Die water cooling device
By designing a water-cooling shell and an energy recovery tank in the mold water-cooling device, the waste heat recovery and re-cooling of the cooling medium are realized, which solves the problem of high energy consumption in the existing technology, reduces cooling costs, and conforms to the concept of energy conservation and environmental protection.
Patent Information
- Application Number
- CN202421117588.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing mold water cooling devices consume higher energy, resulting in increased cooling costs.
A mold water-cooling device is designed, including a water-cooling shell, a cooling cavity, an energy recovery tank and a stirring mechanism. The cooling medium is cooled through the water-cooling shell and the mold body. After cooling, the medium enters the energy recovery tank to exchange heat with water, recovers the waste heat and cools it again.
Through waste heat recovery and re-refrigeration, energy consumption is reduced, cooling costs are reduced, and rational utilization of resources is achieved, which is in line with the concept of energy conservation and environmental protection.
Smart Images

Figure CN222372096U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mold accessories, and in particular relates to a mold water cooling device. Background Art
[0002] The mold mainly realizes the processing of the shape of the object by changing the physical state of the molded material. The mold is mainly used to manufacture the required products by injection molding, blow molding, extrusion, die casting or forging, smelting, stamping and other methods. In short, the mold is a tool used to make molded objects, which is composed of various parts, and different molds are composed of different parts.
[0003] During the use of the mold, high temperature will be generated. When the mold works at high temperature, it may be deformed due to thermal stress, resulting in defects in the produced product. Therefore, cooling the mold is particularly necessary. By cooling the mold, the mold surface can be quickly cooled, thereby shortening the equilibrium time of the mold and improving the production efficiency of the mold processing. In addition, the temperature of the mold can be reduced, thermal stress can be reduced, thereby reducing the defect rate of the product and improving product quality. Water cooling is one of the main means of cooling the mold. However, the water cooling device currently used for the mold generally adopts the method of circulating the cooling medium to cool the mold. Although it can achieve efficient cooling of the mold, the cooling medium has a certain temperature after cooling the mold. If it is directly refrigerated again for cooling the mold, on the one hand, it will cause the loss of waste heat, and on the other hand, it will consume more energy for cooling, thereby increasing energy consumption and cooling costs. For this reason, the present application proposes a mold water cooling device. Utility Model Content
[0004] In view of the deficiencies of the prior art, the purpose of the utility model is to provide a mold water cooling device, aiming to solve the technical problem of high energy consumption of the mold water cooling device in the prior art.
[0005] Technical Solution
[0006] In order to solve the above technical problems, the utility model provides a mold water cooling device, including a water cooling shell, which is mounted on a mold body; a cooling cavity opened in the water cooling shell, which is used to circulate a cooling medium; an energy recovery tank arranged on one side of the water cooling shell, and a coil and a stirring mechanism are arranged in the energy recovery tank, and the coil is connected to the cooling cavity.
[0007] Preferably, an input hose and a discharge hose are connected to the water-cooling shell, the input hose and the discharge hose are connected to the cooling cavity, and the coil is connected to the cooling cavity through the discharge hose.
[0008] Preferably, a first joint and a second joint are provided on the side wall of the energy recovery tank, the second joint is communicated with the interior of the energy recovery tank, and the first joint is communicated with an end of the coil away from the discharge hose.
[0009] Preferably, a cover plate is provided on the top of the energy recovery tank, the stirring mechanism comprises a stirring paddle installed at the bottom of the cover plate and extending into the energy recovery tank, and a driving motor for driving the stirring paddle to rotate is installed on the top of the cover plate.
[0010] Preferably, the cooling cavity passes through the top end surface and the bottom end surface of the water-cooling shell, and sealing plates for sealing the cooling cavity are arranged at the top end and the bottom end of the water-cooling shell, and connecting bolts threadedly plugged into the water-cooling shell are passed through both ends of the sealing plate, and assembly bolts threadedly plugged into the mold body are arranged on both sides of the water-cooling shell.
[0011] Preferably, positioning protrusions are provided at both ends of the sealing plate facing the water cooling shell, a positioning groove matching with the positioning protrusions is provided on the end surface of the water cooling shell, and a sealing gasket is also attached to the side of the sealing plate facing the water cooling shell.
[0012] Preferably, partitions are vertically arranged in the cooling chamber, and ends of two adjacent partitions are staggered.
[0013] Preferably, a heat-insulating core is embedded in the water-cooling shell on a side of the cooling cavity away from the mold body. Beneficial Effects
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model arranges a water-cooling shell to be assembled on the mold body, and the cooling medium is transported into the cooling cavity in the water-cooling shell through an input hose. The water-cooling shell and the mold body are sleeved together to achieve cooling of the mold body. A plurality of partitions are arranged in the cooling cavity, and the structural design of the staggered distribution of the ends of two adjacent partitions can separate the cooling cavity into an S-shaped guide channel. After the cooling medium enters the cooling cavity, it flows from one end of the guide channel to the other end, and then is discharged from the discharge hose, which can effectively enhance the cooling effect on the mold body. In addition, the heat preservation sandwich arranged on the side of the cooling cavity inside the water-cooling shell away from the mold body can reduce the influence of the external environment on the temperature of the cooling medium in the cooling cavity, reduce energy loss, and ensure that the cooling medium in the cooling cavity can directly act on the mold body to cool it, thereby having an excellent cooling effect.
[0016] The utility model provides an energy recovery tank, and the cooling medium after cooling and heat exchange of the mold body in the cooling chamber is discharged to the coil in the energy recovery tank through a discharge hose. Water is filled in the energy recovery tank, and a driving motor is started to drive the stirring paddle to rotate to accelerate the water flow and uniformly contact the coil. The cooling medium with a certain amount of heat can exchange heat with the water in the energy recovery tank to achieve waste heat recovery. At the same time, the temperature of the cooling medium drops in the process, and is discharged through the first joint and transported to the cooling chamber after refrigeration again. In the whole process, the purpose of circulating cooling and cooling the mold body is achieved, and waste heat is recovered, thereby reducing energy loss and realizing rational resource utilization. It conforms to the concept of energy conservation and environmental protection and has high practical value. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the structure of the water-cooling shell in the utility model;
[0020] Figure 3 It is an enlarged view of point A in the figure of the utility model;
[0021] Figure 4 It is a structural schematic diagram of the energy recovery tank in the utility model.
[0022] The markings in the accompanying drawings are: 1. mold body; 2. water-cooling shell; 3. input hose; 4. discharge hose; 5. energy recovery tank; 6. cooling chamber; 7. sealing plate; 8. assembly bolts; 9. positioning protrusions; 10. positioning grooves; 11. sealing gasket; 12. connecting bolts; 13. insulation sandwich; 14. partition; 15. cover plate; 16. drive motor; 17. stirring paddle; 18. coil; 19. first joint; 20. second joint. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] This embodiment provides a mold water cooling device, and its structural schematic diagram is as follows Figure 1-Figure 4 As shown, it includes a water-cooling shell 2, which is sleeved on the mold body 1; a cooling cavity 6 is opened in the water-cooling shell 2, and the cooling cavity 6 is used to circulate the cooling medium; an energy recovery tank 5 is arranged on one side of the water-cooling shell 2, and a coil 18 and a stirring mechanism are arranged in the energy recovery tank 5, and the coil 18 is connected with the cooling cavity 6. Through this structural mode, after the cooling medium is transported into the cooling cavity 6, the mold body 1 is cooled and cooled down. The cooling medium in the cooling cavity 6 after cooling and heat exchange with the mold body 1 is discharged into the coil 18 in the energy recovery tank 5. By filling water in the energy recovery tank 5 and using the stirring mechanism to accelerate the flow of water and uniformly contact with the coil 18, the cooling medium with a certain amount of heat can exchange heat with the water in the energy recovery tank 5 to achieve waste heat recovery. At the same time, the temperature of the cooling medium drops in the process, and it can be refrigerated and transported to the cooling cavity 6 again for cooling and cooling down the mold body 1. In the whole process, the purpose of circulating cooling and cooling down the mold body 1 is achieved, and waste heat is recovered, energy loss is reduced, and rational resource utilization is achieved, which is in line with the concept of energy conservation and environmental protection.
[0025] In this embodiment, an input hose 3 and a discharge hose 4 are connected to the water-cooling shell 2, the input hose 3 and the discharge hose 4 are connected to the cooling chamber 6, the coil 18 is connected to the cooling chamber 6 through the discharge hose 4, and a first joint 19 and a second joint 20 are provided on the side wall of the energy recovery tank 5, the second joint 20 is connected to the inside of the energy recovery tank 5, the first joint 19 is connected to an end of the coil 18 away from the discharge hose 4, the first joint 19 is used to discharge the cooling medium after waste heat recovery, and the second joint 20 is used to fill and drain the energy recovery tank 5.
[0026] Furthermore, in this embodiment, a cover plate 15 is provided on the top of the energy recovery tank 5, and the stirring mechanism includes a stirring paddle 17 installed at the bottom of the cover plate 15 and extending into the energy recovery tank 5, and a driving motor 16 for driving the stirring paddle 17 to rotate is installed on the top of the cover plate 15.
[0027] As a preferred technical solution in this embodiment, the cooling cavity 6 passes through the top and bottom surfaces of the water-cooling shell 2. The top and bottom surfaces of the water-cooling shell 2 are provided with sealing plates 7 for blocking the cooling cavity 6. The two ends of the sealing plates 7 are provided with connecting bolts 12 threadedly plugged with the water-cooling shell 2. Both sides of the water-cooling shell 2 are provided with assembly bolts 8 threadedly plugged with the mold body 1. Through this structural method, the arrangement of the assembly bolts 8 can facilitate the assembly of the water-cooling shell 2 and the mold body 1. The arrangement of the connecting bolts 12 can facilitate the disassembly and assembly of the sealing plates 7. After the sealing plates 7 are removed, it is convenient to clean the inside of the cooling cavity 6. Furthermore, positioning protrusions 9 are provided at both ends of the sealing plate 7 facing the water-cooling shell 2. A positioning groove 10 adapted to fit with the positioning protrusion 9 is provided on the end surface of the water-cooling shell 2 for positioning the sealing plate 7. A sealing gasket 11 is also attached to the side of the sealing plate 7 facing the water-cooling shell 2 to play a sealing role.
[0028] As a preferred technical solution in this embodiment, a partition 14 is vertically arranged in the cooling chamber 6, and the ends of two adjacent partitions 14 are staggered, so that multiple partitions 14 can separate the cooling chamber 6 into an S-shaped guide channel. After the cooling medium enters the cooling chamber 6, it flows from one end of the guide channel to the other end, and then is discharged from the discharge hose 4, which can effectively enhance the cooling effect on the mold body 1. The water-cooled shell 2 is located on the side of the cooling chamber 6 away from the mold body 1 and is embedded with an insulation sandwich 13, which is used to reduce the influence of the external environment on the temperature of the cooling medium in the cooling chamber 6 and reduce energy loss.
[0029] Working principle: When in use, the cooling medium is transported into the cooling chamber 6 in the water-cooling shell 2 through the input hose 3, and the water-cooling shell 2 is used to fit the mold body 1 to achieve cooling of the mold body 1. The cooling medium after cooling and heat exchange of the mold body 1 in the cooling chamber 6 is discharged to the coil 18 in the energy recovery tank 5 through the discharge hose 4. By filling water in the energy recovery tank 5 and starting the driving motor 16 to drive the stirring paddle 17 to rotate and accelerate the water flow and uniformly contact the coil 18, the cooling medium with a certain amount of heat can exchange heat with the water in the energy recovery tank 5 to achieve waste heat recovery. At the same time, the temperature of the cooling medium drops in the process, and it is discharged through the first joint 19 and transported to the cooling chamber 6 after cooling again. In the whole process, the purpose of circulating cooling and cooling the mold body 1 is achieved, and waste heat recovery is performed. , reducing energy loss, realizing rational utilization of resources, conforming to the concept of energy conservation and environmental protection, and having high practical value. Furthermore, by arranging a plurality of partitions 14 in the cooling chamber 6, and the structural design of the staggered distribution of the ends of two adjacent partitions 14, an S-shaped guide channel can be separated in the cooling chamber 6. After the cooling medium enters the cooling chamber 6, it flows from one end of the guide channel to the other end, and then is discharged from the discharge hose 4, which can effectively enhance the cooling effect on the mold body 1. The heat-insulating core 13 arranged on the side of the cooling chamber 6 inside the water-cooling shell 2 away from the mold body 1 can reduce the influence of the external environment on the temperature of the cooling medium in the cooling chamber 6, reduce energy loss, and ensure that the cooling medium in the cooling chamber 6 can directly act on the mold body 1 for cooling, thereby having an excellent cooling effect.
[0030] All technical features in this embodiment can be freely combined according to actual needs.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A mold water cooling device, used for cooling a mold body (1), characterized in that: include: A water-cooling shell (2), wherein the water-cooling shell (2) is sleeved on the mold body (1); A cooling cavity (6) is provided in the water-cooling jacket (2), wherein the cooling cavity (6) is used for circulating a cooling medium; An energy recovery tank (5) is arranged on one side of the water-cooling shell (2), wherein a coil (18) and a stirring mechanism are arranged in the energy recovery tank (5), and the coil (18) is communicated with the cooling chamber (6).
2. A mold water cooling device according to claim 1, characterized in that: An input hose (3) and a discharge hose (4) are connected to the water-cooling shell (2); the input hose (3) and the discharge hose (4) are connected to a uniform cooling chamber (6); and the coil (18) is connected to the cooling chamber (6) via the discharge hose (4).
3. A mold water cooling device according to claim 2, characterized in that: A first joint (19) and a second joint (20) are provided on the side wall of the energy recovery tank (5); the second joint (20) is connected to the interior of the energy recovery tank (5); and the first joint (19) is connected to an end of the coil (18) away from the discharge hose (4).
4. A mold water cooling device according to claim 1, characterized in that: The energy recovery tank (5) is provided with a cover plate (15) on the top, the stirring mechanism comprises a stirring paddle (17) mounted on the bottom of the cover plate (15) and extending into the energy recovery tank (5), and a driving motor (16) for driving the stirring paddle (17) to rotate is mounted on the top of the cover plate (15).
5. A mold water cooling device according to claim 1, characterized in that: The cooling cavity (6) passes through the top end surface and the bottom end surface of the water-cooling shell (2); the top end and the bottom end of the water-cooling shell (2) are provided with sealing plates (7) for sealing the cooling cavity (6); connecting bolts (12) threadedly plugged into the water-cooling shell (2) are passed through both ends of the sealing plate (7); and assembly bolts (8) threadedly plugged into the mold body (1) are provided on both sides of the water-cooling shell (2).
6. A mold water cooling device according to claim 5, characterized in that: Positioning protrusions (9) are provided at both ends of the sealing plate (7) on the side facing the water-cooling shell (2), a positioning groove (10) adapted to fit with the positioning protrusions (9) is provided on the end surface of the water-cooling shell (2), and a sealing gasket (11) is also adhered to the side of the sealing plate (7) facing the water-cooling shell (2).
7. A mold water cooling device according to claim 5, characterized in that: A partition plate (14) is vertically arranged in the cooling cavity (6), and the ends of two adjacent partition plates (14) are staggered.
8. The mold water cooling device according to claim 5, characterized in that: A heat-insulating sandwich core (13) is embedded in the water-cooling shell (2) on a side of the cooling cavity (6) away from the mold body (1).