Transfer instrument for mattress production
By designing a transfer device for mattress production, using the cooperation of the push rod and the push plate, combined with the tilt angle and the adjustment gear structure, the problem of low mattress transfer efficiency in the existing technology is solved, and efficient clamping of multiple mattresses is achieved. Hold and push.
Patent Information
- Application Number
- CN202421225760.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-31
AI Technical Summary
It is difficult to achieve clamping and pushing multiple mattresses with existing mattresses, and adjusting the clamping structure requires a greater number of walking distances, which affects the transfer and handling efficiency.
A transfer equipment for mattress production is designed. It uses the rotation of the push rod to drive the push plate to move left, and pushes the mattress to the designated position based on the tilt angle. At the same time, the clamping assembly can be quickly adjusted by adjusting the gear and splint structure to reduce the walking distance.
It achieves efficient clamping and pushing of multiple mattresses, reduces the adjustment distance of the clamping components, and improves the speed and efficiency of transfer and handling.
Smart Images
Figure CN222373748U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mattress processing, in particular to a transfer device for mattress production. Background Art
[0002] A mattress is an item between the human body and the bed, which can provide users with a comfortable sleep. During the mattress processing process, there is a distance between the equipment in different production processes. To transfer the mattress to the next process or to place the mattress in a designated location for storage or packaging and shipment, a transfer device is needed to assist in the transfer of the mattress. In the existing mattress transfer, the transfer of a mattress over a shorter distance is mostly completed by two people working together, and the transfer of a mattress over a longer distance is completed by manually placing the mattress in one place and then using a forklift or other tools. However, it is difficult for the transfer device to clamp multiple mattresses for easy transfer and assist in pushing the mattresses at the same time. Before transferring multiple mattresses, it is necessary to walk a long distance to clamp the mattresses, and the clamping structure needs to be adjusted one by one, which makes it difficult to reduce the walking distance, and one structure can complete different adjustments to improve the transfer and handling efficiency. Utility Model Content
[0003] The disclosed embodiment relates to a transfer device for mattress production. The push rod rotates to drive the push plate to move left, so that the mattress is pushed out of the support plate for a certain distance. The mattress can be pushed to a designated placement position at an inclined angle.
[0004] According to a first aspect of the present disclosure, there is provided a transfer device for mattress production, which specifically includes: a supporting member; two push rods are clamped inside the supporting member, a limit clamping hole is provided inside the supporting member, and a rotating shaft is clamped inside the limit clamping hole; a push plate is welded to the left end face of each group of push rods; a rotating groove is provided at the right end of the rotating shaft, a push rod is installed inside the rotating groove, and two adjusting gears are welded on the left side of the rotating shaft; the adjusting gear is connected to an upper splint and a lower splint through gear meshing; the mattress is supported between the upper splint and the lower splint.
[0005] In at least some embodiments, a limiting wheel is welded to the right outer wall of the rotating shaft, and the limiting wheel is clamped in the limiting clamp hole. When the limiting wheel is clamped to the left side of the circular hole on the left side of the limiting clamp hole, the adjusting gear is disengaged from the lower clamp plate. When the limiting wheel is clamped to the right side of the circular hole on the left side of the limiting clamp hole, the adjusting gear is meshed with the upper clamp plate and the lower clamp plate at the same time. When the limiting wheel disengages from the limiting clamp hole, the adjusting gear is disengaged from the upper clamp plate. The position of the limiting wheel in the limiting clamp hole is adjusted by pulling the rotating shaft. From left to right, the five meshing connection states of meshing of the adjusting gear with the upper clamp plate alone, meshing of the adjusting gear with the upper clamp plate and the lower clamp plate at the same time, locking of the adjusting gear, and meshing of the adjusting gear with the lower clamp plate alone can be gradually realized.
[0006] In at least some embodiments, the left end of the push rod is rotatably connected to a clamping shaft, and the clamping shaft is clamped inside the right end of the rotating shaft.
[0007] In at least some embodiments, a round rod is welded to the right end face of the push rod, and a snap slot is opened at the right end of the round rod. The height of the snap slot is flush with the height of the push rod. When the push rod rotates and is stuck in the snap slot, the push rod is pushed to move, thereby driving the push plate to move to the left, so as to push the mattress out of the support plate for a distance, and the mattress can be pushed to the designated placement position at an inclined angle.
[0008] In at least some embodiments, a first through hole is opened inside the upper splint, the interior of the first through hole is penetrated by the lower splint, a first rack is arranged on the longitudinal plate of the upper splint, the first rack is meshed and connected with the adjusting gear, a second through hole is opened inside the lower splint, the interior of the second through hole is penetrated by the upper splint, a second rack is arranged on the longitudinal plate of the lower splint, and the positions of the second rack and the first rack are staggered.
[0009] In at least some embodiments, a socket is provided inside the supporting member, and two supporting plates are fixedly welded to the left end face of the supporting member. The right section of the limiting clamping hole is a regular polygonal structure, and the number of sides is the same as the number of teeth of the adjusting gear. The left section of the limiting clamping hole is a circular hole structure and the diameter is larger than the maximum diameter of the right section. The limiting clamping hole can be used to limit the rotating shaft so that the rotating shaft cannot rotate, thereby achieving self-locking and ensuring that the mattress is not loosened during the transfer process.
[0010] The utility model provides a transfer device for mattress production, which has the following beneficial effects:
[0011] When the utility model is in use, after the push rod is rotated and stuck in the inside of the bayonet, the push rod is pushed to move, thereby driving the push plate to move leftward, so as to push the mattress out of the supporting plate for a certain distance. The mattress can be pushed to a designated placement position at an inclined angle, and the adjustment distance of the clamping assembly can be reduced, thereby improving the transfer and handling speed.
[0012] In addition, by pulling the rotating shaft to adjust the position of the limit wheel inside the limit clamping hole, the five meshing connection states of the adjustment gear meshing with the upper clamping plate alone, the adjustment gear meshing with the upper clamping plate and the lower clamping plate at the same time, locking the adjustment gear, and the adjustment gear meshing with the lower clamping plate alone can be gradually realized from left to right, thereby realizing rapid adjustment of the clamping assembly or locking the rotating shaft. Before the mattress is transferred, the distance required to adjust the mattress clamping structure is reduced, thereby speeding up the transfer and handling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:
[0014] In the attached picture:
[0015] Figure 1 A schematic diagram of the structure of the clamping assembly of the present application clamping a mattress is shown;
[0016] Figure 2 A schematic diagram of the structure of the support plate of the present application is shown;
[0017] Figure 3 A partial cross-sectional structural schematic diagram of the supporting member of the present application is shown;
[0018] Figure 4 A schematic diagram of the structure of the supporting member and the pushing plate of the present application is shown;
[0019] Figure 5 A schematic diagram of the structure of the clamping assembly of the present application is shown;
[0020] Figure 6 Shows this application Figure 4 Schematic diagram of the enlarged structure at point A in the middle.
[0021] Reference numerals list
[0022] 1. Supporting member; 101. Insertion hole; 102. Limiting hole; 103. Supporting plate; 2. Pushing plate; 201. Push rod; 2011. Clamp; 3. Rotating shaft; 301. Limiting wheel; 302. Adjusting gear; 303. Rotating groove; 4. Clamping assembly; 41. Upper clamping plate; 4101. First through hole; 4102. First rack; 42. Lower clamping plate; 4201. Second through hole; 4202. Second rack; 5. Pushing rod; 501. Clamping shaft. DETAILED DESCRIPTION
[0023] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
[0024] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0025] Example: Please refer to Figures 1 to 6 :
[0026] The utility model proposes a transfer device for mattress production, comprising: a supporting member 1; two push rods 201 are clamped inside the supporting member 1, a limit clamping hole 102 is provided inside the supporting member 1, and a rotating shaft 3 is clamped inside the limit clamping hole 102; a push plate 2 is welded to the left end face of each group of push rods 201; a rotating groove 303 is provided at the right end of the rotating shaft 3, a push rod 5 is installed inside the rotating groove 303, and two adjusting gears 302 are welded to the left side of the rotating shaft 3; the adjusting gear 302 is connected to an upper clamping plate 41 and a lower clamping plate 42 through gear meshing; the mattress is supported between the upper clamping plate 41 and the lower clamping plate 42.
[0027] In the present disclosure, Figure 5 As shown, a first through hole 4101 is provided inside the upper clamping plate 41, and the interior of the first through hole 4101 is penetrated by the lower clamping plate 42, a first rack 4102 is arranged on the longitudinal plate of the upper clamping plate 41, and the first rack 4102 is meshed and connected with the adjusting gear 302, a second through hole 4201 is provided inside the lower clamping plate 42, and the interior of the second through hole 4201 is penetrated by the upper clamping plate 41, a second rack 4202 is arranged on the longitudinal plate of the lower clamping plate 42, and the second rack 4202 is staggered with the first rack 4102, and the adjusting gear 302 is driven to rotate after rotating the rotating shaft 3, and the movement of the upper clamping plate 41 or the lower clamping plate 42 can be adjusted through gear meshing, and the upper clamping plate 41 and the lower clamping plate 42 can also be adjusted to move away from or towards each other at the same time, so as to clamp the mattress, and when multiple groups of mattresses need to be transferred, the clamping assembly 4 can be placed between the upper and lower parts, so that multiple groups of transfer equipment can be transferred and transported synchronously.
[0028] In the present disclosure, Figure 6 As shown, a round rod is welded to the right end face of the push rod 201, and a snap-in 2011 is opened at the right end of the round rod. The height of the snap-in 2011 is flush with the height of the push rod 5. When the push rod 5 rotates and is stuck in the snap-in 2011, the push rod 201 is pushed to move, thereby driving the push plate 2 to move left, so as to push the mattress out of the support plate 103 for a distance. The mattress can be pushed to the designated placement position at an inclined angle, and the adjustment distance of the clamping assembly 4 can be reduced, thereby increasing the speed of transfer and placement.
[0029] In the present disclosure, Figure 5 and Figure 6As shown, the right outer wall of the rotating shaft 3 is welded with a limiting wheel 301, and the limiting wheel 301 is clamped in the limiting clamp hole 102. When the limiting wheel 301 is clamped to the left side of the circular hole on the left side of the limiting clamp hole 102, the adjusting gear 302 is disengaged from the lower clamp plate 42. When the limiting wheel 301 is clamped to the right side of the circular hole on the left side of the limiting clamp hole 102, the adjusting gear 302 is meshed with the upper clamp plate 41 and the lower clamp plate 42 at the same time. When the limiting wheel 301 is disengaged from the limiting clamp hole 102, the adjusting gear 302 is disengaged from the upper clamp plate 41. By pulling the rotating shaft 3 to adjust the position of the limiting wheel 301 inside the limiting clamping hole 102, the five meshing connection states of adjusting gear 302 meshing with the upper clamping plate 41 alone, adjusting gear 302 meshing with the upper clamping plate 41 and the lower clamping plate 42 at the same time, locking the adjusting gear 302, and adjusting gear 302 meshing with the lower clamping plate 42 alone can be gradually realized from left to right, so as to realize rapid adjustment of the clamping assembly 4 or lock the rotating shaft 3. Before the mattress is transferred, the distance required for adjusting the mattress clamping structure is reduced, thereby speeding up the transfer and handling efficiency.
[0030] In the present disclosure, Figure 6 As shown, the left end of the push rod 5 is rotatably connected to the clamping shaft 501, and the clamping shaft 501 is clamped inside the right end of the rotating shaft 3. After the adjustment of the clamping assembly 4 is completed, the limiting wheel 301 is clamped into the regular polygonal structure hole inside the limiting clamping hole 102, and the push rod 5 is rotated to clamp the push rod 5 into the inside of the clamping hole 2011. When the push rod 5 is rotated, the push rod 201 is pushed to the left, thereby pushing the mattress to the left so that it can be placed in the specified position.
[0031] In the present disclosure, Figure 3 and Figure 6 As shown, a socket 101 is provided inside the supporting member 1, and two supporting plates 103 are fixedly welded to the left end face of the supporting member 1. The right section of the limiting clamping hole 102 is a regular polygonal structure, and the number of sides is the same as the number of teeth of the adjusting gear 302. The left section of the limiting clamping hole 102 is a circular hole structure and the diameter is larger than the maximum diameter of the right section. The limiting clamping hole 102 can be used to limit the rotation shaft 3, so that the rotation shaft 3 cannot rotate, and self-locking is achieved to ensure that the clamping of the mattress will not loosen during the transfer of the mattress. The socket 101 can be used to facilitate the forklift to fork the supporting member 1 and transfer multiple groups of mattresses, and the supporting plate 103 supports the bottom of the mattress to avoid deformation of the mattress and to avoid the shaft 3 from being broken due to excessive load.
[0032] The working principle of this embodiment is as follows: first, place the supporting plate 103 at the bottom of the mattress to be transferred, and make the pushing plate 2 fit the right end surface of the mattress as much as possible. Rotate the rotating shaft 3 to drive the upper clamping plate 41 and the lower clamping plate 42 to move toward each other to clamp the mattress. Then pull the rotating shaft 3 to make the limiting wheel 301 clamp to the regular polygonal structure segment inside the limiting clamping hole 102 to complete the locking of the clamping assembly 4. Use the socket 101 to facilitate the forklift to fork the supporting member 1 and transfer the mattress to the designated position.
[0033] Pull the rotating shaft 3 to make the limiting wheel 301 disengage from the limiting clamping hole 102, rotate the rotating shaft 3 to make the adjusting gear 302 engage with the first rack 4102, drive the upper clamping plate 41 to move upward, so that the clamping assembly 4 and the mattress are no longer clamped in a state, rotate the pushing rod 5 to clamp the pushing rod 5 into the inside of the clamping hole 2011, and rotate the pushing rod 5 while pushing the pushing rod 201 to the left, thereby pushing the mattress to the left and completing the placement of the mattress.
[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A transfer device for mattress production, comprising: A supporting member (1); characterized in that two push rods (201) are clamped inside the supporting member (1), a limit clamping hole (102) is provided inside the supporting member (1), and a rotating shaft (3) is clamped inside the limit clamping hole (102); a push plate (2) is welded to the left end face of each group of the push rods (201); a rotating groove (303) is provided at the right end of the rotating shaft (3), a push rod (5) is installed inside the rotating groove (303), and two adjusting gears (302) are welded on the left side of the rotating shaft (3); the adjusting gear (302) is connected to an upper clamping plate (41) and a lower clamping plate (42) through gear meshing; a mattress is supported between the upper clamping plate (41) and the lower clamping plate (42).
2. A mattress production transfer device according to claim 1, characterized in that: The support member (1) is provided with an insertion hole (101) inside, and two support plates (103) are fixedly welded to the left end surface of the support member (1); the right section of the limit clamping hole (102) is a regular polygonal structure, the number of sides of which is the same as the number of teeth of the adjusting gear (302); and the left section of the limit clamping hole (102) is a circular hole structure, the diameter of which is larger than the maximum diameter of the right section.
3. A mattress production transfer device according to claim 1, characterized in that: A round rod is welded to the right end surface of the push rod (201), and a bayonet (2011) is provided at the right end of the round rod. The height of the bayonet (2011) is flush with the height of the push rod (5).
4. A mattress production transfer device according to claim 2, characterized in that: A limiting wheel (301) is welded to the right outer wall of the rotating shaft (3), and the limiting wheel (301) is clamped in the limiting clamping hole (102). When the limiting wheel (301) is clamped in the left side of the circular hole on the left side of the limiting clamping hole (102), the adjusting gear (302) is disengaged from the lower clamping plate (42). When the limiting wheel (301) is clamped in the right side of the circular hole on the left side of the limiting clamping hole (102), the adjusting gear (302) is simultaneously engaged with the upper clamping plate (41) and the lower clamping plate (42). When the limiting wheel (301) is disengaged from the limiting clamping hole (102), the adjusting gear (302) is disengaged from the upper clamping plate (41).
5. A mattress production transfer device according to claim 4, characterized in that: The upper clamping plate (41) is provided with a first through hole (4101) inside, and the interior of the first through hole (4101) is penetrated by the lower clamping plate (42); a first rack (4102) is arranged on the longitudinal plate of the upper clamping plate (41), and the first rack (4102) is meshedly connected with the adjusting gear (302); a second through hole (4201) is provided inside the lower clamping plate (42), and the interior of the second through hole (4201) is penetrated by the upper clamping plate (41); a second rack (4202) is arranged on the longitudinal plate of the lower clamping plate (42), and the second rack (4202) and the first rack (4102) are staggered in position.
6. A mattress production transfer device according to claim 1, characterized in that: The left end of the push rod (5) is rotatably connected to a clamping shaft (501), and the clamping shaft (501) is clamped inside the right end of the rotating shaft (3).