Diamond cutter passivation device

By designing an automatic limiter and a cylinder-driven clamping module, as well as the combination of a sprinkler head and a drain pipe, the problems of manual operation of the existing diamond tool passivation device, flying debris and inability to collect waste water have been solved, achieving automation, Safe and efficient passivation process.

CN222371092UActive Publication Date: 2025-01-21HENAN BERLT INT TRADE CO LTD
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Patent Information

Application Number
CN202421240016.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-21
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing diamond tool passivation device has the problems of manually tightening the fixing bolts, flying debris and being unable to collect wastewater.

Method used

A diamond tool passivation device is designed, which includes a passivation box, a clamping module and a passivation adjustment module. It adopts an automatic limit and cylinder-driven clamping method, and combines a sprinkler head and a drain pipe to achieve cooling and waste water collection.

Benefits of technology

It realizes the automatic clamping of diamond tools and prevents chips from flying during the passivation process, and can collect and discharge the waste water produced by passivation, which improves the processing efficiency and the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222371092U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of diamond cutters, in particular to a diamond cutter passivating device which comprises a passivating box body, a passivating adjusting module is arranged on the right side of the passivating box body, a cutter clamping module is arranged in the passivating box body, and the cutter clamping module comprises a first supporting plate. And the first supporting plate is rotationally arranged in the passivation box body, a sliding limiting groove is formed in the first supporting plate, and a sliding through groove is formed in the bottom of the sliding limiting groove. According to the diamond cutter passivation device, automatic limiting of the diamond cutter can be achieved, and chippings can be prevented from flying around to a certain degree.
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Description

Technical Field

[0001] The utility model relates to the technical field of diamond tool, in particular to a diamond tool passivation device. Background Art

[0002] The existing diamond processing process requires passivation treatment on the surface. Passivation of the tool surface increases the tool life and meets the high-precision production of subsequent parts. The existing diamond tool passivation device has the following problems when passivating the diamond tool: 1. The fixing bolts need to be manually tightened to clamp the tool into the fixing groove; 2. The debris generated during passivation flies around; 3. The wastewater produced by passivation cannot be collected. Utility Model Content

[0003] The purpose of the utility model is to provide a diamond tool passivation device, which can realize automatic position limiting of the diamond tool and prevent debris from flying around to a certain extent.

[0004] In order to achieve the above object, the technical solution of the utility model is as follows:

[0005] A diamond tool passivation device comprises a passivation box, a passivation adjustment module is arranged on the right side of the passivation box, a tool clamping module is arranged inside the passivation box, the tool clamping module comprises a first support plate, the first support plate is rotatably arranged inside the passivation box, a sliding limit groove is arranged on the first support plate, and a sliding through groove is opened at the bottom of the sliding limit groove;

[0006] A first telescopic cylinder is provided vertically downward at the top of the sliding limit groove, a second support plate is fixed on the piston rod of the first telescopic cylinder, a first rotating motor is horizontally provided on the second support plate, a clamping bracket is fixed on the rotor of the first rotating motor, a second telescopic cylinder is provided vertically downward at the top of the clamping bracket, a first arc-shaped limit plate is fixed on the piston rod of the second telescopic cylinder, and a second arc-shaped limit plate is provided at the bottom of the clamping bracket at a position opposite to the first arc-shaped limit plate.

[0007] As an improvement: a second rotating motor is provided at a position on the top of the passivation box opposite to the first supporting plate, and a rotor of the second rotating motor is fixedly connected to the first supporting plate.

[0008] As an improvement: two limiting cylinders are symmetrically arranged on the top of the passivation box, and limiting holes are opened on the first support plate, and the limiting holes are arranged corresponding to the limiting cylinders.

[0009] As an improvement: the passivation adjustment module includes a passivation bracket, a sliding slot is laid on the passivation bracket, a third support plate is slidably arranged inside the sliding slot, a third telescopic cylinder is horizontally arranged on the third support plate, a passivation motor is fixed on the piston rod of the third telescopic cylinder, and a grinding wheel is fixed on the rotor of the passivation motor.

[0010] As an improvement: a fourth telescopic cylinder is horizontally arranged on one side of the passivation bracket, and the piston rod of the fourth telescopic cylinder is fixedly connected to the third support plate.

[0011] As an improvement: a strip through groove is opened on the top of the passivation box, a fourth support plate is provided at one end of the strip through groove, a fifth telescopic cylinder is horizontally provided on the fourth support plate, a cooling support plate is connected to the piston rod of the fifth telescopic cylinder, the cooling support plate is slidably arranged above the strip through groove, a water pipe is fixed on the cooling support plate, a spray head is installed at the bottom of the water pipe, and its input end is connected to the water pump through an external water hose.

[0012] As an improvement: a baffle is provided at the opening of the passivation box, and a drainage pipe is provided at the bottom of the passivation box.

[0013] In summary, the utility model has the following beneficial effects:

[0014] 1. Place the handle of the diamond tool into the second arc-shaped limit plate, start the second telescopic cylinder to drive the first arc-shaped limit plate downward, and clamp the diamond tool between the first arc-shaped limit plate and the second arc-shaped limit plate. During passivation, since the passivation operation is carried out inside the passivation box and the presence of the first support plate can prevent debris from flying around to a certain extent;

[0015] 2. The fifth supporting cylinder can drive the sprinkler head to move to achieve passivation cooling. At the same time, due to the existence of the baffle, the waste water produced by the passivation will be collected in the passivation box and finally discharged through the drain pipe;

[0016] 3. The passivation adjustment module can be used to adjust the grinding position of the grinding wheel, so that the device can be applied to a variety of grinding needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution in the present practical embodiment, the drawings required for use in the embodiment or the description of the prior art will be briefly introduced below.

[0018] Figure 1 The figure is a schematic diagram of the overall structure of a diamond tool passivation device;

[0019] Figure 2It is a schematic diagram of the cross-sectional structure of a diamond tool passivation device;

[0020] Among them: 1. passivation box; 2. first support plate; 3. sliding limit groove; 4. sliding through groove; 5. first telescopic cylinder; 6. second support plate; 7. first rotating motor; 8. clamping bracket; 9. second telescopic cylinder; 10. first arc limit plate; 11. second arc limit plate; 12. second rotating motor; 13. limit cylinder; 14. passivation bracket; 15. sliding slot; 16. third support plate; 17. third telescopic cylinder; 18. passivation motor; 19. grinding wheel; 20. fourth telescopic cylinder; 21. strip through groove; 22. fourth support plate; 23. fifth telescopic cylinder; 24. cooling support plate; 25. water pipe; 26. sprinkler head; 27. baffle; 28. drain pipe; 29. ​​transparent window. DETAILED DESCRIPTION

[0021] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0022] Please refer to Figure 1-Figure 2 A diamond tool passivation device includes a passivation box 1, a passivation adjustment module is arranged on the right side of the passivation box 1, a tool clamping module is arranged inside the passivation box 1, and the tool clamping module includes a first support plate 2, the first support plate 2 is rotatably arranged inside the passivation box 1, a sliding limit groove 3 is arranged on the first support plate 2, and a sliding through groove 4 is opened at the bottom of the sliding limit groove 3;

[0023] A first telescopic cylinder 5 is provided vertically downward at the top of the sliding limit groove 3, a second support plate 6 is fixed on the piston rod of the first telescopic cylinder 5, a first rotating motor 7 is horizontally provided on the second support plate 6, a clamping bracket 8 is fixed on the rotor of the first rotating motor 7, a second telescopic cylinder 9 is provided vertically downward at the top of the clamping bracket 8, a first arc-shaped limit plate 10 is fixed on the piston rod of the second telescopic cylinder 9, and a second arc-shaped limit plate 11 is provided at the bottom of the clamping bracket 8 at a position opposite to the first arc-shaped limit plate 10.

[0024] In this embodiment, the handle of the diamond tool is placed in the second arc-shaped limit plate 11, and the second telescopic cylinder 9 is started to drive the first arc-shaped limit plate 10 to move downward, so that the diamond tool can be clamped between the first arc-shaped limit plate 10 and the second arc-shaped limit plate 11. When passivation is performed, since the passivation operation is carried out inside the passivation box and the presence of the first support plate 2, the flying of debris can be prevented to a certain extent.

[0025] A second rotating motor 12 is provided at the top of the passivation box 1 at a position opposite to the first support plate 2 , and a rotor of the second rotating motor 12 is fixedly connected to the first support plate 2 . In this embodiment, the second rotating motor 12 is used to adjust the angle of the first support plate 2 .

[0026] Two limiting cylinders 13 are symmetrically arranged on the top of the passivation box 1, and a limiting hole is opened on the first support plate 2. The limiting hole is arranged corresponding to the limiting cylinder 13. In this embodiment, the limiting cylinder 13 can limit the first support plate 2 to improve the passivation stability.

[0027] The passivation adjustment module includes a passivation bracket 14, a sliding slot 15 is laid on the passivation bracket 14, a third support plate 16 is slidably arranged inside the sliding slot 15, a third telescopic cylinder 17 is horizontally arranged on the third support plate 16, a passivation motor 18 is fixed on the piston rod of the third telescopic cylinder 17, and a grinding wheel 19 is fixed on the rotor of the passivation motor 18. A fourth telescopic cylinder 20 is horizontally arranged on one side of the passivation bracket 14, and the piston rod of the fourth telescopic cylinder 20 is fixedly connected to the third support plate 16. In this embodiment, the passivation adjustment module can be used to adjust the grinding position of the grinding wheel 19, so that the device can be applied to a variety of grinding needs.

[0028] A strip through slot 21 is provided on the top of the passivation box 1, a fourth support plate 22 is provided at one end of the strip through slot 21, a fifth telescopic cylinder 23 is horizontally provided on the fourth support plate 22, a cooling support plate 24 is connected to the piston rod of the fifth telescopic cylinder 23, the cooling support plate 24 is slidably arranged above the strip through slot 21, a water pipe 25 is fixed on the cooling support plate 24, a sprinkler head 26 is installed at the bottom of the water pipe, and its input end is connected to a water pump through an external water hose. A baffle 27 is provided at the opening of the passivation box 1, and a drain pipe 28 is provided at the bottom of the passivation box 1.

[0029] In this embodiment, the fifth supporting cylinder can drive the spray head 26 to move to achieve passivation cooling. At the same time, due to the existence of the baffle 27, the waste water produced by the passivation will be collected in the passivation box 1 and finally discharged through the drain pipe 28.

[0030] In this embodiment, a transparent window 29 is provided on the left side of the passivation box. The transparent window 29 can be used to observe the passivation effect. At the same time, the diamond tool can be clamped between the first arc-shaped limit plate 10 and the second arc-shaped limit plate 11 through the window. The transparent window 29 can also be placed to prevent flying waste chips from coming into contact with the human body during observation.

[0031] Working principle: Place the handle of the diamond tool into the second arc-shaped limit plate 11, start the second telescopic cylinder 9 to drive the first arc-shaped limit plate 10 to move downward, so that the diamond tool can be clamped between the first arc-shaped limit plate 10 and the second arc-shaped limit plate 11, start the second rotating motor 12, and rotate the clamping bracket 8 to the inside of the passivation box. The distance between the diamond tool and the grinding wheel 19 can be adjusted by the first telescopic cylinder 5 to adjust the grinding thickness.

[0032] The first rotating motor 7 can adjust the angle of the diamond tool to achieve grinding at different angles. The third telescopic cylinder 17 can adjust the left and right position relationship between the grinding wheel 19 and the diamond tool to achieve adjustment of the grinding width. The fourth telescopic cylinder 20 can adjust the front and back position relationship between the grinding wheel 19 and the diamond tool to achieve adjustment of the grinding length.

[0033] During the grinding process, the fifth supporting cylinder can drive the spray head 26 to move, spraying cooling water onto the grinding wheel 19 and the diamond tool to achieve passivation cooling and ensure the passivation effect.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for protection of the utility model.

Claims

1. A diamond tool passivation device, characterized in that: A passivation box is included, a passivation adjustment module is provided on the right side of the passivation box, a tool clamping module is provided inside the passivation box, the tool clamping module includes a first support plate, the first support plate is rotatably arranged inside the passivation box, a sliding limit groove is provided on the first support plate, and a sliding through groove is provided at the bottom of the sliding limit groove; A first telescopic cylinder is provided vertically downward at the top of the sliding limit groove, a second support plate is fixed on the piston rod of the first telescopic cylinder, a first rotating motor is horizontally provided on the second support plate, a clamping bracket is fixed on the rotor of the first rotating motor, a second telescopic cylinder is provided vertically downward at the top of the clamping bracket, a first arc-shaped limit plate is fixed on the piston rod of the second telescopic cylinder, and a second arc-shaped limit plate is provided at the bottom of the clamping bracket at a position opposite to the first arc-shaped limit plate.

2. The diamond tool passivation device according to claim 1, characterized in that: A second rotating motor is provided at a position on the top of the passivation box body opposite to the first supporting plate, and a rotor of the second rotating motor is fixedly connected to the first supporting plate.

3. The diamond tool passivation device according to claim 2, characterized in that: Two limiting cylinders are symmetrically arranged on the top of the passivation box, and limiting holes are opened on the first support plate, and the limiting holes are arranged correspondingly to the limiting cylinders.

4. The diamond tool passivation device according to claim 1, characterized in that: The passivation adjustment module includes a passivation bracket, a sliding slot is laid on the passivation bracket, a third support plate is slidably arranged inside the sliding slot, a third telescopic cylinder is horizontally arranged on the third support plate, a passivation motor is fixed on the piston rod of the third telescopic cylinder, and a grinding wheel is fixed on the rotor of the passivation motor.

5. The diamond tool passivation device according to claim 4, characterized in that: A fourth telescopic cylinder is horizontally arranged on one side of the passivation bracket, and a piston rod of the fourth telescopic cylinder is fixedly connected to the third support plate.

6. The diamond tool passivation device according to claim 1, characterized in that: A strip through groove is provided on the top of the passivation box, a fourth support plate is provided at one end of the strip through groove, a fifth telescopic cylinder is horizontally provided on the fourth support plate, a cooling support plate is connected to the piston rod of the fifth telescopic cylinder, the cooling support plate is slidably arranged above the strip through groove, a water pipe is fixed on the cooling support plate, a spray head is installed at the bottom of the water pipe, and an input end of the water pipe is connected to a water pump through an external water hose.

7. The diamond tool passivation device according to claim 6, characterized in that: A baffle is arranged at the opening of the passivation box, and a drainage pipe is arranged at the bottom of the passivation box.