Blade grinding equipment for wind driven generator
By designing mobile grinding equipment and a water cooling system that adapt to the blade's curved surface, the problems of low traditional grinding efficiency and dust pollution are solved, achieving more efficient grinding and a safer working environment.
Patent Information
- Application Number
- CN202421428377.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-06-21
AI Technical Summary
Traditional manual grinding of wind turbine blades is inefficient, producing a lot of dust that harms health, and the grinding device lacks swing ability, affects uniformity, increases damage risk, reduces efficiency and increases maintenance costs.
A wind turbine blade grinding equipment is designed, which uses a moving mechanism and a telescopic motor, which can adapt to the curved surface of the blade and different shapes and sizes, control the heat generated during the grinding process through water cooling, and reduce dust in the air through wet grinding.
It improves the versatility and adaptability of grinding equipment, reduces grinding time, controls heat, maintains equipment performance, improves the working environment, and protects workers' health.
Smart Images
Figure CN222371193U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of blade grinding, and in particular relates to a blade grinding device for a wind turbine generator. Background Art
[0002] Wind turbine blade grinding equipment is a mechanical tool specially used to process the surface of wind turbine blades to improve their performance. With the rapid development of the wind power industry, the quality requirements for wind turbine blades are getting higher and higher. Due to the large size and complex curved surface of wind turbine blades, the traditional manual grinding method is not only inefficient, but also produces a lot of dust, which is harmful to the health of workers. At the same time, if the wind turbine blade grinding device does not have the ability to swing, it may affect the uniformity of grinding, increase the risk of blade damage, reduce operational flexibility, reduce efficiency, increase maintenance costs and increase health risks. Secondly, a lot of heat will be generated during the grinding process. If it is not cooled down in time, the high temperature may cause the performance of the blade material to decline, and even cause deformation, cracking and other damage. Therefore, based on the above problems, this application document proposes a wind turbine blade grinding device to improve the above problems. Utility Model Content
[0003] The purpose of the utility model is to provide a wind turbine blade grinding device, which can enable the grinding device to better adapt to the curved surface of the blade and achieve faster covering, thereby reducing the time required for overall grinding, and at the same time can better adapt to blades of different shapes and sizes, thereby improving the versatility and adaptability of the equipment. Water cooling can effectively control the heat generated during the grinding process to prevent the performance of the equipment from being reduced due to high temperature, thereby maintaining the working efficiency of the grinding robot. The dust and pollutants generated during the grinding process will affect the workshop environment. Water cooling can reduce dust in the air through wet grinding, improve the working environment, and protect the health of workers.
[0004] The technical solution adopted by the utility model is as follows:
[0005] A wind turbine blade grinding device comprises a frame, a moving mechanism is assembled on the upper end of the frame, a support plate is arranged on the upper end of the moving mechanism, a telescopic motor and a water tank are fixed to the upper end of the support plate in sequence from one side to the other side, a bottom plate is fixed to the bottom end of the telescopic motor, a third motor is fixed to the upper end of the bottom plate, a driving gear is fixed to the output end of the third motor, and the driving gear is located at one end of the bottom plate, a driven gear is rotatably connected to one end of the bottom plate and close to the driving gear, and the driving gear and the driven gear are meshingly connected, a swing rod is fixed to the upper end of the bottom plate and located at the upper end of the driven gear, a fourth motor is fixed to one end of the driven gear and located at the bottom end of the swing rod, a grinding disc is fixed to the output end of the fourth motor, and a shield is fixed to the outside of the fourth motor.
[0006] As one of the better embodiments of the utility model, the moving mechanism includes a first slide rail, a first motor, a second slide rail and a second motor, the two first slide rails are slidably connected to both sides of the upper end of the frame, the first motor is fixed to one side of one of the first slide rails, the two second slide rails are fixed to the upper end of the first slide rail, the support plate is slidably connected to the upper ends of the two second slide rails, and the second motor is fixed to the support plate and close to one end of the telescopic motor.
[0007] As one of the preferred embodiments of the present invention, the material of the protective cover is transparent rubber.
[0008] As one of the preferred embodiments of the utility model, a plurality of fixing columns are fixed to the bottom end of the support plate, a fixing plate is fixed to the bottom ends of the plurality of fixing columns, a water pump is fixed to the upper end of the fixing plate and located at the bottom end of the support plate, and the water pump and the water tank as well as the water pump and the protective cover are connected through a conduit.
[0009] As one of the preferred embodiments of the present invention, the conduit is a corrugated tube.
[0010] As one of the preferred embodiments of the present invention, the water storage tank is made of transparent material.
[0011] The technical effects achieved by the utility model are:
[0012] The utility model drives the driving gear to rotate through the third motor, and the driving gear drives the driven gear to rotate. The fourth motor is fixed on the driven gear. When the driven gear rotates, the fourth motor also rotates, thereby changing the grinding direction.
[0013] The utility model uses a water pump to pump water from a water storage tank and transmits it to the protective cover through a conduit, and sprays water to reduce the high temperature generated during grinding.
[0014] The utility model provides a protective cover on the outer side of the grinding disc, so that the protective cover can effectively block flying fragments and ensure the physical safety of the workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is the front view of the overall structure of the utility model;
[0016] Figure 2 It is a left view of the overall structure of the utility model;
[0017] Figure 3 It is a right side view of the overall structure of the utility model;
[0018] Figure 4 A top view of the overall structure of the utility model
[0019] Figure 5 For this utility model Figure 1 A local enlarged schematic diagram of point A in the middle.
[0020] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0021] 10. Frame; 11. First slide rail; 12. First motor; 13. Second slide rail; 14. Support plate; 15. Second motor; 16. Telescopic motor; 17. Water tank; 18. Moving mechanism; 20. Bottom plate; 21. Third motor; 22. Driving gear; 23. Driven gear; 24. Swing rod; 25. Fourth motor; 26. Grinding disc; 27. Shield; 30. Fixed column; 31. Fixed plate; 32. Water pump; 33. Conduit. DETAILED DESCRIPTION
[0022] In order to make the purpose and advantages of the utility model more clear, the utility model is specifically described in combination with the following embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the utility model, and does not strictly limit the protection scope of the specific request of the utility model.
[0023] like Figure 1 and Figure 5 As shown, a wind turbine blade grinding device includes a frame 10, a moving mechanism 18 is assembled at the upper end of the frame 10, a support plate 14 is arranged at the upper end of the moving mechanism 18, a telescopic motor 16 and a water tank 17 are fixed to the upper end of the support plate 14 from one side to the other side in sequence, a bottom plate 20 is fixed to the bottom end of the telescopic motor 16, a third motor 21 is fixed to the upper end of the bottom plate 20, a driving gear 22 is fixed to the output end of the third motor 21, and the driving gear 22 is located at one end of the bottom plate 20, one end of the bottom plate 20 and one end close to the driving gear 22 is rotatably connected to a driven gear 23, and the driving gear 22 and the driven gear 23 are meshingly connected, a swing rod 24 is fixed to the upper end of the bottom plate 20 and located at the upper end of the driven gear 23, a fourth motor 25 is fixed to one end of the driven gear 23 and located at the bottom end of the swing rod 24, a grinding disc 26 is fixed to the output end of the fourth motor 25, and a shield 27 is fixed to the outer side of the fourth motor 25.
[0024] like Figure 2 and Figure 3As shown, the moving mechanism 18 includes a first slide rail 11, a first motor 12, a second slide rail 13 and a second motor 15. The two first slide rails 11 are slidably connected to both sides of the upper end of the frame 10, the first motor 12 is fixed to one side of a first slide rail 11, the two second slide rails 13 are fixed to the upper end of the first slide rail 11, the support plate 14 is slidably connected to the upper ends of the two second slide rails 13, and the second motor 15 is fixed to the support plate 14 and one end close to the telescopic motor 16.
[0025] like Figure 5 As shown, the material of the shield 27 is transparent rubber. The shield 27 can prevent flying debris or dust from injuring the operator, thereby improving work safety. At the same time, the shield 27 helps to limit the splashing of these particles, maintain the cleanliness of the working environment, and avoid contamination of other equipment or processes. At the same time, it can be deformed during polishing and can quickly return to its original shape after the external force is removed, which enables the rubber shield 27 to effectively absorb and alleviate impact force.
[0026] like Figure 3 and Figure 4 As shown, a plurality of fixing columns 30 are fixed to the bottom end of the support plate 14, a fixing plate 31 is fixed to the bottom ends of the plurality of fixing columns 30, a water pump 32 is fixed to the upper end of the fixing plate 31 and located at the bottom end of the support plate 14, and the water pump 32 and the water tank 17 as well as the water pump 32 and the protective cover 27 are connected via a conduit 33.
[0027] Furthermore, the conduit 33 is a bellows, and the corrugated structure of the bellows provides good elasticity and deformability, so that it can adapt to different degrees of deformation and pressure, and is suitable for various expansions or movements. Secondly, the bellows is non-conductive and has good sealing properties, which can prevent stray current corrosion and improve the fatigue resistance of the component.
[0028] Furthermore, the water tank 17 is made of a transparent material. The water tank 17 is transparent so that the flow of the liquid and the water level can be observed intuitively, which helps to promptly detect any abnormalities, such as a low water level. At the same time, the water tank 17 allows the user to directly observe the state of the water quality, including color, turbidity, etc., and promptly detect foreign objects in the water.
[0029] The working principle of the utility model is:
[0030] When the blades of the wind turbine generator need to be polished, the first motor 12 can drive the first slide rail 11 to move, and the second motor 15 can drive the second slide rail 13 to move. When the blades are moved to the position where polishing is required, the telescopic motor 16 is extended downward. Because the bottom plate 20 is fixed to the lower end of the telescopic motor 16, and the third motor 21 is fixed to the upper end of the bottom plate 20, when polishing the plane, the third motor 21 stops, and the fourth motor 25 starts to rotate. The polishing disc 26 is fixed to the output end of the fourth motor 25 and starts to rotate, thereby The blades of the wind turbine are ground. When the blades are ground into a curved surface, the third motor 21 starts to rotate slowly, the third motor 21 drives the driving gear 22 to rotate, and the driving gear 22 drives the driven gear 23 to rotate. Because the fourth motor 25 is fixed on the driven gear 23, and the swing rod 24 is fixed to one end of the base plate 20, the fourth motor 25 starts to rotate, and the grinding disc 26 also starts to rotate. When cooling is required, the water pump 32 draws water from the water tank 17 through the conduit 33 to the shield 27, thereby cooling the blades of the wind turbine.
[0031] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A wind turbine blade grinding device, characterized in that: The invention comprises a frame (10), wherein a moving mechanism (18) is mounted on the upper end of the frame (10), a support plate (14) is arranged on the upper end of the moving mechanism (18), a telescopic motor (16) and a water tank (17) are fixed to the upper end of the support plate (14) in sequence from one side to the other side, a bottom plate (20) is fixed to the bottom end of the telescopic motor (16), a third motor (21) is fixed to the upper end of the bottom plate (20), a driving gear (22) is fixed to the output end of the third motor (21), and the driving gear (22) is located at the bottom of the bottom plate (20). One end of the bottom plate (20) is rotatably connected to a driven gear (23) at one end close to the driving gear (22), and the driving gear (22) and the driven gear (23) are meshingly connected. A swing rod (24) is fixed at the upper end of the bottom plate (20) and located at the upper end of the driven gear (23). A fourth motor (25) is fixed at one end of the driven gear (23) and located at the bottom end of the swing rod (24). A grinding disc (26) is fixed to the output end of the fourth motor (25), and a protective cover (27) is fixed to the outer side of the fourth motor (25).
2. A wind turbine blade grinding device according to claim 1, characterized in that: The moving mechanism (18) comprises a first slide rail (11), a first motor (12), a second slide rail (13) and a second motor (15); the two first slide rails (11) are slidably connected to the two sides of the upper end of the frame (10); the first motor (12) is fixed to one side of one of the first slide rails (11); the two second slide rails (13) are fixed to the upper end of the first slide rail (11); the support plate (14) is slidably connected to the upper ends of the two second slide rails (13); and the second motor (15) is fixed to one end of the support plate (14) close to the telescopic motor (16).
3. The wind turbine blade grinding device according to claim 1, characterized in that: The material of the protective cover (27) is transparent rubber.
4. The wind turbine blade grinding device according to claim 1, characterized in that: A plurality of fixing columns (30) are fixed to the bottom end of the support plate (14), a fixing plate (31) is fixed to the bottom end of the plurality of fixing columns (30), a water pump (32) is fixed to the upper end of the fixing plate (31) and located at the bottom end of the support plate (14), and the water pump (32) and the water storage tank (17) as well as the water pump (32) and the protective cover (27) are connected via a conduit (33).
5. A wind turbine blade grinding device according to claim 4, characterized in that: The conduit (33) is a corrugated tube.
6. The wind turbine blade grinding device according to claim 1, characterized in that: The water storage tank (17) is made of transparent material.