Pile foundation all-steel cylinder retaining wall accurate mounting and positioning device

By designing a positioning device including a dial guard, a magnetic connecting plate and a leveling laser transmitter, the problem of manual calibration required for the installation of an all-steel guard in the traditional method has been solved, and the precise installation and positioning of the all-steel guard wall has been achieved. Improved construction safety and efficiency.

CN222375417UInactive Publication Date: 2025-01-21BEIJING URBAN & RURAL CONSTR GRP CO LTD
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Patent Information

Application Number
CN202421174931.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the construction of drilling piles at subway stations, traditional methods require technicians to manually calibrate the installation of all-steel guards, resulting in technicians needing to observe and judge the horizontal, horizontal and longitudinal inclination of the guards in multiple positions, and during the mechanical pressing process There are personal safety hazards.

Method used

A precise installation and positioning device for the pile foundation all-steel cylinder guard wall is designed, including a dial guard cylinder, a magnetic connecting plate and a leveling laser transmitter. The magnetic connecting plate is attached to the side wall of the steel casing. The vertical distance between the laser transmitter and the scale on the bottom of the casing is fixed. Laser ranging calculation is used to obtain the horizontal, longitudinal and transverse inclination angles of the protective wall, and wireless transmission of data is implemented to guide the installation.

Benefits of technology

It achieves the precise installation and positioning of the all-steel cylinder retaining wall, reduces the operational risks of technicians, avoids the need for manual calibration, and improves the safety and efficiency of construction.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222375417U_ABST
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Abstract

The utility model relates to the technical field of pile casing installation, and provides a pile foundation all-steel cylinder retaining wall accurate installation positioning device which comprises a dial pile casing, a magnetic connecting plate and a leveling laser transmitter, a pile casing top face is arranged above the dial pile casing, the leveling laser transmitter is installed in the center of the pile casing top face, the leveling laser transmitter is provided with a connecting cover, and the magnetic connecting plate is connected with the connecting cover. A floating disc is arranged in the connecting cover in a floating mode through liquid, a laser transmitter is installed on the lower side of the floating disc, the dial protection cylinder is attracted to the side wall of the steel protection cylinder through a magnetic connecting plate, the inclination angle of the all-steel-cylinder protection wall can be accurately judged, and technicians do not need to conduct all-steel-cylinder protection wall installation command in a close range.
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Description

Technical Field

[0001] The utility model relates to the technical field of casing installation, in particular to a precise installation and positioning device for pile foundation full steel casing wall. Background Art

[0002] With the rapid development of urban subway projects, the rapid support method of bored cast-in-place piles plus water-stop curtains is often used in the construction of subway station retaining structures. The bored cast-in-place piles are drilled by a drill bit, and the drilling slag is carried out by mud circulation to form a hole. Then a full steel casing is installed to protect the excavated hole and prevent collapse. Then a steel cage is installed and concrete is poured to form a pile foundation. The steel casing is a circular barrel with empty ends made of iron sheets according to the size of the pile hole.

[0003] The steel casing is installed by mechanical pressing. Since the bored piles in subway stations are mostly tens of meters deep, during the installation of the all-steel casing, the traditional method requires technicians to stand in front of the all-steel casing and manually direct the vertical driving of the all-steel casing to prevent the all-steel casing from tilting during the mechanical pressing process, which would affect the quality of pile foundation formation. During this process, technicians need to observe and calibrate at multiple positions to determine the horizontal and vertical inclination of the all-steel casing, which requires a high level of construction experience and technical level from the technicians. In addition, the mechanical swing arm and strong vibration during the mechanical pressing process pose a threat to the personal safety of the technicians. Utility Model Content

[0004] The utility model aims to provide a pile foundation full steel tube wall protection accurate installation positioning device, which can solve the technical problem that the existing steel tube protection needs manual calibration.

[0005] To achieve the above-mentioned purpose, the utility model proposes a precise installation and positioning device for a pile foundation all-steel cylinder wall protection, comprising a dial cylinder, a magnetic connecting plate and a leveling laser emitter, wherein a cylinder top surface is arranged above the dial cylinder, a leveling laser emitter is installed at the center of the cylinder top surface, a connecting cover is arranged for the leveling laser emitter, a floating plate is arranged in the connecting cover through liquid floating, a laser emitter is installed on the lower side of the floating plate, and the dial cylinder is adsorbed on the side wall of the steel cylinder through the magnetic connecting plate.

[0006] It is further configured that the scale disk guard is cylindrical, a guard bottom surface scale disk is arranged at the bottom of the scale disk guard, and an x-axis marking line and a y-axis marking line are arranged perpendicularly to each other on the guard bottom surface scale disk.

[0007] It is further configured that the scale plate on the bottom surface of the protective tube is made of transparent photosensitive material.

[0008] It is further configured that the connection cover is a spherical shell, and the connection cover is made of a transparent photosensitive material.

[0009] It is further configured that the floating plate is arranged at a horizontal middle position of the connecting cover.

[0010] It is further configured that the laser emitter is vertically installed on the lower side of the floating plate, the laser emitter and the floating plate are fixedly installed, and the laser emitter and the floating plate float synchronously.

[0011] It is further configured that the magnetic connecting plate is an arc-shaped plate, and the diameter of the inner wall of the magnetic connecting plate is the same as the diameter of the outer wall of the steel casing.

[0012] It is further configured that the magnetic connecting plate is a strong electromagnetic induction plate. The magnetic connecting plate is a strong electromagnetic induction plate. After power is turned on, the side surface of the magnetic connecting plate has a strong magnetic field, and the magnetism of the magnetic connecting plate disappears after power is turned off.

[0013] It is further configured that the axis of the laser emitter is parallel to the axis of the steel casing.

[0014] It is further configured that the laser transmitter is connected to a Bluetooth transmitter, and the laser transmitter transmits the detection distance to a display of the commanding technician via the Bluetooth transmitter.

[0015] Beneficial effects of one or more of the above technical solutions:

[0016] The positioning device of the utility model is adsorbed on the side wall of the steel casing through a magnetic connecting plate. When the steel casing is tilted, the casing bottom dial of the positioning device is tilted synchronously, and the laser transmitter arranged above the casing bottom dial is floated in the level bubbler, so that the laser emission direction of the laser transmitter is always perpendicular to the ground, the laser transmitter measures the distance from the casing bottom dial, and the vertical distance between the laser transmitter and the casing bottom dial is fixed. Through the right triangle conversion relationship, the horizontal longitudinal inclination angle α and the lateral inclination angle β of the whole steel cylinder protective wall can be calculated, and it can be accurately judged whether the whole steel cylinder protective wall is tilted forward or backward, left or right during the installation process. The obtained data can be displayed in a wireless transmission mode, directly guiding the operator to accurately install the whole steel cylinder protective wall, without the need for other technical personnel to conduct the installation command of the whole steel cylinder protective wall at close range, and there is no hidden danger to the personal safety of technical personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings in the specification, which constitute a part of the present application, are used to provide a further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute a limitation on the present application.

[0018] Figure 1 This is a schematic diagram of the utility model and the steel casing installation structure.

[0019] Figure 2 It is a structural schematic diagram of the utility model.

[0020] Figure 3 It is a schematic diagram of the structure of the leveling laser transmitter.

[0021] Figure 4 It is a schematic diagram of the structure of the dial casing.

[0022] In the figure, 1 steel casing; 2 positioning device; 2-1 magnetic connecting plate; 2-2 leveling laser transmitter; 2-3 dial casing; 3-1 connecting cover; 3-2 level bubble device; 3-3 laser transmitter; 4-1 top surface of casing; 4-2 x-axis marking line; 4-3 y-axis marking line; 4-4 dial on bottom surface of casing. DETAILED DESCRIPTION

[0023] The specific implementation of this embodiment is described below in conjunction with the accompanying drawings.

[0024] Refer to Figures 1 and 2 Figure 2 A precise installation and positioning device for a pile foundation all-steel cylinder wall protection comprises a positioning device 2 consisting of a dial casing 2-3, a magnetic connecting plate 2-1 and a leveling laser emitter 2-2. A casing top surface 4-1 is arranged above the dial casing 2-3, a leveling laser emitter 2-2 is installed at the center of the casing top surface 4-1, a connecting cover 3-1 is arranged on the leveling laser emitter 2-2, the connecting cover 3-1 is fixed on the casing top surface 4-1, a floating plate 3-2 is arranged in the connecting cover 3-1 through liquid floating, a laser emitter 3-3 is installed on the lower side of the floating plate 3-2, and the dial casing 2-3 is adsorbed on the side wall of the steel casing 1 through the magnetic connecting plate 2-1.

[0025] 4, the scale sleeve 2-3 is cylindrical, and a sleeve bottom scale sleeve 4-4 is arranged at the bottom of the scale sleeve 2-3, and an x-axis marking line 4-2 and a y-axis marking line 4-3 are arranged perpendicularly to each other on the sleeve bottom scale sleeve 4-4.

[0026] The scale plate 4-4 on the bottom of the casing is made of transparent photosensitive material, and the connecting cover 3-1 is a spherical shell. The connecting cover 3-1 is made of transparent photosensitive material to ensure that the laser can be emitted from the scale plate 4-4 on the bottom of the casing and the connecting cover 3-1.

[0027] Referring to Figure Attachment 3, the floating plate 3-2 is set at the horizontal middle position of the connecting cover 3-1, the laser transmitter 3-3 is vertically installed on the lower side of the floating plate 3-2, and the level bubble 3-2 is placed at the horizontal middle position of the connecting cover 3-2, which has an automatic horizontal leveling function, and the laser transmitter 3-3 is connected below it. The laser transmitter 3-3 can emit lasers and use the laser phase ranging principle to realize the laser ranging function with an accuracy of millimeters. When in use, the laser transmitter 3-3 can measure the distance from the top of the outer wall of the full steel cylinder protective wall 1 to the ground. Since the length l of the full steel cylinder protective wall 1 is known, the installation depth of the full steel cylinder protective wall 1 is ld.

[0028] The magnetic connecting plate 2-1 is an arc-shaped plate, and the inner wall of the magnetic connecting plate 2-1 is directly lowered to the same diameter as the outer wall of the steel casing 1. The magnetic connecting plate 2-1 is a strong electromagnetic induction plate. After power is turned on, the side has a strong magnetic field, so that the joint and the full steel casing 1 are closely adsorbed, and the device is suspended on the top of the outer wall of the full steel casing 1. After power is turned off, the magnetism disappears, and the device is recovered.

[0029] When the steel casing 1 is perpendicular to the ground, the axis of the laser emitter 3-3 is parallel to the axis of the steel casing 1, and the leveling laser emitter 2-2 can ensure that the laser emitter 3-3 is in a horizontal leveling state through the automatic leveling function of the level bubble 3-2.

[0030] The laser transmitter 3-3 is connected to the Bluetooth transmitter. The installation depth of the full steel tube wall protection 1, its horizontal longitudinal inclination angle and lateral inclination angle obtained by the device can be transmitted to the operator and the command technician's display via Bluetooth, thereby realizing the visualization and precise guidance of the installation process of the full steel tube wall protection 1.

[0031] Detection principle:

[0032] When the laser emitted by the laser emitter 3-3 passes through the scale plate 4-4 on the bottom surface of the casing, the x and y coordinates of the laser point can be sensed. When the full steel cylinder protective wall 1 is vertical, the laser passes through the origin of the cross coordinate system (x=0, y=0); when the full steel cylinder protective wall 1 is tilted, the laser passes through the quadrant area of ​​the cross coordinate system (x≠0, y≠0). Since the height h from the laser emitter 3-3 to the scale plate 4-4 on the bottom surface of the casing is known, when the full steel cylinder protective wall 1 is tilted, the horizontal longitudinal tilt angle α (tanα=x / h, tanβ=y / h) and the lateral tilt angle β of the full steel cylinder protective wall 1 can be calculated through the right triangle conversion relationship, and it can be accurately judged whether the full steel cylinder protective wall 1 is tilted forward or backward, left or right during installation.

[0033] Although the above describes the specific implementation methods of the utility model in combination with the accompanying drawings, it is not intended to limit the scope of protection of the utility model. Technical personnel in the relevant field should understand that on the basis of the technical solution of the utility model, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the utility model.

Claims

1. A precise installation and positioning device for pile foundation all-steel cylinder wall protection, characterized in that: It includes a scale sleeve, a magnetic connecting plate and a leveling laser emitter. A sleeve top surface is arranged above the scale sleeve, a leveling laser emitter is installed at the center of the sleeve top surface, a connecting cover is arranged for the leveling laser emitter, a floating plate is arranged in the connecting cover through liquid floating, a laser emitter is installed on the lower side of the floating plate, and the scale sleeve is adsorbed on the side wall of the steel sleeve through the magnetic connecting plate.

2. According to claim 1, a pile foundation full steel tube wall protection precise installation and positioning device is characterized in that: The scale disc guard is cylindrical, a guard bottom scale disc is arranged at the bottom of the scale disc guard, and an x-axis marking line and a y-axis marking line are arranged perpendicularly to each other on the guard bottom scale disc.

3. The precise installation and positioning device for pile foundation all-steel cylinder wall protection according to claim 1 is characterized in that: The scale plate on the bottom surface of the casing is made of transparent photosensitive material.

4. The precise installation and positioning device for pile foundation all-steel cylinder wall protection according to claim 1 is characterized in that: The connection cover is a spherical shell and is made of transparent photosensitive material.

5. The precise installation and positioning device for pile foundation all-steel cylinder wall protection according to claim 1 is characterized in that: The floating plate is arranged at a horizontal middle position of the connecting cover.

6. The precise installation and positioning device for pile foundation all-steel cylinder wall protection according to claim 1 is characterized in that: The laser transmitter is vertically installed on the lower side of the floating plate.

7. The precise installation and positioning device for pile foundation all-steel cylinder wall protection according to claim 1 is characterized in that: The magnetic connecting plate is an arc-shaped plate, and the diameter of the inner wall of the magnetic connecting plate is the same as the diameter of the outer wall of the steel casing.

8. The precise installation and positioning device for pile foundation all-steel cylinder wall protection according to claim 1 is characterized in that: The magnetic connecting plate is a strong electromagnetic induction plate.

9. The precise installation and positioning device for pile foundation all-steel cylinder wall protection according to claim 1 is characterized in that: The axis of the laser transmitter is parallel to the axis of the steel casing.

10. The precise installation and positioning device for pile foundation all-steel cylinder wall protection according to claim 1, characterized in that: The laser transmitter is connected to the Bluetooth transmitter.