Steam corn tabletting machine

Abstract

The utility model relates to the technical field of tablet presses, in particular to a steam corn tablet press which comprises a case, a feed hopper and a first conveying belt, the feed hopper is connected to the upper end of the case, a metering control valve is arranged on the lower portion of the outer portion of the feed hopper, and racks are connected to the positions, close to the two sides, of the front face and the back face of the case. A first conveying belt is arranged at the bottom in the rack, driving boxes are arranged in the middles of the front face and the back face of the machine box, limiting shovels are arranged on the portions, close to the two sides of the lower portion, in the machine box, a guide plate is arranged in the middle of the upper end of the machine box, a discharging port is formed in the lower end of the machine box, and an upper cover is connected to the upper end of a feeding hopper; a feeding port is formed in the middle of the upper end of the upper cover, first supporting frames are arranged on the two sides of the lower end of the upper cover, a driving rolling shaft is arranged in the first conveying belt, the two ends of the driving rolling shaft are connected with third supporting frames, one side of each third supporting frame is connected with a right-angle motor, and multiple sets of pressing rollers are arranged on the lower portion in the machine box.

Description

Technical Field

[0001] The utility model relates to the technical field of tablet presses, in particular to a steam corn tablet press. Background Art

[0002] When the steam corn flaking machine is running, when a large amount of corn is pressed together, tiny corn particles are easy to remain in the corn flakes, affecting the quality of the flaking, and a large amount of corn entering the pressing roller is easy to overflow and fall to various places in the machine box, which is inconvenient to clean up later.

[0003] Therefore, it is necessary to design a steam corn tablet press to solve the problems in the above-mentioned background technology. Utility Model Content

[0004] The utility model aims to solve the problems in the prior art and proposes a steam corn tablet press.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A steam corn tablet press comprises a chassis, a feed hopper and a first conveyor belt, wherein the upper end of the chassis is connected to the feed hopper, a metering control valve is arranged at the lower part of the outside of the feed hopper, a frame is connected to the front and back sides of the chassis, a first conveyor belt is arranged at the bottom of the frame, a driving box is arranged in the middle of the front and back sides of the chassis, and a limiting shovel is arranged at both sides of the lower part of the chassis;

[0007] A guide plate is provided in the middle of the upper end of the chassis, and a discharge port is provided at the lower end of the chassis;

[0008] The upper end of the feed hopper is connected to an upper cover, a feed port is provided in the middle of the upper end of the upper cover, and first support frames are provided on both sides of the lower end of the upper cover;

[0009] An active roller is provided inside the first conveyor belt, both ends of the active roller are connected to a third support frame, and one side of the third support frame is connected to a right-angle motor;

[0010] A plurality of groups of pressing rollers are provided at the lower part of the interior of the chassis;

[0011] Two sets of upper guide rollers are provided at the upper part of the chassis, a second conveyor belt is provided outside the upper guide rollers, a lower guide roller is provided at the lower part of the second conveyor belt, and a second support frame is provided between the upper guide rollers and the lower guide rollers;

[0012] Both ends of the upper guide roller, the lower guide roller and the pressure roller are provided with rotating shafts;

[0013] The drive box is provided with a plurality of gear plates inside, and a box door is provided outside the drive box;

[0014] The box door is connected with a first motor and a second motor.

[0015] As a preferred solution of the utility model, the upper guide roller, the lower guide roller and the pressure roller are all connected through the rotating shaft and the bearings on the chassis.

[0016] As a preferred solution of the utility model, the upper guide roller is connected to the second motor via a rotating shaft and a coupling, and the pressure roller is connected to the first motor via a rotating shaft and a coupling.

[0017] As a preferred solution of the utility model, the rotating shaft and the gear plate are connected by spline fitting, and the two sets of gear plates are connected by meshing.

[0018] As a preferred solution of the present invention, the second support frame and the chassis are connected by bolts.

[0019] As a preferred solution of the utility model, the limiting shovel is arranged between the lower guide roller and the pressure roller, and the limiting shovel and the chassis are connected by bolts.

[0020] As a preferred solution of the utility model, the first conveyor belt and the active roller are sleeve-connected, the active roller and the third support frame are connected via bearings, the third support frame and the right-angle motor are connected via bolts, and the active roller and the third support frame are connected via a coupling.

[0021] To sum up, the technical effects and advantages of the utility model are as follows: when the steam corn flaking machine is in use, the corn enters the feed hopper through the feed port, the feeding amount is controlled by the metering control valve, and then a group of upper guide rollers are driven to rotate by the second motor, and the other group of upper guide rollers rotate accordingly under the action of the two groups of gear plates. When rotating, the two groups of upper guide rollers rotate towards each other, so that the corn moves downward through the two groups of second conveyor belts, and the amount of corn descending is controlled by the spacing between the two groups of second conveyor belts, so that the corn is spread flat between the two groups of second conveyor belts, so that the corn falls evenly in the length direction of the two groups of pressing rollers when entering between the two groups of pressing rollers, so that the pressing rollers press more evenly and avoid accumulation and squeezing. Over-pressing and incomplete pressing and forming are prevented, and the overall feeding process keeps the corn kernels stable, avoiding corn kernels overflowing and splashing, so that the chassis remains tidy. A limiting shovel is arranged between the lower guide roller and the pressing roller, and the limiting shovel and the chassis are connected by bolts to prevent unpressed corn from entering the two sides of the pressing roller, and the residual corn on the second conveyor belt can be removed. The first conveyor belt and the active roller are sleeve-connected, the active roller and the third support frame are connected by bearings, the third support frame and the right-angle motor are connected by bolts, and the active roller and the third support frame are connected by a coupling. The pressed corn flakes fall into the first conveyor belt through the discharge port, and the unloading is transmitted by the first conveyor belt. The operation is convenient and fast. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is the overall structure diagram of the utility model;

[0023] Figure 2 It is a cross-sectional structural diagram of the utility model;

[0024] Figure 3 This is a structural diagram of the first motor of the present utility model.

[0025] In the figure: 1. chassis; 101. discharge port; 102. guide plate; 2. feed hopper; 201. upper cover; 202. feed port; 203. first support frame; 3. first conveyor belt; 301. active roller; 302. third support frame; 4. frame; 5. first motor; 501. pressure roller; 502. rotating shaft; 6. second motor; 601. upper guide roller; 602. second support frame; 603. second conveyor belt; 604. lower guide roller; 7. drive box; 701. gear plate; 702. box door; 8. metering control valve; 9. limit shovel; 10. right-angle motor. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0027] Reference Figure 1-Figure 3 A steam corn tablet press comprises a chassis 1, a feed hopper 2 and a first conveyor belt 3. The upper end of the chassis 1 is connected to the feed hopper 2, and a metering control valve 8 is provided at the lower part of the outer part of the feed hopper 2. The front and back sides of the chassis 1 are connected to a frame 4, and the bottom of the frame 4 is provided with a first conveyor belt 3. A driving box 7 is provided in the middle of the front and back of the chassis 1, and a limiting shovel 9 is provided on both sides of the lower part of the chassis 1; a guide plate 102 is provided in the middle of the upper end of the chassis 1, and a discharge port 101 is provided at the lower end of the chassis 1; an upper cover 201 is connected to the upper end of the feed hopper 2, a feed port 202 is provided in the middle of the upper end of the upper cover 201, and first support frames 203 are provided on both sides of the lower end of the upper cover 201; the first conveyor belt 3 is provided with a main The movable roller 301 is connected to the third support frame 302 at both ends of the active roller 301, and a right-angle motor 10 is connected to one side of the third support frame 302; a plurality of pressure rollers 501 are provided at the lower part of the interior of the chassis 1; two groups of upper guide rollers 601 are provided at the upper part of the interior of the chassis 1, a second conveyor belt 603 is provided outside the upper guide roller 601, a lower guide roller 604 is provided at the lower part of the interior of the second conveyor belt 603, and a second support frame 602 is provided between the upper guide roller 601 and the lower guide roller 604; a rotating shaft 502 is provided at both ends of the upper guide roller 601, the lower guide roller 604 and the pressure roller 501; a plurality of gear plates 701 are provided in the drive box 7, and a box door 702 is provided outside the drive box 7; the box door 702 is connected to the first motor 5 and the second motor 6.

[0028] Reference Figure 1 , Figure 2 and Figure 3 When the steam corn flaking machine is running, when a large amount of corn is pressed together, small corn particles are easy to remain in the corn flakes, affecting the quality of the flaking, and a large amount of corn entering the pressing roller is easy to overflow and fall to various places in the chassis, which is inconvenient to clean up later. The upper guide roller 601, the lower guide roller 604 and the pressing roller 501 are all connected to the bearing on the chassis 1 through the rotating shaft 502, the upper guide roller 601 is connected to the second motor 6 through the rotating shaft 502, the coupling, and the pressing roller 501 is connected to the first motor 5 through the rotating shaft 502, the coupling, and the first motor 5. The rotating shaft 502 and the gear plate 701 are connected by spline matching, the two sets of gear plates 701 are meshed, and the second support frame 602 and the chassis 1 are connected by bolts. When in use, the corn enters the feed hopper 2 through the feed port 202, and is measured. The quantity control valve 8 controls the discharge quantity, and then drives a group of upper guide rollers 601 to rotate through the second motor 6, and the other group of upper guide rollers 601 rotates accordingly under the action of the two groups of gear plates 701. When rotating, the two groups of upper guide rollers 601 rotate in opposite directions, so that the corn moves downward through the two groups of second conveyor belts 603, and the amount of corn falling is controlled by the distance between the two groups of second conveyor belts 603, so that the corn is spread flat between the two groups of second conveyor belts 603, so that when the corn enters between the two groups of pressing rollers 501, it falls evenly in the length direction of the two groups of pressing rollers 501, so that the pressing rollers 501 can press more evenly, avoiding accumulation, excessive extrusion and incomplete pressing and forming, and the overall feeding process keeps the corn kernels stable, avoiding corn kernels from overflowing and splashing, so that the inside of the chassis 1 remains clean.

[0029] Reference Figure 2 and Figure 3 The limiting shovel 9 is arranged between the lower guide roller 604 and the pressing roller 501, and the limiting shovel 9 and the chassis 1 are connected by bolts to prevent the unpressed corn from entering the two sides of the pressing roller 501, and the corn residue on the second conveyor belt 603 can be removed.

[0030] Reference Figure 1 and Figure 2 The first conveyor belt 3 and the active roller 301 are sleeve-connected, the active roller 301 and the third support frame 302 are connected by a bearing, the third support frame 302 and the right-angle motor 10 are connected by bolts, and the active roller 301 and the third support frame 302 are connected by a coupling. The pressed corn flakes fall into the first conveyor belt 3 through the discharge port 101, and the unloading is transported by the first conveyor belt 3. The operation is convenient and fast.

[0031] Working principle: The upper guide roller 601, the lower guide roller 604 and the pressure roller 501 of the steam corn flake press are connected to the bearing on the chassis 1 through the rotating shaft 502, the upper guide roller 601 is connected to the second motor 6 through the rotating shaft 502, the coupling, and the pressure roller 501 is connected to the first motor 5 through the rotating shaft 502, the coupling, the rotating shaft 502 and the gear plate 701 are connected by spline matching, the two sets of gear plates 701 are connected by meshing, and the second support frame 602 and the chassis 1 are connected by bolts. When the corn is in use, the corn enters the feed hopper 2 through the feed port 202, and the feeding amount is controlled by the metering control valve 8. Then, the second motor 6 drives a group of upper guide rollers 601 to rotate, and the other group of upper guide rollers 601 rotates accordingly under the action of the two groups of gear plates 701. When rotating, the two groups of upper guide rollers 601 rotate in opposite directions, so that the corn moves downward through the two groups of second conveyor belts 603, and the distance between the two groups of second conveyor belts 603 is used to control the amount of corn falling, so that the corn is spread flat on the two groups of second conveyor belts. 603, so that when the corn enters between the two groups of pressing rollers 501, it falls evenly in the length direction of the two groups of pressing rollers 501, so that the pressing rollers 501 can press more evenly, avoid accumulation, excessive extrusion and incomplete pressing and forming, and keep the corn kernels stable during the overall feeding process, avoid corn kernels from overflowing and splashing, so that the inside of the chassis 1 remains tidy, the limiting shovel 9 is arranged between the lower guide roller 604 and the pressing roller 501, and the limiting shovel 9 and the chassis 1 are connected by bolts to prevent unpressed corn from entering the two sides of the pressing roller 501, and the residue of corn on the second conveyor belt 603 can be removed, the first conveyor belt 3 and the active roller 301 are sleeve-connected, the active roller 301 and the third support frame 302 are connected by bearings, the third support frame 302 and the right-angle motor 10 are connected by bolts, the active roller 301 and the third support frame 302 are connected by a coupling, the pressed corn flakes fall into the first conveyor belt 3 through the discharge port 101, and the unloading is conveyed by the first conveyor belt 3, and the operation is convenient and fast.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steam corn tablet press, comprising a casing (1), a feed hopper (2) and a first conveyor belt (3), characterized in that: The upper end of the chassis (1) is connected to a feed hopper (2), a metering control valve (8) is provided at the lower part of the outside of the feed hopper (2), the front and back sides of the chassis (1) are connected to a frame (4), the bottom of the frame (4) is provided with a first conveyor belt (3), the middle of the front and back of the chassis (1) are provided with a drive box (7), and the inside of the chassis (1) is provided with a limit shovel (9) at both sides near the lower part; A guide plate (102) is provided in the middle of the upper end of the chassis (1), and a discharge port (101) is provided at the lower end of the chassis (1); The upper end of the feed hopper (2) is connected to an upper cover (201), a feed port (202) is provided in the middle of the upper end of the upper cover (201), and first support frames (203) are provided on both sides of the lower end of the upper cover (201); An active roller (301) is provided inside the first conveyor belt (3), both ends of the active roller (301) are connected to a third support frame (302), and one side of the third support frame (302) is connected to a right-angle motor (10); A plurality of groups of pressing rollers (501) are provided at the lower part of the interior of the chassis (1); Two groups of upper guide rollers (601) are provided at the upper part of the interior of the chassis (1), a second conveyor belt (603) is provided outside the upper guide rollers (601), a lower guide roller (604) is provided at the lower part of the interior of the second conveyor belt (603), and a second support frame (602) is provided between the upper guide rollers (601) and the lower guide rollers (604); The upper guide roller (601), the lower guide roller (604) and the pressure roller (501) are provided with rotating shafts (502) at both ends; The drive box (7) is provided with a plurality of gear plates (701) inside, and a box door (702) is provided outside the drive box (7); The box door (702) is connected to a first motor (5) and a second motor (6).

2. A steam corn tablet press according to claim 1, characterized in that: The upper guide roller (601), the lower guide roller (604) and the pressure roller (501) are all connected via a rotating shaft (502) and a bearing on the chassis (1).

3. A steam corn tablet press according to claim 1, characterized in that: The upper guide roller (601) is connected to the second motor (6) via a rotating shaft (502) and a coupling, and the pressure roller (501) is connected to the first motor (5) via a rotating shaft (502) and a coupling.

4. The steam corn tablet press according to claim 1, characterized in that: The rotating shaft (502) and the gear plate (701) are connected by spline matching, and the two sets of gear plates (701) are connected by meshing.

5. The steam corn tablet press according to claim 1, characterized in that: The second support frame (602) and the chassis (1) are connected via bolts.

6. The steam corn tablet press according to claim 1, characterized in that: The limiting shovel (9) is arranged between the lower guide roller (604) and the pressure roller (501), and the limiting shovel (9) and the chassis (1) are connected by bolts.

7. The steam corn tablet press according to claim 1, characterized in that: The first conveyor belt (3) and the active roller (301) are sleeve-connected, the active roller (301) and the third support frame (302) are connected via a bearing, the third support frame (302) and the right-angle motor (10) are connected via bolts, and the active roller (301) and the third support frame (302) are connected via a coupling.

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