Injection mold positioning device and structural part
By designing a positioning device for the injection molding machine, using the cooperation of the guide block and the limit groove and the automatic sensing of the sensor, the problem of low docking efficiency between the injection device and the mold clamping device is solved, and a more efficient docking process is achieved.
Patent Information
- Application Number
- CN202420316042.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-02-20
AI Technical Summary
In existing injection molding machines, injection devices and mold clamping devices rely on manual observation when docking, which is prone to judgment errors, resulting in low docking efficiency.
An injection mold positioning device is designed, including a fixing piece, a docking guide and a sensor. The position is defined through the guide block on the docking guide and the limit groove on the fixing piece, and the docking is automatically sensed through the sensor to improve docking. efficiency.
Through automatic induction docking, manual judgment errors are avoided, the docking efficiency of the injection device and the mold clamping device is significantly improved, and the production efficiency is improved.
Smart Images

Figure CN222372152U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molds, in particular to an injection mold positioning device and a structural part. Background Art
[0002] The working principle of the injection molding machine is similar to that of a syringe used for injections. It uses the thrust of a screw or a plunger to inject the plasticized molten plastic into a closed mold cavity, and after solidification and shaping, the finished product is obtained.
[0003] Its operation steps are: first, add granular or powdered plastic into the barrel, and make the plastic molten through the rotation of the screw and the heating of the outer wall of the barrel. Then, the machine closes the mold and moves the injection seat forward, so that the nozzle is close to the gate of the mold, and then the pressure oil is introduced into the injection cylinder to push the screw forward, so that the molten material is injected into the closed mold with a lower temperature at a very high pressure and a faster speed. After a certain period of time and pressure maintenance and cooling, it is solidified and formed, and then the mold can be opened to take out the product. The basic requirements of injection molding are plasticization, injection and molding. Plasticization is the premise for achieving and ensuring the quality of molded products, and in order to meet the requirements of molding, the injection must ensure sufficient pressure and speed. At the same time, due to the high injection pressure, a high pressure is generated in the mold cavity accordingly, so there must be a sufficiently large clamping force. It can be seen that the injection device and the clamping device are key components of the injection molding machine.
[0004] However, in the prior art, when the injection device and the mold clamping device are docked, the operator basically relies on observing the docking status of the injection end of the injection device and the mold clamping device. Due to the complex actual working environment, the manual method is prone to misjudgment, which may require repeated docking and cannot improve work efficiency.
[0005] Therefore, it is urgent to provide an injection mold positioning device and a structural part to solve the above technical problems. Utility Model Content
[0006] The embodiment of the utility model provides an injection mold positioning device and a structural member, which can solve the problem that the method of relying on manual observation in the related art is prone to misjudgment and cannot well improve work efficiency.
[0007] On the one hand, an embodiment of the utility model provides an injection mold positioning device, including a fixing member, a docking guide member and a sensor, wherein the fixing member is provided with a limit groove; the docking guide member is provided with a guide block adapted to the limit groove; the limit groove is configured to: limit the guide block, and when the guide block moves from the limit position to the guide position, the guide block moves out; the sensor is used to send a sensing signal when the guide block moves from the guide position to the limit position.
[0008] Furthermore, the width of the limiting groove gradually increases from the limiting position to the guiding position.
[0009] Furthermore, the width of the guide block gradually increases from the limiting position to the guiding position, and is adapted to the limiting groove.
[0010] Furthermore, a protective pad is provided in the limiting groove.
[0011] Furthermore, the protection pad is made of nylon glass fiber composite material.
[0012] Furthermore, the sensor includes a sensing end, and the sensing end is arranged at a limiting position of the limiting groove.
[0013] Furthermore, the sensor includes a signal light, and the signal light is arranged on one side of the fixing member.
[0014] In one aspect, a structural member is provided, comprising:
[0015] Clamping device;
[0016] Injection device;
[0017] And, in an injection mold positioning device as described in any of the above, the fixing member is installed on the mold clamping device, and the docking guide is installed on the injection device.
[0018] Furthermore, the fixing member is connected to the mold clamping device via bolts.
[0019] Furthermore, the docking guide is connected to the injection device via the bolts.
[0020] The beneficial effects brought by the technical solution provided by the utility model include:
[0021] The position is limited by the guide block on the docking guide and the limit groove on the fixing part, and the docking is automatically sensed by the sensor, which improves the docking efficiency and avoids the problem of low work efficiency caused by manual methods. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 It is a schematic diagram of a docking guide in an injection mold positioning device of the utility model;
[0024] Figure 2 This is one of the schematic diagrams of a fixing member in an injection mold positioning device of the utility model;
[0025] Figure 3 This is the second schematic diagram of a fixing part in an injection mold positioning device of the utility model.
[0026] In the figure: 1. Fixing piece; 2. Limiting groove; 3. Docking guide; 4. Guide block; 5. Sensor; 6. Protective pad; 7. Signal light. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Embodiment 1:
[0029] See also Figures 1 to 3 As shown, an embodiment of the utility model provides an injection mold positioning device, including a fixing member 1, a docking guide member 3 and a sensor 5, wherein the fixing member 1 is provided with a limiting groove 2; the docking guide member 3 is provided with a guide block 4 adapted to the limiting groove 2; the limiting groove 2 is configured to: limit the guide block 4, and when the guide block 4 moves from the limiting position to the guiding position, the guide block 4 is moved out; the sensor 5 is used to send an induction signal when the guide block 4 moves from the guiding position to the limiting position.
[0030] The width of the limiting groove 2 gradually increases from the limiting position to the guiding position. The width of the guide block 4 gradually increases from the limiting position to the guiding position and is adapted to the limiting groove 2.
[0031] Among them, the surface of the fixing member 1 on which the limiting groove 2 is provided is a plane, and the surface of the docking guide 3 on which the guide block 4 is provided corresponds to the surface of the fixing member 1 on which the limiting groove 2 is provided. That is, when the fixing member 1 needs to be docked with the docking guide 3, the guide block 4 is snapped into the limiting groove 2. When the guide block 4 just contacts the limiting groove 2, the guide block 4 is located at the limiting position of the limiting groove 2. At this time, the side with the smaller width of the guide block 4 is just connected to the side with the larger width of the limiting groove 2. Therefore, the docking guide 3 can be better docked with the fixing member 1.
[0032] Embodiment 2:
[0033] See also Figures 1 to 3As shown, an embodiment of the utility model provides an injection mold positioning device, including a fixing member 1, a docking guide member 3 and a sensor 5, wherein the fixing member 1 is provided with a limiting groove 2; the docking guide member 3 is provided with a guide block 4 adapted to the limiting groove 2; the limiting groove 2 is configured to: limit the guide block 4, and when the guide block 4 moves from the limiting position to the guiding position, the guide block 4 is moved out; the sensor 5 is used to send an induction signal when the guide block 4 moves from the guiding position to the limiting position.
[0034] A protective pad 6 is provided in the limiting groove 2. The protective pad 6 is made of nylon glass fiber composite material. Nylon glass fiber composite material has the characteristics of high temperature resistance, good dimensional stability, good toughness, good insulation, good corrosion resistance and wear resistance. When the limiting groove 2 of the fixing member 1 and the guide block 4 of the docking guide 3 are docked for many times, it is easy to cause wear of the fixing member 1 and the docking guide 3. Therefore, a nylon glass fiber composite material with high temperature resistance, good dimensional stability, good toughness, good insulation, good corrosion resistance and wear resistance is provided in the limiting groove 2, which can increase the service life of the fixing member 1 and the docking guide 3.
[0035] Embodiment three:
[0036] See also Figures 1 to 3 As shown, an embodiment of the utility model provides an injection mold positioning device, including a fixing member 1, a docking guide member 3 and a sensor 5, wherein the fixing member 1 is provided with a limiting groove 2; the docking guide member 3 is provided with a guide block 4 adapted to the limiting groove 2; the limiting groove 2 is configured to: limit the guide block 4, and when the guide block 4 moves from the limiting position to the guiding position, the guide block 4 is moved out; the sensor 5 is used to send an induction signal when the guide block 4 moves from the guiding position to the limiting position.
[0037] The sensor 5 includes a sensing end, and the sensing end is arranged at the limiting position of the limiting groove 2. The sensor 5 includes a signal light 7, and the signal light 7 is arranged on one side of the fixing member 1. After the fixing member 1 and the docking guide 3 are docked, it is necessary to confirm whether the docking is completed. In the prior art, the operator often confirms the docking status of the fixing member 1 and the docking guide 3 by observation. The sensing end of the sensor is arranged at the limiting position of the limiting groove 2, and the signal light 7 is arranged on the side of the fixing member 1. When the fixing member 1 and the docking guide 3 are docked, the docking status of the fixing member 1 and the docking guide 3 can be known by observing the information of the signal light 7, which greatly improves the efficiency of docking and thus increases the efficiency of production.
[0038] Embodiment 4:
[0039] On the one hand, a structural part is provided, which includes a clamping device, an injection device and an injection mold positioning device, including a fixing part 1, a docking guide 3 and a sensor 5, wherein the fixing part 1 is provided with a limit groove 2; the docking guide 3 is provided with a guide block 4 adapted to the limit groove 2; the limit groove 2 is configured to: limit the guide block 4, and when the guide block 4 moves from the limit position to the guide position, the guide block 4 moves out; the sensor 5 is used to send a sensing signal when the guide block 4 moves from the guide position to the limit position; the width of the limit groove 2 gradually increases from the limit position to the guide position; the width of the guide block 4 gradually increases from the limit position to the guide position, and is adapted to the limit groove 2; a protective pad 6 is provided in the limit groove 2; the protective pad 6 is a nylon glass fiber composite material; the sensor 5 includes a sensing end, and the sensing end is arranged at the limit position of the limit groove 2; the sensor 5 includes a signal light 7, and the signal light 7 is arranged on one side of the fixing part 1.
[0040] The fixing member 1 is installed on the mold clamping device, and the docking guide 3 is installed on the injection device; the fixing member 1 is connected to the mold clamping device through bolts; and the docking guide 3 is connected to the injection device through the bolts.
[0041] Among them, the fixing member 1 is installed on the mold clamping device through bolt connection, and the docking guide 3 is installed on the injection device through bolt connection. After the fixing member 1 is installed on the mold clamping device and the docking guide 3 is installed on the injection device, the injection device can be well docked with the mold clamping device through the positioning member formed by the fixing member 1 and the docking guide 3. Therefore, the operator confirms whether the injection device is docked with the mold clamping device by observing the machine in the prior art. In this application, a sensor 5 is set on the fixing member 1, that is, the sensing end of the sensor 5 is set at the limit position of the limit groove 2, and the signal light 7 of the sensor 5 is set on the side of the fixing member 1. When the injection device is docked with the mold clamping device, it is only necessary to observe the signal light 7 to confirm the docking status of the injection device and the mold clamping device. The operating difficulty of the operator is greatly reduced. The docking efficiency is improved, and then the efficiency of production and manufacturing is improved. It also avoids the problem of low work efficiency caused by manual methods in the existing technology.
[0042] In addition, in the actual injection molding production process, since the injection device only needs to reciprocate in the injection direction and will not rotate, a limit groove 2 is set on the fixing member 1, and a guide block 4 is set on the docking guide 3, and when the injection device and the clamping device are docked for the first time, the limit groove 2 and the guide block 4 are docked. In the subsequent use process, the positions of the guide block 4 and the limit groove 2 will not change easily. In this way, when the injection device and the clamping device are in operation, the process of adjusting the fixing member 1 and the docking guide 3 is omitted.
[0043] Moreover, a protective pad 6 is provided in the limit groove 2, and the protective pad 6 is a nylon glass fiber composite material. Since the nylon glass fiber composite material has the characteristics of high temperature resistance, good dimensional stability, good toughness, good insulation, good corrosion resistance and wear resistance. Since the injection mold needs to work in a high temperature and oily environment. Therefore, a protective pad 6 is provided in the limit groove 2, and the protective pad 6 is a nylon glass fiber composite material, which can better play the function of the protective pad 6, thereby effectively improving the service life of the injection device and the clamping device.
[0044] Furthermore, if the injection device and the mold clamping device cannot be docked, it is only necessary to adjust the bolts on the docking guide 3 and rotate the docking guide 3 so that the limit groove 2 of the fixing member 1 and the guide block 4 of the docking guide 3 can be matched again.
[0045] The beneficial effects of the utility model are:
[0046] The position is limited by the guide block on the docking guide and the limit groove on the fixing part, and the docking is automatically sensed by the sensor, which improves the docking efficiency and avoids the problem of low work efficiency caused by manual methods.
[0047] In the description of the present utility model, it should be noted that the terms "upper", "lower", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present utility model. Unless otherwise clearly specified and limited, the terms "set", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
[0048] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprises" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0049] The above description is only a specific embodiment of the utility model, so that those skilled in the art can understand or implement the utility model. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the utility model. Therefore, the utility model will not be limited to the embodiments shown herein, but should conform to the widest scope consistent with the principles and novel features of the utility model described herein.
Claims
1. An injection mold positioning device, characterized in that: include: A fixing member (1) provided with a limiting groove (2); A docking guide (3) is provided with a guide block (4) adapted to the limiting groove (2); the limiting groove (2) is configured to: limit the guide block (4), and when the guide block (4) moves from the limiting position to the guiding position, the guide block (4) is moved out; The sensor (5) is used to send out a sensing signal when the guide block (4) moves from the guide position to the limit position.
2. An injection mold positioning device as claimed in claim 1, characterized in that: The width of the limiting groove (2) gradually increases from the limiting position to the guiding position.
3. An injection mold positioning device as claimed in claim 2, characterized in that: The width of the guide block (4) gradually increases from the limiting position to the guiding position, and is matched with the limiting groove (2).
4. An injection mold positioning device as claimed in claim 1, characterized in that: A protection cushion block (6) is provided in the limiting groove (2).
5. An injection mold positioning device as claimed in claim 4, characterized in that: The protective cushion block (6) is made of nylon glass fiber composite material.
6. The injection mold positioning device according to claim 1, characterized in that: The sensor (5) comprises a sensing end, and the sensing end is arranged at the limiting position of the limiting groove (2).
7. An injection mold positioning device as claimed in claim 6, characterized in that: The sensor (5) comprises a signal light (7), and the signal light (7) is arranged on one side of the fixing member (1).
8. A structural member, characterized in that: It includes: Clamping device; Injection device; And, according to an injection mold positioning device as described in any one of claims 1 to 7, the fixing member (1) is installed on the mold clamping device, and the docking guide (3) is installed on the injection device.
9. A structural member according to claim 8, characterized in that: The fixing member (1) is connected to the mold clamping device via bolts.
10. A structural member according to claim 9, characterized in that: The docking guide (3) is connected to the injection device via the bolts.