Ore hopper car
By canceling the bottom frame of the hopper car, using the cavity between the left half warehouse and the right half warehouse for loading, and realizing the rotation and overlapping of the warehouse body through the driving mechanism and the limiting mechanism, the complex structure and the complexity of the existing hopper car are solved. To solve the problem of poor sealing, the structure is simplified and the sealing is improved.
Patent Information
- Application Number
- CN202420882956.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The existing funnel vehicle has a complex structure and heavy vehicle. The bottom door will affect the sealing properties after deforming, resulting in leakage.
A kind of ore hopper car is designed. The bottom frame part in the traditional structure is eliminated. The loading is directly carried out by the cavity between the left half warehouse and the right half warehouse. The driving mechanism drives the linkage mechanism to drive the warehouse body to rotate to realize the opening and closing of the warehouse. During the closing process, the closing speed of the right half warehouse is slower than that of the left half warehouse through the limit mechanism, forming an overlap to reduce the impact of sealing.
The structure is simplified, the weight of the car body is reduced, the possibility of deformation of the bottom compartment surface affecting the sealing is reduced, and the sealing is improved.
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Figure CN222372874U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vehicles, in particular to an ore hopper car. Background Art
[0002] The traditional hopper car body (carriage) consists of three parts: the chassis, side walls, and end walls, forming a large cavity; the bulk cargo in the car is unloaded through a number of bottom doors attached to the chassis; and after the bottom doors are closed, the contact surfaces between the bottom doors are usually sealed with butt seals or T-shaped structures;
[0003] In this way, the chassis and the bottom door bear the load together. A vehicle generally consists of 4 to 6 sets of doors. The structure is complex and the vehicle is heavy. At the same time, the butt seal or T-shaped structure seal will affect the sealing after the contact surface between the bottom door and the bottom door is deformed, which may easily cause leakage. Utility Model Content
[0004] Therefore, the technical problem to be solved by the utility model is that the hopper car in the prior art has a complex structure, a heavy vehicle weight, and the deformation of the bottom door affects the sealing performance of the door.
[0005] To this end, the utility model provides an ore hopper car, including a car body, a left half bin and a right half bin, the left half bin and the right half bin are rotatably connected to the car body, the left half bin and the right half bin are provided with connecting rod mechanisms at the front and rear sides, the car body is connected with a driving mechanism, the output end of the driving mechanism is connected to the connecting rod mechanism, the driving mechanism is used to drive the connecting rod mechanism to drive the left half bin and the right half bin to rotate relative to each other around their respective connections with the car body to realize opening and closing of the bin, and also includes:
[0006] A limiting mechanism is arranged on the vehicle body, and is used to limit one half of the warehouse body when the left half warehouse and the right half warehouse are closed, so that the closing speed of the half warehouse body is slower than that of the other half warehouse body, and then an overlap is formed at the warehouse body joint of the left half warehouse and the right half warehouse after closing;
[0007] The limiting mechanism comprises:
[0008] A limit rod is rotatably connected to the vehicle body, the limit rod is tilted to the right, and a limit block is provided below the connection between the limit rod and the vehicle body;
[0009] A support rod is arranged on the inner side wall of the left half compartment near the center line of the vehicle body, and the support rod extends out of the left half compartment;
[0010] A stopper is provided on the inner side wall of the right half compartment near the center line of the vehicle body;
[0011] The support rod, the limiting rod and the stopper are arranged on the same side, and the end of the limiting rod away from the connection with the vehicle body is located on the movement track of the support rod and the stopper when the left and right half warehouses rotate around their respective connections with the vehicle body to close.
[0012] Optionally, the connecting rod mechanism comprises:
[0013] A crank rod is rotatably connected to the front and rear sides of the left half bin, a short lever is hinged at one end of the crank rod away from the left half bin, a rotating shaft is connected between the side of the short lever away from the crank rod, and the rotating shaft passes through the front and rear sides of the right half bin and is rotatably connected to the right half bin;
[0014] The driving mechanism is an opening and closing cylinder; the opening and closing cylinder is connected to the vehicle body, and an output end thereof is connected to a pendulum block, and the pendulum block is connected to a short lever.
[0015] Optionally, a connecting line between the center points of the left end and the right end of the short lever is not in a horizontal position.
[0016] Optionally, the left half warehouse and the right half warehouse both include a bottom door plate, and vertical end plates are arranged on the front and rear sides of the bottom door plate, and a cavity is formed between the end plate and the bottom door plate.
[0017] Optionally, a cavity is opened in the bottom door panel, a press-formed component is arranged in the cavity, and the press-formed component is connected to the upper and lower side walls of the cavity.
[0018] Optionally, the bottom door is made of NM400 material.
[0019] Compared with the prior art, the utility model has the following advantages:
[0020] 1. The utility model provides an ore hopper car, which eliminates the chassis part in the traditional structure and directly loads the ore through the cavity between the left half bin and the right half bin, thereby simplifying the structure and reducing the dead weight of the car body. The driving mechanism drives the connecting rod mechanism to drive the left half bin and the right half bin to rotate relative to each other around their respective connections with the car body to achieve opening and closing. In the process of closing the bin, the limiting mechanism can make the closing speed of the right half bin slower than that of the left half bin, so that an overlap is formed between the left half bin and the right half bin after closing, thereby reducing the possibility of affecting the sealing after closing when the right end face of the left half bin and the left end face of the right half bin are deformed. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 A schematic diagram of an overall opening structure of an ore hopper car provided in an embodiment of the utility model;
[0023] Figure 2 A schematic diagram of the overall closed structure of an ore hopper car provided in an embodiment of the utility model;
[0024] Figure 3 A partial cross-sectional view of the overlap between the left and right half bins of an ore hopper car provided by an embodiment of the utility model;
[0025] Description of reference numerals:
[0026] 1. Left half warehouse; 2. Right half warehouse; 3. Bending rod; 4. Short lever; 5. Rotating shaft; 6. Opening and closing cylinder; 7. Swinging block; 8. Cavity; 9. Stopper; 10. Limiting rod; 11. Support rod; 12. Bottom door plate; 13. End plate; 14. Profiled part; 15. Limiting block. DETAILED DESCRIPTION
[0027] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. In addition, the technical features involved in the different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other. Example
[0029] Figure 1 FIG. 1 is a schematic diagram of the door opening structure of the ore hopper car provided in this embodiment. Figure 1 As shown, the ore hopper car includes a car body, a left half bin 1 and a right half bin 2, the left half bin 1 and the right half bin 2 are rotatably connected to the car body, the left half bin 1 and the right half bin 2 are provided with connecting rod mechanisms on both sides, the car body is connected with a driving mechanism, the output end of the driving mechanism is connected to the connecting rod mechanism, the driving mechanism is used to drive the connecting rod mechanism to drive the left half bin 1 and the right half bin 2 to rotate relative to each other around their respective connections with the car body to realize opening and closing of the bin, and also includes:
[0030] A limiting mechanism is arranged on the vehicle body, and is used to limit one of the half bins when the left half bin 1 and the right half bin 2 are closed, so that the closing speed of the half bin body is slower than that of the other half bin, and then an overlap is formed at the junction of the left half bin 1 and the right half bin 2 after closing;
[0031] The limiting mechanism comprises:
[0032] A limit rod 10 is rotatably connected to the vehicle body, the limit rod 10 is tilted to the right, and a limit block 15 is provided below the connection between the limit rod 10 and the vehicle body;
[0033] A support rod 11 is arranged on the inner side wall of the left half compartment 1 close to the center line of the vehicle body, and the support rod 11 extends out of the left half compartment 1;
[0034] A stopper 9 is provided on the inner side wall of the right half compartment 2 near the center line of the vehicle body;
[0035] The support rod 11, the limiting rod 10 and the stopper 9 are arranged on the same side, and the end of the limiting rod 10 away from the connection with the vehicle body is on the movement trajectory of the support rod 11 and the stopper 9 when the left half warehouse 1 and the right half warehouse 2 rotate around their respective connections with the vehicle body to close the warehouse.
[0036] By eliminating the chassis part in the traditional structure, the loading is directly carried out in the cavity 8 between the left half warehouse 1 and the right half warehouse 2, which simplifies the structure and reduces the deadweight of the vehicle body. The driving mechanism drives the connecting rod mechanism to drive the left half warehouse 1 and the right half warehouse 2 to rotate relative to each other around their respective connections with the vehicle body to achieve opening and closing. In the process of closing the warehouse, the limiting mechanism can make the closing speed of the right half warehouse 2 slower than that of the left half warehouse 1, so that an overlap is formed between the left half warehouse 1 and the right half warehouse 2 after closing, thereby reducing the possibility of affecting the sealing after closing when the right end surface of the left half warehouse 1 and the left end surface of the right half warehouse 2 are deformed;
[0037] When the right half warehouse 2 rotates to the left around the connection point with the vehicle body, the stopper 9 on the right half warehouse 2 moves synchronously with the right half warehouse 2 to contact the limit rod 10. The limit rod 10 gives a certain friction force to the stopper 9, causing the right half warehouse 2 to pause, while the left half warehouse 1 will continue to rotate to the right under the action of inertia, thereby making the closing speed of the left half warehouse 1 faster than that of the right half warehouse 2, so that the left half warehouse 1 reaches the closing position first, and the right half warehouse 2 arrives at the closing position later, so that the bottom of the left end of the right half warehouse 2 is at the left half warehouse 1, so that the left half warehouse 1 and the right half warehouse 2 are overlapped; a limit block 15 is arranged below the connection between the limit rod 10 and the vehicle body to ensure that the limit rod 10 is always tilted to the right; the support rod 11 on the left half warehouse 1 can push the limit rod 10 when it contacts the limit rod 10, reducing its friction force on the block 9, and then reducing the obstruction of the limit rod 10 to the block 9 after the closing speed difference between the left half warehouse 1 and the right half warehouse 2 is formed, so that the subsequent closing action of the right half warehouse 2 can be carried out normally.
[0038] In this embodiment, the connecting rod mechanism includes:
[0039] A crank rod 3 is rotatably connected to the front and rear sides of the left half-bin 1. A short lever 4 is hinged at one end of the crank rod 3 away from the left half-bin 1. A rotating shaft 5 is connected between the side of the short lever 4 away from the crank rod 3. The rotating shaft 5 passes through the front and rear sides of the right half-bin 2 and is rotatably connected to the right half-bin 2.
[0040] The driving mechanism is an opening and closing cylinder 6 ; the opening and closing cylinder 6 is connected to the vehicle body, and an output end thereof is connected to a pendulum block 7 , and the pendulum block 7 is connected to a short lever 4 .
[0041] The air intake at the lower air inlet of the opening and closing cylinder 6 causes the cylinder rod to retract. During the cylinder retraction process, it pulls the short lever 4 to rotate rightward, and the short lever 4 pulls the bent rod 3 to rotate rightward. Under the action of the rotating shaft 5, the short rods and bent rod 3 before and after the left half warehouse 1 and the right half warehouse 2 all rotate rightward, thereby driving the left half warehouse 1 to rotate counterclockwise to the right around the connection between it and the vehicle body, and the right half warehouse 2 to rotate clockwise to the left around the connection between it and the vehicle body, thereby forming a closing action; and during the closing process, the limiting mechanism makes the closing speed of the right half warehouse 2 lower than the closing speed of the left half warehouse 1, thereby forming an overlap between the left half warehouse 1 and the right half warehouse 2 when closing, thereby reducing the possibility of deformation of the right end surface of the left half warehouse 1 and the left end surface of the right half warehouse 2 affecting the sealing after closing the door.
[0042] In this embodiment, the connecting line between the center points of the left end and the right end of the short lever 4 is not in a horizontal position.
[0043] In this way, self-locking can be achieved when the short lever 4 drives the curved rod 3 to bypass the dead point position.
[0044] In this embodiment, the left half bin 1 and the right half bin 2 both include a bottom door plate 12 , and vertical end plates 13 are provided on the front and rear sides of the bottom door plate 12 , and a cavity 8 is formed between the end plates 13 and the bottom door plate 12 .
[0045] A cavity 8 for containing the load can be directly formed between the end plate 13 and the bottom door plate 12, thereby simplifying the structure and reducing the deadweight of the vehicle body.
[0046] In this embodiment, a cavity is defined in the bottom door plate 12 , a press-formed component 14 is disposed in the cavity, and the press-formed component 14 is connected to the upper and lower side walls of the cavity.
[0047] The bottom door plate 12 is provided with a cavity to reduce the weight of the bottom door plate 12 , and the press-formed member 14 connected to the upper and lower side walls of the cavity can improve the strength of the bottom door plate 12 .
[0048] In this embodiment, the bottom door is made of NM400 material.
[0049] The bottom door is made of NM400 material, which is high in strength and wear-resistant, thus increasing the service life of the equipment.
[0050] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.
Claims
1. An ore hopper car, comprising a car body, a left half bin and a right half bin, wherein the left half bin and the right half bin are rotatably connected to the car body, and a connecting rod mechanism is arranged at the front and rear sides of the left half bin and the right half bin, and a driving mechanism is connected to the car body, and the output end of the driving mechanism is connected to the connecting rod mechanism, and the driving mechanism is used to drive the connecting rod mechanism to drive the left half bin and the right half bin to rotate relative to each other around their respective connections with the car body to realize opening and closing of the bin, characterized in that: Also includes: A limiting mechanism is arranged on the vehicle body, and is used to limit one of the left and right half bins when the left and right half bins are closed, so that the closing speed of the half bin is slower than that of the other half bin, and then an overlap is formed at the junction of the left and right half bins after closing; The limiting mechanism comprises: A limit rod is rotatably connected to the vehicle body, the limit rod is tilted to the right, and a limit block is arranged below the connection between the limit rod and the vehicle body; A support rod is arranged on the inner side wall of the left half compartment near the center line of the vehicle body, and the support rod extends out of the left half compartment; A stopper is provided on the inner side wall of the right half compartment near the center line of the vehicle body; The support rod, the limiting rod and the stopper are arranged on the same side, and the end of the limiting rod away from the connection with the vehicle body is located on the movement track of the support rod and the stopper when the left and right half warehouses rotate around their respective connections with the vehicle body to close.
2. The ore hopper car according to claim 1, characterized in that: The connecting rod mechanism comprises: A crank rod is rotatably connected to the front and rear sides of the left half-bin, a short lever is hinged at one end of the crank rod away from the left half-bin, a rotating shaft is fixedly connected between the side of the short lever away from the crank rod, and the rotating shaft passes through the front and rear sides of the right half-bin and is rotatably connected to the right half-bin; The driving mechanism is an opening and closing cylinder; the opening and closing cylinder is connected to the vehicle body, and an output end thereof is connected to a pendulum block, and the pendulum block is connected to a short lever.
3. The ore hopper car according to claim 2, characterized in that: The connecting line between the center points of the left end and the right end of the short lever is not in a horizontal position.
4. The ore hopper car according to claim 1, characterized in that: The left half warehouse and the right half warehouse both include a bottom door plate, and vertical end plates are arranged on the front and rear sides of the bottom door plate, and a cavity is formed between the end plates and the bottom door plate.
5. The ore hopper car according to claim 4, characterized in that: A cavity is provided in the bottom door plate, and a press-type component is arranged in the cavity for supporting the fixed door plate, and the press-type component is connected to the upper and lower side walls of the cavity.
6. The ore hopper car according to claim 4, characterized in that: The bottom door panel is made of NM400 material.
Citation Information
Cited By
Ore transportation method
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