1-6 The utility model is further analyzed.

[0021] like Figure 1-6As shown, a UV lamp bending machine is characterized in that it includes a base 1, a mold mechanism 2, a heating mechanism 3 and a bending mechanism 4, wherein the mold mechanism 2 and the heating mechanism 3 are movably arranged on the base 1, the mold mechanism 2 includes a front mold 21 and a rear mold 22 that open and close front and back, the bottoms of the front mold 21 and the rear mold 22 are respectively connected with opening and closing cylinders 23 for driving them to open and close, and the front mold 21 and the rear mold 22 are respectively provided with cavities 24 on opposite sides; the bottom of the heating mechanism 3 is provided with a lifting cylinder 31 for driving it to rise and fall, and the bottom of the heating mechanism 3 is also connected with a gas pipe 32; the bending mechanism 4 includes two groups of flippable bending molds 41, the two groups of bending molds 41 are connected by gear transmission, and each group of bending molds 41 is respectively provided with a lamp tube clamp 42.

[0022] In this embodiment, preferably, the base 1 includes a bottom plate 11 and a movable plate 12, the movable plate 12 is installed on the bottom plate 11 through a slide rail slider, and one end of the movable plate 12 is connected to a movable cylinder 13 for driving the movable plate 12 to move.

[0023] In this embodiment, preferably, the front mold 21 and the rear mold 22 are mounted on the movable plate 12 via a slide rail slider, and the heating mechanism 3 is fixedly mounted on the movable plate 12 via a mounting seat 33 .

[0024] In this embodiment, preferably, a cavity 24 is also provided on a side of the front mold 21 away from the rear mold 22 , and on a side of the rear mold 22 away from the front mold 21 .

[0025] In this embodiment, preferably, one group of the bending dies 41 is connected to a motor for driving the bending dies 41 to flip via a transmission shaft, and another group of the bending dies 41 is driven to flip via gears.

[0026] The specific principle of the utility model is as follows: the lamp tube is placed on the lamp tube clamp 42 of the bending mold 41, and the bending part of the lamp tube is baked at high temperature by the heating mechanism 3. After the bending part of the lamp tube is softened, the movable cylinder 13 drives the movable plate 12 to move, so that the mold mechanism 2 is aligned with the bending part of the lamp tube, the front mold 21 and the rear mold 22 are molded at the bending part of the lamp tube, and the bending mold 41 is turned over by the drive of the motor to bend the lamp tube. At the same time, protective gas is blown into the lamp tube through the blowing hose, and the periphery of the bending part of the ultraviolet lamp tube is limited by the mold mechanism 2. At the same time, protective gas with sufficient wind force is blown in, so that the bending part of the ultraviolet lamp tube will not shrink or expand, thereby improving the stability of the bending quality.

[0027] The technical solution provided by the present application is introduced in detail above. The principles and implementation methods of the present application are explained in this article using embodiments. The description of the above embodiments is only used to help understand the method of the present application and its core idea. At the same time, for general technical personnel in this field, according to the idea of ​​the present application, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.

Claims

1. A UV lamp tube bending machine, characterized in that: It includes a base, a mold mechanism, a heating mechanism and a bending mechanism. The mold mechanism and the heating mechanism are movably arranged on the base. The mold mechanism includes a front mold and a rear mold that open and close front and back. The bottoms of the front mold and the rear mold are respectively connected with opening and closing cylinders for driving them to open and close. The front mold and the rear mold are respectively provided with cavities on the opposite sides. The bottom of the heating mechanism is provided with a lifting cylinder for driving it to rise and fall. The bottom of the heating mechanism is also connected with a gas pipe. The bending mechanism includes two groups of flippable bending molds. The two groups of bending molds are connected by gear transmission, and each group of bending molds is respectively provided with a lamp tube clamp.

2. The ultraviolet lamp tube bending machine according to claim 1, characterized in that: The base comprises a bottom plate and a moving plate, wherein the moving plate is mounted on the bottom plate via a slide rail and a slider, and one end of the moving plate is connected to a moving cylinder for driving the moving plate to move.

3. The ultraviolet lamp tube bending machine according to claim 2, characterized in that: The front mold and the rear mold are mounted on the movable plate via a slide rail and a slider, and the heating mechanism is fixedly mounted on the movable plate via a mounting seat.

4. The ultraviolet lamp tube bending machine according to claim 1, characterized in that: A cavity is also provided on a side of the front mold away from the rear mold, and on a side of the rear mold away from the front mold.

5. The ultraviolet lamp tube bending machine according to claim 1, characterized in that: One group of the bending dies is connected to a motor for driving the bending dies to flip through a transmission shaft, and drives the other group of the bending dies to flip through gears.