Gangue screening and conveying integrated belt conveyor

By designing an integrated belt conveyor for gangue screening and transportation, and utilizing the design of a shared belt and guide roller, the problems of high installation cost, low flexibility and uneven material distribution of traditional belt conveyors have been solved, and low-cost and efficient screening of gangue has been achieved. Distributed and continuous supply.

CN222373875UActive Publication Date: 2025-01-21XINWEN MINING GROUP
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Patent Information

Application Number
CN202420522686.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-01-21
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

Due to independent operation of traditional filling system gangue screening and transportation belt conveyors, the installation cost is high, the flexibility is low, the operating speed is inconsistent, and the material distribution is uneven, which affects the service life and work efficiency.

Method used

Design an integrated belt conveyor for gangue screening and transportation. The unloading drum and the tail drum share the same belt, and a guide drum is set in the middle to achieve the correct conveying direction of the belt. Only one set of driving equipment is needed to seal the gap to prevent Material falls.

Benefits of technology

It achieves low-cost, high-efficiency coarse and fine shunting and continuous supply of gangue, reduces installation costs, improves work efficiency, ensures continuous and even transportation of materials, and avoids material falling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a gangue screening and transporting integrated belt conveyor, which relates to the technical field of gangue screening equipment of a filling system, and adopts the scheme that the gangue screening and transporting integrated belt conveyor comprises an unloading roller and a tail roller, the unloading roller is higher than the tail roller, and the tail roller is positioned in front of the conveying direction of the unloading roller; a guide roller is arranged between the unloading roller and the machine tail roller, the unloading roller and the machine tail roller share the same belt, and the belt bypasses the guide roller. The utility model has the benefits that the problems of high installation and operation cost, low flexibility, uneven operation speed and uneven material distribution are solved, so that coarse and fine distribution and continuous supply of gangue are efficiently realized at low cost, and the filling efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gangue screening equipment of a filling system, in particular to a gangue screening and transportation integrated belt conveyor. Background Art

[0002] The traditional filling system gangue screening and conveying belt conveyor consists of two belt conveyors, one responsible for unloading the gangue raw materials and the other for transporting the screened gangue, and the two parts operate independently. When filling the mine, the gangue and other materials are first transported to the screener through the unloading drum for screening. The screened granular materials fall onto the belt conveyor with the tail drum, and then the materials are separated. Figure 2 As shown, the belt conveyor responsible for unloading the gangue raw materials and the belt conveyor for transporting the screened gangue are arranged up and down with a height difference, with a gap between them, no connection relationship, and they operate independently.

[0003] In the installation of traditional conveyor belt conveyors, two sets of independent drive equipment are required to drive the unloading drum and the tail drum respectively. The high operating cost of the internal drive mechanism and the need for regular maintenance and servicing make its production cost relatively high. Since the unloading drum and the tail drum operate independently, their operating speeds need to be adjusted manually to keep consistent, which is not very flexible. If the speed of the tail drum is too low, the screened materials will accumulate and the material distribution will be uneven, resulting in excessive local load on the belt conveyor, which will affect the service life of the belt conveyor. If the speed of the tail drum is too fast, the space of the tail drum cannot be fully utilized, resulting in low working efficiency. Since there is a gap between them, the gangue is easy to fall from the gap during screening. Utility Model Content

[0004] The purpose of the utility model is to propose and design an integrated belt conveyor for gangue screening and transportation, in view of the high installation cost, low flexibility, uneven operating speed and material distribution problems existing in the traditional filling system gangue screening and transportation belt conveyor which is driven by two sets of independent driving devices to drive the unloading roller and the tail roller respectively, so as to realize the coarse and fine separation of gangue and the continuous supply of gangue at low cost and high efficiency.

[0005] The technical solution adopted by the utility model to solve the above technical problems is: a gangue screening and transporting integrated belt conveyor, including an unloading drum and a tail drum, the unloading drum is higher than the tail drum, the tail drum is located in front of the unloading drum in the conveying direction, a guide drum is arranged between the unloading drum and the tail drum, the unloading drum and the tail drum share the same belt, and the belt bypasses the guide drum. The unloading drum and the tail drum share the same belt, and the guide drum guides the belt, so that the belt between the unloading drum and the tail drum is smoothly transported in the correct conveying direction, and only one set of driving equipment is needed to drive the operation of the gangue screening and transporting belt conveyor, thereby saving its installation cost. At the same time, compared with the traditional gangue screening and transporting belt conveyor, since the improved belt conveyor realizes the integration of screening and transport, the transport speed of the unloading drum and the tail drum is consistent, which ensures the continuous and uniform screening and transport of materials and improves its work efficiency. In addition, the belt blocks the gap between the unloading drum and the tail drum, blocks the gangue falling from the unloading drum, and does not fall out of the gap.

[0006] Further, the guide roller comprises a lower guide roller, and the belt between the lower guide roller and the tail roller is horizontal, so as to ensure the horizontal conveyance of this section, that is, the horizontal conveyance of the gangue dropped from the unloading roller.

[0007] Furthermore, the lower guide roller is higher than the tail roller, and the belt passes around the lower guide roller from the rear and is connected to the tail roller, so as to achieve guidance, so that the belt between the lower guide roller and the tail roller is horizontal, and the lower guide roller can tighten the belt, so that the belt runs more stably.

[0008] Furthermore, the guide roller also includes an upper guide roller, which is higher than the lower guide roller, and lower than the unloading roller, and both the upper guide roller and the lower guide roller are located behind the unloading roller. By arranging the upper guide roller and the lower guide roller backward, the belt between the unloading roller and the tail roller is tightened, which has a better guiding and tightening effect, and is more conducive to ensuring a more stable operation of the belt.

[0009] Furthermore, the upper guide roller is located directly above the lower guide roller, the belt bypasses the unloading roller from the front and bypasses the upper guide roller and the lower guide roller from the rear to be connected to the tail roller, and the belt bypasses the tail roller from the front.

[0010] Furthermore, the belt between the unloading roller and the upper guide roller is arranged horizontally, the belt between the upper guide roller and the lower guide roller is arranged vertically, and the belt between the lower guide roller and the tail roller is arranged horizontally. A better layout ensures that the belt is tightened and the gangue is transported horizontally.

[0011] Furthermore, the upper guide roller and the lower guide roller are of the same size and are both unpowered rollers. There is no need to install a power device specifically for the guide roller, and the guide roller only provides guidance, saving installation costs. The upper guide roller and the lower guide roller are of the same size, which is convenient for finding a point for installation in the same vertical direction, and the same model is used when replacing, which is convenient for replacement.

[0012] Furthermore, a grading screen is arranged between the unloading drum and the tail drum. The grading screen is located below the unloading drum and above the tail drum. The grading screen can screen the gangue falling from the unloading drum. When the gangue on the unloading drum belt is screened by the grading screen, the fine gangue with small particles falls to the tail drum to realize material separation.

[0013] Further, the grading screen is located in front of the upper guide roller and the lower guide roller. The belt between the unloading roller and the tail roller is located behind the grading screen to block it.

[0014] It can be seen from the above technical solutions that the utility model has the following advantages:

[0015] This solution provides an integrated belt conveyor for gangue screening and transportation, which solves the problems of high installation and operation costs, low flexibility, uneven operating speeds and uneven material distribution, thereby realizing coarse and fine separation and continuous supply of gangue at low cost and high efficiency, and improving filling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the utility model, the drawings required for use in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a structural schematic diagram of a specific implementation method of the utility model.

[0018] Figure 2 It is a reference diagram of the prior art in the background technology.

[0019] In the figure, 1, unloading roller, 2, tail roller, 3, grading screen, 4, upper guide roller, 5, lower guide roller. DETAILED DESCRIPTION

[0020] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical scheme in the utility model will be clearly and completely described below in conjunction with the drawings in the specific embodiments. Obviously, the embodiments described below are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this patent. In addition, the technical features involved in the different embodiments of the utility model described below can be combined with each other as long as they do not conflict with each other.

[0021] like Figure 1 As shown, this specific embodiment provides an integrated belt conveyor for gangue screening and transportation, including an unloading drum 1 and a tail drum 2, the unloading drum 1 is higher than the tail drum 2, the tail drum 2 is located in front of the unloading drum 1 in the conveying direction, a guide drum is arranged between the unloading drum 1 and the tail drum 2, the unloading drum 1 and the tail drum 2 share the same belt, and the belt bypasses the guide drum.

[0022] Wherein, the guide roller comprises an upper guide roller 4 and a lower guide roller 5, the lower guide roller 5 is higher than the tail roller 2, the upper guide roller 4 is higher than the lower guide roller 5, the upper guide roller 4 is lower than the unloading roller 1, the upper guide roller 4 and the lower guide roller 5 are both located behind the unloading roller 1, the upper guide roller 4 is located directly above the lower guide roller 5, the belt bypasses the unloading roller 1 from the front and bypasses the upper guide roller 4 and the lower guide roller 5 from the rear and is connected to the tail roller 2, the belt bypasses the tail roller 2 from the front, the belt between the unloading roller 1 and the upper guide roller 4 is arranged horizontally, the belt between the upper guide roller 4 and the lower guide roller 5 is arranged vertically, and the belt between the lower guide roller 5 and the tail roller 2 is arranged horizontally. By arranging the upper guide roller 4 and the lower guide roller 5 in the above manner, the belt between the unloading roller 1 and the tail roller 2 is tightened, which has a better guiding and tightening effect, and is more conducive to ensuring a more stable operation of the belt. More specifically, the upper guide roller 4 and the lower guide roller 5 are of the same size and are both unpowered rollers, so there is no need to install a power device specifically for the guide roller, and the guide roller only provides guidance, saving installation costs. The upper guide roller 4 and the lower guide roller 5 are of the same size, so it is convenient to find a point for installation in the same vertical direction. When replacing, they are of the same model, which is conducive to replacement.

[0023] In addition, in this specific embodiment, a grading screen 3 is provided between the unloading drum 1 and the tail drum 2. The grading screen 3 is located below the unloading drum 1 and above the tail drum 2. The grading screen 3 can screen the gangue falling from the unloading drum 1. When the gangue on the belt of the unloading drum 1 is screened by the grading screen 3, the fine gangue with small particles falls to the tail drum 2 to achieve material separation. The grading screen 3 is also located in front of the guide drum, so that the belt between the unloading drum 1 and the tail drum 2 is located behind the grading screen 3 for blocking.

[0024] The setting principle is as follows: the unloading drum 1 and the tail drum 2 share the same belt, and the guide drum guides the belt, so that the belt between the unloading drum 1 and the tail drum 2 can be smoothly transported in the correct conveying direction. Only one set of driving equipment is needed to drive the operation of the gangue screening and transportation belt conveyor, thereby saving its installation cost. At the same time, compared with the traditional gangue screening and transportation belt conveyor, the improved belt conveyor realizes the integration of screening and transportation, which makes the transportation speed of the unloading drum 1 and the tail drum 2 consistent, ensuring the continuous and uniform screening and transportation of materials, and improving its work efficiency. In addition, the belt blocks the gap between the unloading drum 1 and the tail drum 2, and blocks the gangue falling from the unloading drum 1, so that it will not fall out of the gap.

[0025] The terms "upper", "lower", "outer side", "inner side" and the like (if any) in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish the relative relationship in position without giving qualitative description. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the utility model described here can be implemented in an order other than those illustrated or described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions.

[0026] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components, it can be a wireless connection, or it can be a wired connection. For ordinary workers in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0027] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A gangue screening and transporting integrated belt conveyor, comprising an unloading drum and a tail drum, wherein the unloading drum is higher than the tail drum, and the tail drum is located in front of the unloading drum in the conveying direction, characterized in that: A guide roller is arranged between the unloading roller and the tail roller, and the unloading roller and the tail roller share the same belt, and the belt bypasses the guide roller; the guide roller comprises a lower guide roller, and the belt between the lower guide roller and the tail roller is horizontal, and the lower guide roller is higher than the tail roller, and the belt bypasses the lower guide roller from the rear and is connected to the tail roller, and the guide roller also comprises an upper guide roller, and the upper guide roller is higher than the lower guide roller, and the upper guide roller is lower than the unloading roller, and the upper guide roller and the lower guide roller are both located behind the unloading roller, and the upper guide roller is located directly above the lower guide roller, and the belt bypasses the unloading roller from the front and bypasses the upper guide roller and the lower guide roller from the rear and is connected to the tail roller, and the belt bypasses the tail roller from the front, and the belt between the unloading roller and the lower guide roller is arranged horizontally, and the belt between the upper guide roller and the lower guide roller is arranged vertically, and the upper guide roller and the lower guide roller are the same in size and are both unpowered rollers.

2. The integrated belt conveyor for gangue screening and transportation according to claim 1, characterized in that: A grading screen is arranged between the unloading drum and the tail drum. The grading screen is located below the unloading drum, and the grading screen is located above the tail drum.

3. The integrated belt conveyor for gangue screening and transportation according to claim 2, characterized in that: The grading screen is located in front of the upper guide roller and the lower guide roller.