Material guiding structure for flange blank preparation

By designing a guide structure that includes turntables, gears, friction wheels and other components, the problem of inconvenient guiding of circular pipes caused by the existing guide structure when used multiple times is solved, and the workpiece is quickly, conveniently and accurately guided. delivery, improving cutting accuracy and production efficiency.

CN222371041UActive Publication Date: 2025-01-21SUZHOU CHENGJIAN FLANMFG
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Patent Information

Application Number
CN202421234596.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-01-21
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

When used multiple times, the existing flange blank preparation guide structure can easily lead to inconvenient guidance of circular pipes, affecting the cutting accuracy.

Method used

A guide structure including a turntable, gears, racks, friction wheels, servo motors, telescopic cylinders, limit blocks and springs is designed. Through these components, the workpiece can be quickly clamped and positioned, accurately transported and stably supported.

Benefits of technology

It achieves fast, convenient and precise guidance of workpieces, improves cutting accuracy and production efficiency, and reduces inconvenient operations on round pipes.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222371041U_ABST
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Abstract

The utility model relates to the technical field of flange blank preparation, in particular to a material guiding structure for flange blank preparation, which comprises a working table, and a material guiding mechanism is fixedly connected to the top of the working table; wherein the material guiding mechanism comprises sliding frames which are fixedly connected to the top of the workbench and distributed in equal columns, the inner walls of the sliding frames are slidably connected with two connecting frames, the inner walls of the connecting frames are rotatably connected with two friction wheels, one ends of the friction wheels are fixedly connected with first servo motors, and the other ends of the friction wheels are fixedly connected with second servo motors. The surface of the first servo motor is fixedly connected to the front end of a connecting frame; according to the device, the rotating disc, the gear and the rack are utilized, rapid clamping and positioning of a workpiece by the two sets of friction wheels are achieved, workpiece clamping and positioning operation is easy, guiding and conveying of the workpiece by the two sets of friction wheels are achieved through the first servo motor, and then it is guaranteed that the workpiece is more convenient and faster to guide.
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Description

Technical Field

[0001] The utility model relates to the technical field of flange blank preparation, in particular to a material guiding structure for flange blank preparation. Background Art

[0002] Flange blanks are semi-finished products used to produce flanges. They are usually made from round steel plates or castings and have different specifications, shapes and materials. During the production and processing of flanges, the round pipe workpiece to be cut needs to be guided to the cutting machine for precise cutting, so that the round pipe workpiece is cut into individual flange product blanks.

[0003] The Chinese patent "Material guide structure used for flange product blank preparation" authorization announcement number "CN210997728U" realizes the clamping and conveying of pipe workpieces through horizontal support plates, auxiliary fixing plates, positioning screws and positioning nuts, thereby ensuring that the cylindrical pipe flange product blanks to be cut are stably delivered to the bottom of the cutting part of the cutting machine through the slide rail, completing efficient and precise cutting actions.

[0004] In the above-mentioned method of clamping and guiding the round pipe workpiece, it is necessary to rotate two nuts to adjust the distance between the fixed horizontal support plate and the auxiliary fixed plate to clamp the round pipe workpiece. When guiding the material multiple times, this method easily makes it too inconvenient to guide the round pipe.

[0005] Therefore, a material guide structure for flange blank preparation is proposed to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a material guiding structure for flange blank preparation in order to solve the above-mentioned problem, thereby improving the problem that it is too inconvenient to guide round pipes multiple times.

[0007] The utility model achieves the above-mentioned purpose through the following technical solutions: a material guide structure for flange blank preparation, comprising: a workbench, the top of which is fixedly connected with a material guide mechanism; wherein the material guide mechanism comprises a sliding frame fixedly connected to the top of the workbench and distributed in equal rows, the inner wall of the sliding frame is slidably connected with two connecting frames, the inner wall of the connecting frame is rotatably connected with two friction wheels, one end of the friction wheel is fixedly connected with a first servo motor, the surface of the first servo motor is fixedly connected to the front end of the connecting frame, one side of the inner wall of the sliding frame is rotatably connected with a turntable, the surface of the turntable is fixedly connected with a gear, the front end of the connecting frame is fixedly connected with a rack, the surface of the gear is meshedly connected to one side of the rack, and a material guide assembly is arranged on the top of the workbench. By using the turntable, gear and rack, the two groups of friction wheels can be quickly clamped and positioned on the workpiece, and the clamping and positioning of the workpiece is simple. By using the first servo motor, the two groups of friction wheels can be guided to the workpiece, thereby ensuring that the material guide workpiece is more convenient.

[0008] Preferably, the material guide assembly comprises a telescopic cylinder fixedly connected to the inner wall of the slide frame, the inner wall of the telescopic cylinder is slidably connected with a telescopic rod, one end of the telescopic rod is fixedly connected to a limit block, and a ball is rollingly connected to the surface of the limit block. The telescopic rod, the limit rod and the ball are used to limit the side of the workpiece, ensuring that the workpiece will not deviate during the guiding process, thereby ensuring the accuracy of cutting the workpiece.

[0009] Preferably, one side of the connecting frame is fixedly connected with a placement seat.

[0010] Preferably, the bottom of the placement seat is fixedly connected with a first spring, and the bottom end of the first spring is fixedly connected to the top of the workbench. The connection frame, the placement seat and the first spring are used to support the workpiece and ensure the stability of the workpiece walking on the friction wheel.

[0011] Preferably, one end of the telescopic cylinder is fixedly connected to a second spring, and the other end of the second spring is fixedly connected to one end of the telescopic rod. The second spring is used to achieve a stable contact between the ball and the workpiece, thereby ensuring the position limitation of the workpiece during transportation.

[0012] Preferably, the front end of the turntable is provided with annularly distributed fixing holes, the inner wall of one of the fixing holes is slidably connected with a fixing rod, and the surface of the fixing rod is clamped to the inner wall of one side of the sliding frame. The fixing rod, the fixing hole and the sliding frame are used to limit the position of the turntable, thereby ensuring the stability of the two sets of friction wheels in clamping the workpiece.

[0013] Preferably, a measuring plate is fixedly connected to the top of the workbench, and a stopper is slidably connected to the surface of the measuring plate.

[0014] Preferably, the inner wall of the stopper is threadedly connected with a bolt, the surface of the bolt is rotatably connected with a positioning frame, and the surface of the positioning frame is slidably connected to the inner wall of the stopper and clamped to the inner wall of the workbench. The measuring plate and the stopper are used to limit the cutting length of the workpiece. The bolt and the positioning frame are used to fix the stopper after adjustment, thereby ensuring the stability of the stopper on the workbench, thereby ensuring the accuracy of the cutting length of the workpiece.

[0015] The beneficial effects of the utility model are:

[0016] 1. The turntable, gear and rack are used to realize the rapid clamping and positioning of the workpiece by two sets of friction wheels. The clamping and positioning of the workpiece is simple. The first servo motor is used to guide the workpiece by two sets of friction wheels, thereby ensuring that the guiding of the workpiece is more convenient.

[0017] 2. The telescopic rod, the limit rod and the ball are used to limit the side of the workpiece, ensuring that the workpiece will not deviate during the guide, thereby ensuring the accuracy of cutting the workpiece. The connecting frame, the placement seat and the first spring are used to support the workpiece, ensuring the stability of the workpiece walking on the friction wheel;

[0018] 3. The measuring plate and the stopper are used to limit the cutting length of the workpiece. The bolts and the positioning frame are used to fix the stopper after adjustment, ensuring the stability of the stopper on the workbench, thereby ensuring the accuracy of the cutting length of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the workbench and material guiding mechanism of the utility model;

[0021] Figure 3 for Figure 2 A magnified view of middle;

[0022] Figure 4 for Figure 2 Enlarged view of B.

[0023] In the figure: 1, workbench; 2, material guiding mechanism; 21, slide frame; 22, connecting frame; 23, friction wheel; 24, first servo motor; 25, turntable; 26, gear; 27, rack; 28, material guiding assembly; 281, telescopic cylinder; 282, telescopic rod; 283, limit block; 284, ball bearing; 285, second spring; 286, fixing hole; 287, fixing rod; 288, placement seat; 289, first spring; 2810, stop block; 2811, measuring plate; 2812, bolt; 2813, positioning frame. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] When implementing: Figure 1-4 As shown, a material guiding structure for preparing flange blanks comprises: a workbench 1, a material guiding mechanism 2 is fixedly connected to the top of the workbench 1; wherein the material guiding mechanism 2 comprises a slide frame 21 fixedly connected to the top of the workbench 1 and distributed in equal rows, the inner wall of the slide frame 21 is slidably connected to two connecting frames 22, the inner wall of the connecting frame 22 is rotatably connected to two friction wheels 23, one end of the friction wheel 23 is fixedly connected to a first servo motor 24, the surface of the first servo motor 24 is fixedly connected to the front end of the connecting frame 22, wherein the inner wall of one side of the slide frame 21 is rotatably connected to a turntable 25, the surface of the turntable 25 is fixedly connected to a gear 26, the front end of the connecting frame 22 is fixedly connected to a rack 27, the surface of the gear 26 is meshingly connected to one side of the rack 27, and a material guiding assembly 28 is arranged on the top of the workbench 1.

[0026] The top of the workbench 1 is fixedly connected to an electric push rod, the telescopic end of the electric push rod is fixedly connected to a cutting frame, the inner wall of the cutting frame is rotatably connected to a cutting knife, one end of the cutting knife is fixedly connected to a second servo motor, and the surface of the second servo motor is fixedly connected to one side of the cutting frame.

[0027] It should be noted that the electric push rod, the second servo motor, the first servo motor 24 and the friction wheel 23 in the above description are all relatively mature devices in the existing technology. The specific models can be selected according to actual needs. At the same time, the electric push rod, the second servo motor and the first servo motor 24 can be powered by a built-in power supply or by AC power. The specific power supply method is selected according to the situation and will not be elaborated here.

[0028] When it is necessary to prepare the flange blank, the workpiece is placed on one side of the friction wheel 23, and the turntable 25 is rotated. The rotation of the turntable 25 drives the gear 26 to rotate, and the rotation of the gear 26 drives the two racks 27 to approach each other. The rack 27 moves to drive the connecting frame 22 to move, so that the connecting frame 22 moves and drives the friction wheel 23 to move, so that the two groups of friction wheels 23 are close to each other to clamp the workpiece. At this time, the first servo motor 24 is manually turned on, and the output shaft of the first servo motor 24 rotates to drive the friction wheel 23 to rotate. The rotation of the friction wheel 23 drives the workpiece to be transported to a suitable position, and the electric push rod and the second servo motor are manually turned on. The electric push rod moves downward to drive the cutting frame and the cutting knife to move downward, so that the output shaft of the second servo motor rotates to drive the cutting knife to rotate, so that it cuts the workpiece, thereby completing the preparation of the flange blank. When the flange blank does not need to be prepared, the first servo motor 24, the second servo motor and the electric push rod are manually turned off.

[0029] like Figure 3 As shown, the material guiding assembly 28 includes a telescopic cylinder 281 fixedly connected to the inner wall of the sliding frame 21, the inner wall of the telescopic cylinder 281 is slidably connected with a telescopic rod 282, one end of the telescopic rod 282 is fixedly connected to a limit block 283, the surface of the limit block 283 is rollingly connected with a ball 284, one end of the telescopic cylinder 281 is fixedly connected to a second spring 285, and the other end of the second spring 285 is fixedly connected to one end of the telescopic rod 282.

[0030] The elastic force of the second spring 285 pushes the telescopic rod 282 to move, and the movement of the telescopic rod 282 drives the limit block 283 and the ball 284 to move, so that the ball 284 abuts against the workpiece to limit the surface of the workpiece.

[0031] like Figure 3 As shown, one side of the connecting frame 22 is fixedly connected to a placement seat 288 , the bottom of the placement seat 288 is fixedly connected to a first spring 289 , and the bottom end of the first spring 289 is fixedly connected to the top of the workbench 1 .

[0032] The movement of the connecting frame 22 on one side drives the placement seat 288 to move up, so that the placement seat 288 moves up to a suitable position, and the elastic force of the first spring 289 pushes the placement seat 288 to move up, ensuring that the workpiece is placed on the placement seat 288 and the placement seat 288 can remain stable.

[0033] like Figure 3 As shown, the front end of the turntable 25 is provided with annular fixing holes 286 , and a fixing rod 287 is slidably connected to the inner wall of one of the fixing holes 286 , and the surface of the fixing rod 287 is clamped to the inner wall of one side of the sliding frame 21 .

[0034] The fixing rod 287 slides in the corresponding fixing hole 286 and is engaged in the corresponding sliding frame 21 to fix the turntable 25 so that the two sets of friction wheels 23 can stably clamp the workpiece.

[0035] like Figure 4 As shown, a measuring plate 2811 is fixedly connected to the top of the workbench 1, a stopper 2810 is slidably connected to the surface of the measuring plate 2811, a bolt 2812 is threadedly connected to the inner wall of the stopper 2810, a positioning frame 2813 is rotatably connected to the surface of the bolt 2812, and the surface of the positioning frame 2813 is slidably connected to the inner wall of the stopper 2810 and is clamped to the inner wall of the workbench 1. The top of the workbench 1 is provided with positioning grooves distributed in equal rows, and the bottom of the positioning frame 2813 is clamped to the inner wall of one of the positioning grooves.

[0036] When it is necessary to control the length of the cut flange blank, push the stopper 2810 to move to the appropriate position on the measuring plate 2811, turn the bolt 2812, and the bolt 2812 rotates and moves downward to contact the corresponding position on the measuring plate 2811 and drives the positioning frame 2813 to move downward, so that the stopper 2810 is fixed on the workbench 1. At this time, the workpiece contacts the corresponding position of the stopper 2810, and the cutting knife cuts the workpiece to the corresponding flange blank length.

[0037] When the utility model is in use, the stopper 2810 is pushed to move to a suitable position on the measuring plate 2811, and the bolt 2812 is rotated. The bolt 2812 rotates and moves downward to contact the corresponding position on the measuring plate 2811 and drives the positioning frame 2813 to move downward, so that the stopper 2810 is fixed at the corresponding position of the workbench 1, and the workpiece is placed on the friction wheel 23 on one side, and the turntable 25 is rotated. The rotation of the turntable 25 drives the gear 26 to rotate, and the rotation of the gear 26 drives the two racks 27 to approach each other. The movement of the rack 27 drives the connecting frame 22 to move, so that the movement of the connecting frame 22 drives the friction wheel 23 to move, so that the two sets of friction wheels 23 are close to each other to clamp the workpiece. At this time, the fixed The fixed rod 287 slides in the corresponding fixing hole 286 and is engaged in the corresponding sliding frame 21 to fix the turntable 25. At this time, the first servo motor 24 is manually turned on, and the output shaft of the first servo motor 24 rotates to drive the friction wheel 23 to rotate. The rotation of the friction wheel 23 drives the workpiece to abut against the block 2810. The electric push rod and the second servo motor are manually turned on, and the electric push rod moves downward to drive the cutting frame and the cutting knife to move downward, so that the output shaft of the second servo motor rotates to drive the cutting knife to rotate, so that it cuts the workpiece, thereby completing the preparation of the flange blank. When the flange blank does not need to be prepared, the first servo motor 24, the second servo motor and the electric push rod are manually turned off.

[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A material guide structure for preparing flange blanks, characterized in that: include: A workbench (1), the top of which is fixedly connected to a material guiding mechanism (2); The material guiding mechanism (2) comprises a sliding frame (21) fixedly connected to the top of the workbench (1) and arranged in equal rows, the inner wall of the sliding frame (21) is slidingly connected to two connecting frames (22), the inner wall of the connecting frame (22) is rotatably connected to two friction wheels (23), one end of the friction wheel (23) is fixedly connected to a first servo motor (24), the surface of the first servo motor (24) is fixedly connected to the front end of the connecting frame (22), one side of the inner wall of the sliding frame (21) is rotatably connected to a turntable (25), the surface of the turntable (25) is fixedly connected to a gear (26), the front end of the connecting frame (22) is fixedly connected to a rack (27), the surface of the gear (26) is meshingly connected to one side of the rack (27), and a material guiding assembly (28) is arranged on the top of the workbench (1).

2. The material guide structure for preparing flange blanks according to claim 1, characterized in that: The material guiding assembly (28) comprises a telescopic cylinder (281) fixedly connected to the inner wall of the sliding frame (21); the inner wall of the telescopic cylinder (281) is slidably connected to a telescopic rod (282); one end of the telescopic rod (282) is fixedly connected to a limit block (283); a ball (284) is rollingly connected to the surface of the limit block (283).

3. The material guide structure for preparing flange blanks according to claim 1, characterized in that: One side of the connecting frame (22) is fixedly connected to a placement seat (288).

4. The material guide structure for preparing flange blanks according to claim 3, characterized in that: The bottom of the placement seat (288) is fixedly connected to a first spring (289), and the bottom end of the first spring (289) is fixedly connected to the top of the workbench (1).

5. The material guide structure for preparing flange blanks according to claim 2, characterized in that: One end of the telescopic cylinder (281) is fixedly connected to a second spring (285), and the other end of the second spring (285) is fixedly connected to one end of the telescopic rod (282).

6. The material guide structure for preparing flange blanks according to claim 1, characterized in that: The front end of the rotating disk (25) is provided with annularly distributed fixing holes (286), the inner wall of one of the fixing holes (286) is slidably connected with a fixing rod (287), and the surface of the fixing rod (287) is clamped on the inner wall of one side sliding frame (21).

7. The material guide structure for preparing flange blanks according to claim 1, characterized in that: A measuring plate (2811) is fixedly connected to the top of the workbench (1), and a stopper (2810) is slidably connected to the surface of the measuring plate (2811).

8. The material guide structure for preparing flange blanks according to claim 7, characterized in that: The inner wall of the stopper (2810) is threadedly connected to a bolt (2812), the surface of the bolt (2812) is rotatably connected to a positioning frame (2813), and the surface of the positioning frame (2813) is slidably connected to the inner wall of the stopper (2810) and is clamped to the inner wall of the workbench (1).

Citation Information

Patent Citations

  • The material guide structure is applied to flange product blank preparation

    CN210997728U