High-temperature gas-liquid flow dyeing machine

By designing a high-temperature gas-liquid flow dyeing machine, using cloth lifting, heat exchangers, liquid level gauges, scrapers, transmission parts and other components, the problem of uneven dyeing caused by the simple structure of the existing dyeing machine is solved, and a more efficient dyeing process is achieved. Uniform and efficient dyeing results.

CN222374964UActive Publication Date: 2025-01-21WUXI PUSHSEN MACHINERY CO LTD
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Patent Information

Application Number
CN202420922094.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-21
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing dyeing machine has a simple structural design and lacks sufficient dyeing processing steps, which leads to poor dyeing effect and uneven dyeing, which can easily lead to waste of fabric.

Method used

A high-temperature gas-liquid flow dyeing machine is designed, including cloth lifting parts, heat exchanger parts, magnetic flap level gauges, scraper parts, left and right transmission parts and cloth pressing transmission parts. Through the combined use of these parts, Uniform unfolding of fabric, removal of impurities, temperature control, liquid level monitoring and continuous delivery of fabric ensure uniformity and continuity of the dyeing process.

Benefits of technology

Through the design of this high-temperature gas-liquid flow dyeing machine, the uniform treatment of fabrics during the dyeing process is achieved, the uniformity and quality of the dyeing effect is improved, the waste of fabrics is reduced, and the stability and consistency of the dyeing process are ensured.

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Abstract

The utility model provides a high-temperature gas-liquid flow dyeing machine, which relates to the technical field of high-temperature gas-liquid dyeing machines, and comprises a tank body part, a cloth lifting part is arranged at the top of the tank body part, a pipeline part is connected to the top of the tank body part, one end of the pipeline part is connected with a heat exchanger part, and the other end of the pipeline part is connected with a water pump part. A magnetic turning plate liquid level meter is arranged on the side face of the tank body part, a dehairing device part is arranged on the side face of the tank body part, a cloth swinging transmission part is connected to the side face of the dehairing device part, and the cloth swinging transmission part is arranged on the side of the tank body part. The cloth lifting component is arranged at the top of the groove body component, cloth can be conveniently unfolded through the cloth lifting component, wrinkles of the cloth are avoided, it is guaranteed that the cloth is evenly dyed in the dyeing machine, and therefore the even dyeing effect is achieved, the hair scraping device component effectively removes impurities such as miscellaneous hair and fibers on the surface of the cloth, and the quality of the cloth is improved. The surface of the cloth is cleaner and tidier, so that the dyeing quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-temperature gas-liquid dyeing machines, in particular to a high-temperature gas-liquid flow dyeing machine. Background Art

[0002] In the process of printing and dyeing, high temperature dyeing machine is a commonly used production equipment. High temperature dyeing machine is used for dyeing, bleaching, scouring and washing of wool sweaters, acrylic and cotton sweaters, etc. It can also be used for bleaching and dyeing of finished products such as gloves, socks and towels. It is a bleaching and dyeing equipment with a wide range of applications. Gas-liquid dyeing machine has the advantages of short process time and few dyeing creases, so it is widely used in the field of fabric dyeing.

[0003] The existing dyeing machine has a simple structural design and lacks sufficient dyeing processing steps during the dyeing process, which leads to poor dyeing effect and uneven dyeing, which easily causes the problem of fabric waste. Utility Model Content

[0004] The purpose of the utility model is to solve the problems in the prior art that the existing dyeing machines have simple structural designs and lack sufficient dyeing processing steps during the dyeing process, which leads to poor dyeing effects, uneven dyeing, and easy waste of fabrics, and to propose a high-temperature gas-liquid flow dyeing machine.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-temperature gas-liquid flow dyeing machine, comprising a trough body part, a cloth lifting part is arranged on the top of the trough body part, a pipeline part is connected to the top of the trough body part, one end of the pipeline part is connected to a heat exchanger part, a magnetic flap level gauge is arranged on the side of the trough body part, a stripper part is arranged on the side of the trough body part, a cloth swing transmission part is connected to the side of the stripper part, the cloth swing transmission part is arranged on the side of the trough body part, one end of the trough body part is connected to a washing cylinder transmission part, and one end of the trough body part is connected to a cloth pressing transmission part.

[0006] Preferably, a pressure gauge seat is provided on the side of the trough body part.

[0007] Preferably, a safety valve is provided on the top of the tank body part.

[0008] Preferably, a nameplate seat is provided on the outer side of the trough body component.

[0009] Preferably, a support component is provided at the bottom of the trough body component, and a cylinder bottom pipe component is connected to the side of the magnetic flap level gauge, and the cylinder bottom pipe component is arranged below the trough body component.

[0010] Preferably, a main pump component is connected to the bottom of the heat exchanger component.

[0011] Compared with the prior art, the advantages and positive effects of the utility model are:

[0012] 1. In the utility model, the cloth lifting component is arranged on the top of the trough component, which facilitates the unfolding of the cloth and avoids wrinkles on the cloth, which is beneficial to ensure that the cloth is evenly dyed in the dyeing machine, thereby obtaining a uniform dyeing effect. The scraper component effectively removes impurities such as hair and fiber on the surface of the cloth, making the surface of the cloth cleaner and tidier, which is beneficial to improving the dyeing quality. The cloth-moving transmission component works, which is beneficial to transferring the cloth from one end entering the dyeing machine to the other end, ensuring the continuity of the dyeing process, and at the same time making the cloth evenly distributed in the dyeing machine, avoiding cloth accumulation and overlapping, and improving the uniformity of dyeing. The cloth-pressing transmission component is beneficial to flattening the cloth, making the cloth fully contact with the dye solution, and improving the uniformity of the dyeing effect.

[0013] 2. In the utility model, the interior of the tank body is heated by the heat exchanger component, which is beneficial to maintain the temperature required for the dyeing process, thereby helping to improve the dyeing effect and quality. The magnetic flap level gauge facilitates real-time monitoring of the height of the liquid level in the dyeing machine, and facilitates the operator to understand the condition of the liquid in the dyeing machine in time. At the same time, it is beneficial to control the liquid level in the dyeing machine, ensuring the stability and consistency of the dyeing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic diagram of the front view structure of a high-temperature gas-liquid flow dyeing machine is provided for the utility model;

[0015] Figure 2 A side view structural diagram of a high-temperature gas-liquid flow dyeing machine is proposed for the utility model;

[0016] Figure 3 The utility model provides a schematic diagram of the top view of a high-temperature gas-liquid flow dyeing machine.

[0017] Legend: 1. Cloth lifting parts; 2. Tank parts; 3. Pressure gauge seat; 4. Heat exchanger parts; 5. Pipe parts; 6. Safety valve; 7. Nameplate seat; 8. Support parts; 9. Main pump parts; 10. Magnetic flap level gauge; 11. Cylinder bottom pipe parts; 12. Scraper parts; 13. Cloth swing transmission parts; 14. Cylinder washing transmission parts; 15. Cloth pressing transmission parts. DETAILED DESCRIPTION

[0018] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0019] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0020] Example 1

[0021] like Figure 1-Figure 3 As shown, the utility model provides a technical solution: a high-temperature gas-liquid flow dyeing machine, comprising a tank body part 2, a cloth lifting part 1 is arranged on the top of the tank body part 2, a pipeline part 5 is connected to the top of the tank body part 2, one end of the pipeline part 5 is connected to the heat exchanger part 4, a magnetic flap level gauge 10 is arranged on the side of the tank body part 2, a stripper part 12 is arranged on the side of the tank body part 2, a cloth swing transmission part 13 is connected to the side of the stripper part 12, the cloth swing transmission part 13 is arranged on the side of the tank body part 2, one end of the tank body part 2 is connected to the washing cylinder transmission part 14, and one end of the tank body part 2 is connected to the cloth pressing transmission part 15.

[0022] In this embodiment, the cloth lifting component 1 is arranged on the top of the tank component 2, which facilitates the unfolding of the cloth and avoids wrinkles on the cloth, which is conducive to ensuring that the cloth is evenly dyed in the dyeing machine, thereby obtaining a uniform dyeing effect. The heat exchanger component 4 is conducive to heating the interior of the tank component 2, which is conducive to maintaining the temperature required for the dyeing process, thereby helping to improve the dyeing effect and quality. The magnetic flap level gauge 10 facilitates real-time monitoring of the height of the liquid level in the dyeing machine, which facilitates the operator to timely understand the situation of the liquid in the dyeing machine, and is also conducive to the dyeing machine. The internal liquid level is controlled to ensure the stability and consistency of the dyeing process. The scraper component 12 effectively removes impurities such as hair and fibers on the surface of the cloth, making the surface of the cloth cleaner and tidier, which is beneficial to improving the dyeing quality. The cloth-moving transmission component 13 works to transfer the cloth from one end entering the dyeing machine to the other end, ensuring the continuity of the dyeing process and making the cloth evenly distributed in the dyeing machine to avoid cloth accumulation and overlap, thereby improving the uniformity of dyeing. The cloth-pressing transmission component 15 is beneficial to flattening the cloth, making the cloth fully contact with the dye solution, and improving the uniformity of the dyeing effect.

[0023] Example 2

[0024] like Figure 1-Figure 3 As shown, a pressure gauge seat 3 is provided on the side of the tank body part 2, a safety valve 6 is provided on the top of the tank body part 2, a nameplate seat 7 is provided on the outside of the tank body part 2, a support part 8 is provided at the bottom of the tank body part 2, a cylinder bottom pipe part 11 is connected to the side of the magnetic flap level gauge 10, and the cylinder bottom pipe part 11 is arranged below the tank body part 2, and a main pump part 9 is connected to the bottom of the heat exchanger part 4.

[0025] In this embodiment, the pressure gauge seat 3 is used to fix and support the pressure gauge, providing a stable installation position for the pressure gauge seat, fixing the pressure gauge on the dyeing machine to prevent it from loosening or moving, and facilitating the operator to monitor the pressure changes in real time. When the internal pressure of the dyeing machine exceeds the set value, the pressure is automatically released through the safety valve 6, effectively preventing equipment damage or danger. The nameplate seat 7 is used to fix the nameplate, which is convenient for the operator to quickly obtain the basic information of the dyeing machine, thereby facilitating timely operation and maintenance. The support component 8 effectively provides stable support for the tank component 2, ensuring the stability of the tank component 2. The main pump component 9 is conducive to providing the dyeing machine with power for dye liquid circulation and transportation, so that the dye liquid is fully mixed and evenly distributed in the dyeing machine, thereby improving the dyeing effect.

[0026] The working principle of this embodiment is as follows: when in use, first the cloth lifting component 1 facilitates the unfolding of the cloth and avoids wrinkles on the cloth, then the scraper component 12 effectively removes impurities such as hair and fiber on the surface of the cloth, making the surface of the cloth cleaner and tidier, then the cloth pressing transmission component 15 is conducive to flattening the cloth, and at the same time the heat exchanger component 4 is conducive to heating the interior of the tank component 2, which is conducive to maintaining the temperature required for the dyeing process, the main pump component 9 is conducive to providing the dyeing machine with power for the circulation and transportation of the dye liquid, so that the dye liquid is fully mixed and evenly distributed in the dyeing machine, and then the swing transmission component 13 works, which is conducive to transferring the cloth from one end entering the dyeing machine to the other end, ensuring the continuity of the dyeing process, and the magnetic flap level gauge 10 is convenient for real-time monitoring of the height of the liquid level in the dyeing machine. When the internal pressure of the dyeing machine exceeds the set value, the pressure is automatically released through the safety valve 6, effectively preventing equipment damage or danger.

[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A high-temperature gas-liquid flow dyeing machine, comprising a tank body component (2), characterized in that: A cloth lifting component (1) is arranged on the top of the trough component (2), a pipeline component (5) is connected to the top of the trough component (2), one end of the pipeline component (5) is connected to a heat exchanger component (4), a magnetic flap level gauge (10) is arranged on the side of the trough component (2), a hair scraper component (12) is arranged on the side of the trough component (2), a cloth swing transmission component (13) is connected to the side of the hair scraper component (12), the cloth swing transmission component (13) is arranged on the side of the trough component (2), one end of the trough component (2) is connected to a washing cylinder transmission component (14), and one end of the trough component (2) is connected to a cloth pressing transmission component (15).

2. The high temperature gas-liquid flow dyeing machine according to claim 1, characterized in that: A pressure gauge seat (3) is provided on the side of the tank body part (2).

3. The high temperature gas-liquid flow dyeing machine according to claim 1, characterized in that: A safety valve (6) is provided on the top of the tank body part (2).

4. The high temperature gas-liquid flow dyeing machine according to claim 1, characterized in that: A nameplate seat (7) is arranged on the outer side of the tank body component (2).

5. The high temperature gas-liquid flow dyeing machine according to claim 1, characterized in that: A support component (8) is provided at the bottom of the tank body component (2), and a cylinder bottom pipe component (11) is connected to the side of the magnetic flap level gauge (10), and the cylinder bottom pipe component (11) is provided below the tank body component (2).

6. The high temperature gas-liquid flow dyeing machine according to claim 1, characterized in that: The bottom of the heat exchanger component (4) is connected to a main pump component (9).