Piece type tower drum

Through the segmented splicing design, the independent fixed splicing of cylinder segments and platform segments is used to solve the problem of cumbersome installation of segmented tower flange platforms, achieving a convenient installation process and strong support effect.

CN222376625UActive Publication Date: 2025-01-21WINDEY ENERGY TECHNOLOGY GROUP CO LTD
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Patent Information

Application Number
CN202421354933.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-01-21
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

In the prior art, the installation process of the flange platform of the piece-type tower is cumbersome, which affects the installation convenience.

Method used

The segmented tower is designed using segmented splicing. The installation splicing section is formed through independent fixed splicing of the cylinder segments and the platform segments, and the platform beams are fixed on the inner surface of the cylinder segments through supports to realize the platform Gravity sharing of split boards.

Benefits of technology

It improves the installation convenience of the flange platform, simplifies the on-site assembly process, shortens the installation cycle, and improves the support strength.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a piece type tower drum, and relates to the technical field of wind power generation, at least three drum body pieces can be encircled to form a section of drum body, and at least three platform sections can be encircled to form a continuous flange platform for people to walk; each cylinder body fragment is correspondingly provided with at least one platform subsection, and the cylinder body fragments and the correspondingly arranged platform subsections can be independently and fixedly spliced to form a mounting splicing section; the mounting splicing sections can be mutually spliced and fixed to form a tower drum structure; wherein each platform segment comprises a platform sub-beam and a platform sub-plate, and the platform sub-beams are fixed on the inner surfaces of the cylinder segments through supporting pieces; the adjacent platform sub-plates are relatively and fixedly connected and are used for sharing the gravity borne by one platform sub-plate to other platform sub-beams; the flange platform is assembled on site in a segmented splicing mode, the installation convenience of the flange platform is improved, the gravity of one platform split plate can be shared by other platform split beams, and the supporting strength is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind power generation, and further relates to a segmented tower. Background Art

[0002] As society's demand for energy continues to increase, wind energy, as an important clean and renewable energy source, accounts for an increasing proportion of wind power generation. As the capacity of wind turbines continues to increase, ultra-high towers have become a trend. As the supporting structure of the entire wind turbine, the tower is subject to increasing loads. In order to meet the requirements for safe operation of wind turbines, the tower design diameter needs to be increased. The integral large-diameter tower is difficult to transport, while the segmented tower solves the problem of transportation difficulties.

[0003] In order to meet the needs of tower transportation with large diameter, the segmented tower adopts the method of stacking and transporting the tower body by dividing it into three parts longitudinally. The diameter of the entire tower is a tapered structure with a larger diameter at the bottom and a smaller diameter at the top. The larger diameter section at the bottom of the tower needs to be equipped with a flange platform. The operator stands on the flange platform to fix the upper and lower sections to each other. The flange platform is generally installed on-site at the machine site. The flange platform needs to be placed vertically on the tower, and the operation process is relatively cumbersome.

[0004] For technicians in this field, how to improve the installation convenience of the flange platform is a technical problem that needs to be solved at present. Utility Model Content

[0005] The utility model provides a segmented tower, which is assembled by segmented splicing, which is convenient for transportation and installation. The specific scheme is as follows:

[0006] A segmented tower, comprising a cylinder segment and a platform segment, wherein at least three of the cylinder segments can be combined to form a cylinder segment, and at least three of the platform segments can be combined to form a continuous flange platform for people to walk on;

[0007] Each of the cylinder segments is provided with at least one platform segment correspondingly, and the cylinder segments and the corresponding platform segments can be independently fixedly spliced ​​to form an installation splicing segment; each of the installation splicing segments can be spliced ​​and fixed to each other;

[0008] The platform segment includes a platform beam and a platform plate, and the platform beam is fixed to the inner surface of the cylinder segment through a support member;

[0009] The adjacent platform sub-plates are relatively fixedly connected to share the gravity borne by one platform sub-plate to other platform sub-beams.

[0010] Optionally, the support member includes a first support portion and a second support portion, the first support portion is fixedly mounted on the cylinder segment, the second support portion is fixedly mounted on the platform beam, and the first support portion and the second support portion can be fixedly connected by splicing bolts;

[0011] The first supporting portion and the second supporting portion have a surface overlap portion for bearing gravity and bending moment.

[0012] Optionally, the second support portion includes an upper support plate and two reinforcing rib plates, wherein the reinforcing rib plates are perpendicular to the support plate, and the reinforcing rib plates are provided with insertion notches for inserting the platform beams.

[0013] Optionally, the first support portion includes an upper plate, a lower plate, a side plate and a cross plate, wherein the upper plate and the lower plate are respectively vertically fixed to two ends of the side plate to form a U-shaped outer frame; the cross plate includes two vertical intersecting plates, which are respectively fixed to the upper plate, the lower plate and the side plate for strengthening support;

[0014] The inner surface of the cylinder segment is welded with a mounting block, and the side plate is fixed to the mounting block by bolts.

[0015] Optionally, the platform beams include inner side beams, outer side beams and reinforcing beams, the inner side beams and outer side beams are concentric arc I-beams, and the reinforcing beams are straight I-beams, which are radially along the concentric circles and are vertically fixed to the inner side beams and the outer side beams.

[0016] Optionally, the platform sub-beams are fixedly installed with handrail guardrails, and the handrail guardrails installed on two adjacent platform sub-beams can be relatively fixed.

[0017] Optionally, the flange platform formed by the platform segments being able to be enclosed is provided to avoid the gap of the ladder; the handrail guardrail is provided as a guardrail door for people to enter and exit.

[0018] Optionally, the inner surface of each of the cylinder segments is provided with a connecting flange for connecting the upper and lower sections of the cylinder, and adjacent connecting flanges are relatively fixed by connecting straps.

[0019] Optionally, vertical flanges are respectively provided at both ends of each of the cylinder segments, and the vertical flanges are used to connect two adjacent cylinder segments.

[0020] The utility model provides a segmented tower, at least three cylinder segments can be combined to form a cylinder section, at least three platform segments can be combined to form a continuous flange platform for people to walk on; each cylinder segment is correspondingly provided with at least one platform segment, the cylinder segment and the correspondingly provided platform segment can be independently fixed and spliced ​​to form an installation splicing segment; each installation splicing segment can be spliced ​​and fixed to each other to form a tower structure; the platform segment comprises a platform beam and a platform plate, the platform beam is fixed to the inner surface of the cylinder segment through a support member; adjacent platform plates are relatively fixedly connected, and are used to share the gravity borne by one platform plate to other platform beams; the utility model is assembled on site by segmented splicing, which improves the installation convenience of the flange platform, and the gravity of one platform plate can be shared to other platform beams, thereby improving the support strength. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is an axonometric schematic diagram of two installation splicing sections of the segmented tower provided by the utility model being spliced ​​together;

[0023] Figure 2 A schematic top view of a sliced ​​tower provided by the utility model;

[0024] Figure 3 A longitudinal cross-sectional view of the segmented tower provided by the utility model from a first viewing angle;

[0025] Figure 4 A longitudinal cross-sectional view of the segmented tower provided by the utility model from a second viewing angle;

[0026] Figure 5 A longitudinal cross-sectional view of the segmented tower provided by the utility model from a third viewing angle;

[0027] Figure 6 It is a schematic diagram of two cylinder segments on the same layer being spliced ​​together;

[0028] Figure 7 It is a schematic diagram of two cylinder segments of two adjacent layers being spliced ​​together;

[0029] Figure 8 This is a schematic diagram from above of the platform segments on the same level being connected to each other;

[0030] Fig. 9This is a schematic diagram from the bottom perspective of the platform segments on the same level being connected to each other;

[0031] Fig.10 This is a schematic diagram of the platform beams on the same level being connected to each other;

[0032] Fig.11 A schematic diagram of the beam splitting for one of the platforms;

[0033] Fig.12 is a schematic diagram of a support member from a first viewing angle;

[0034] Fig.13 Schematic diagram of the support member from a second viewing angle.

[0035] The figure includes:

[0036] Cylinder segment 1, mounting block 11, connecting flange 12, connecting strap 13, vertical flange 14, spacer 15;

[0037] Platform segment 2, platform beam 21, inner side beam 211, outer side beam 212, reinforcement beam 213, platform plate 22, handrail guardrail 23, guardrail door 231;

[0038] Support member 3, first support portion 31, upper plate 311, lower plate 312, side plate 313, cross plate 314, second support portion 32, upper support plate 321, reinforcing rib plate 322, inserting notch 323, splicing bolts 33. DETAILED DESCRIPTION

[0039] The core of the utility model is to provide a segmented tower, which is assembled in a segmented splicing manner, and can be conveniently transported and installed.

[0040] In order to enable those skilled in the art to better understand the technical solution of the utility model, the segmented tower of the utility model will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0041] Combination Figure 1 , Figure 2 As shown, the utility model provides a segmented tower, which includes a plurality of cylinder segments 1 and a plurality of platform segments 2, at least three cylinder segments 1 can be combined to form a cylinder, and a cylinder is a complete annular cylindrical structure; Figure 1 As shown therein, a cylinder is formed by three cylinder segments 1, each cylinder segment 1 is a section of arc-shaped surface, and the shape of the entire wind turbine tower is a cylindrical surface or a conical surface. The size of its cross-section will change along the height direction of the tower. The outer surface of the tower is formed by splicing several cylinders, and each cylinder is consistent with the shape of the tower where it is located.

[0042] More than three cylinder segments 1 are arranged around the cylinder, and the length of the cross section of each cylinder segment 1 is smaller than the diameter of the entire cylinder, which is convenient for transfer and transportation. Usually, each cylinder segment 1 is arranged symmetrically, and each cylinder segment 1 has the same structure, which can be easily processed and produced.

[0043] At least three platform segments 2 can be combined to form a continuous flange platform for people to walk on; each layer is provided with more than three platform segments 2, combined with Figure 2 , Figure 8 , Fig. 9 As shown, three platform segments 2 are provided as an example. The platform segments 2 are spliced ​​to form a platform structure with a hollow middle area, which can be used for people to walk, and operators can stand on the platform to perform assembly operations; the hollow area in the middle of the platform can be used for equipment hoisting, and the weight of the platform is reduced; the platform formed by splicing several platform segments 2 is a discontinuous annular structure with a notch, and the notch is used to avoid the ladder set on the inner wall of the cylinder.

[0044] At least one platform segment 2 is arranged corresponding to each cylinder segment 1. Generally, the cylinder segments 1 and the platform segments 2 are arranged one to one, and each platform segment 2 is fixed to one cylinder segment 1; however, the utility model does not exclude the arrangement of one cylinder segment 1 corresponding to two platform segments 2, or the installation of three platform segments 2 corresponding to two spliced ​​cylinder segments 1.

[0045] The cylinder segment 1 and the corresponding platform segment 2 can be independently fixed and spliced ​​to form an installation splicing section. Before assembling to form a tower, the cylinder segment 1 and the corresponding platform segment 2 are first connected and fixed relative to each other, and then the various installation splicing sections are spliced ​​and fixed to each other to finally form a section of the tower structure. Multiple sections of the tower are spliced ​​and fixed one by one, stacked layer by layer, and finally form the entire tower.

[0046] Combination Figure 8 , Fig. 9As shown, the platform segment 2 includes a platform beam 21 and a platform plate 22. The platform beam 21 is a frame structure. The platform plate 22 is installed on the platform beam 21. The platform beam 21 is used to support the platform plate 22. The platform plate 22 is used for people to stand and walk. The platform beam 21 is fixed to the inner surface of the cylinder segment 1 through the support 3, and the platform beam 21 plays the main function of bearing the force. Among the platform plates 22 of the same platform segment 2, the adjacent platform plates 22 are relatively fixedly connected. Since the platform plates 22 are connected to each other as a whole, the gravity borne by one platform plate 22 is shared to other platform beams 21. That is to say, when the operator stands on a certain platform plate 22, the gravity generated by it is not only borne by the platform beam 21 directly below it, but also transmitted to other platform beams 21 through the platform plates 22 that are connected to each other, so as to achieve a better support effect. The platform beams 21 can be relatively fixed or independently set.

[0047] The utility model adopts the segmented splicing method with the advantage of stacking and transportation. The segmented structure can be assembled separately and synchronously on site, shortening the installation period. The installation convenience of the flange platform is improved, and the gravity of one platform segment can be shared by other platform segment beams, improving the support strength. When installing the cylinder segment 1 and the platform segment 2, there is no need to stand them up, eliminating the tooling required for the erection and installation of the tower body, reducing the tooling cost of the entire tower.

[0048] Based on the above scheme, combined with Fig.12 , Fig.13 As shown, the support member 3 of the utility model includes a first support portion 31 and a second support portion 32. The first support portion 31 and the second support portion 32 are two independently arranged structures that can be spliced ​​and fixed to each other. The first support portion 31 is fixedly installed on the cylinder segment 1 to play a supporting role. The second support portion 32 is fixedly installed on the platform segment 21, and the weight of the platform segment 2 is transferred to the first support portion 31 through the second support portion 32. The first support portion 31 and the second support portion 32 can be fixedly connected by splicing bolts 33 to achieve relative connection, and the first support portion 31 supports the second support portion 32 and the platform segment 2 above it. There is a surface overlap between the first support portion 31 and the second support portion 32, and the upper surface of the first support portion 31 contacts the lower surface of the second support portion 32, which is used to withstand gravity and bending moment to achieve a better support effect.

[0049] The second support portion 32 includes an upper support plate 321 and two reinforcing rib plates 322. Fig.12 , Fig.13 As shown, the upper support plate 321 is horizontally arranged, the reinforcing rib plate 322 is vertically arranged, the reinforcing rib plate 322 is perpendicular to the support plate 321, and one upper support plate 321 and two reinforcing rib plates 322 are relatively fixed to form a U-shaped groove.

[0050] An insertion notch 323 is provided on the reinforcing rib plate 322, and the insertion notch 323 is located near the upper support plate 321; the insertion notch 323 is used for the platform beam 21 to be inserted, and the platform beam 21 is made of an I-beam, and the insertion notch 323 matches the thickness of a cross plate of the I-beam, and can be inserted into the insertion notch 323. When inserted into place, the second support portion 32 and the I-beam are relatively fixed by welding.

[0051] The first support portion 31 includes an upper plate 311, a lower plate 312, a side plate 313 and a cross plate 314. Fig.12 , Fig.13 As shown, the upper plate 311 and the lower plate 312 are arranged horizontally, the side plate 313 and the cross plate 314 are arranged vertically, the upper plate 311 and the lower plate 312 are respectively vertically fixed to the two ends of the side plate 313 to form a U-shaped outer frame structure; the cross plate 314 includes two vertically fixed intersecting plates, and the two vertical intersecting plates are respectively fixed to the upper plate 311, the lower plate 312, and the side plate 313 to strengthen the support, forming a stable integrated structure with good supporting performance and bending resistance.

[0052] The inner surface of the cylinder segment 1 is welded with a mounting block 11, and the side plate 313 is fixed to the mounting block 11 by bolts. Fig.13 As shown, the mutual cooperation relationship between the side plate 313 and the mounting block 11 is shown. For the convenience of display, the mounting block 11 and the side plate 313 are placed together. The mounting block 11 is welded and fixed to the inner surface of the cylinder segment 1. A through hole is set in the center of the mounting block 11 for bolt insertion to facilitate alignment and connection.

[0053] Combination Fig.10 , Fig.11 As shown, the platform beam 21 includes an inner beam 211, an outer beam 212 and a reinforcing beam 213, wherein the inner beam 211 and the outer beam 212 are concentric arc I-beams, the radius of the inner beam 211 is smaller than the radius of the outer beam 212; the reinforcing beam 213 is a straight I-beam extending along the radial direction of the concentric circle, the reinforcing beam 213 is vertically fixed to the inner beam 211 and the outer beam 212, and the two ends of the reinforcing beam 213 are respectively fixed to the inner beam 211 and the outer beam 212. By setting a plurality of reinforcing beams 213, the inner beam 211 and the outer beam 212 are fixed as a whole. The inner beam 211 and the outer beam 212 are arc-shaped I-beams, and the reinforcing beam 213 is a straight I-beam, which has good structural strength and bending resistance.

[0054] Based on any of the above technical solutions and their combination, Figure 8 , Fig. 9As shown, the platform beam 21 is fixed with a handrail guardrail 23, and the handrail guardrails 23 installed on two adjacent platform beams 21 on the same layer can be relatively fixed, and the weight of the handrail guardrail 23 can be supported by the platform beam 21 directly below it and the adjacent platform beam 21. The handrail guardrail 23 is provided with two inner and outer circles, distributed in concentric circles, for the operator to support when standing and walking.

[0055] Combination Figure 8 , Fig. 9 As shown, the flange platform formed by the platform segments 2 is provided to avoid the gap of the ladder, so as to facilitate the personnel to go up and down; the handrail guardrail 23 is provided with a guardrail door 231 for people to enter and exit, and the guardrail door 231 is located near the gap. The guardrail door 231 can be opened and locked, so as to facilitate the operators to go up and down and exit the platform segment 2. One platform segment 2 can be provided with two guardrail doors 231, so as to facilitate entry and exit from both sides.

[0056] Combination Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 As shown, the inner surface of each cylinder segment 1 is provided with a connecting flange 12 for connecting the upper and lower sections of the cylinder, and the upper and lower edges of each cylinder segment 1 are provided with a connecting flange 12, and the connecting flange 12 is provided with a through hole for installing bolts, as shown in FIG. Figure 7 As shown, two upper and lower adjacent cylinder segments 1 are connected and fixed by bolts. Adjacent connecting flanges 12 are relatively fixed by connecting straps 13, which are arc-shaped curved panels. The connecting straps 13 are installed on the connecting flanges 12 and fixed by bolts; the connecting straps 13 can connect adjacent cylinder segments 1 on the same layer, and can also connect cylinder segments 1 adjacent to each other. One connecting strap 13 can be connected to four cylinder segments 1 at the same time.

[0057] Combination Figure 3 As shown, vertical flanges 14 are respectively provided at both ends of each cylinder segment 1, and the vertical flanges 14 are used to connect two adjacent cylinder segments 1. When two cylinder segments 1 on the same layer are butt-jointed with each other, the two vertical flanges 14 are close to each other, and the two adjacent cylinder segments 1 are butt-jointed by bolts. A plurality of spacers 15 can be provided between the two vertical flanges 14, and the spacers 15 and the bolts are alternately distributed, so as to prevent the cylinder segments 1 from being deformed when being pulled against each other.

[0058] The segmented structure provided by the utility model can be installed before shipment, avoiding the installation of segmented platform parts at the machine site, shortening the total assembly time of the tower at the machine site; after being assembled into an integral platform, there are guardrails on both sides to prevent the risk of people falling.

[0059] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A segmented tower, characterized in that: It comprises a cylinder segment (1) and a platform segment (2), wherein at least three of the cylinder segments (1) can be combined to form a cylinder segment, and at least three of the platform segments (2) can be combined to form a continuous flange platform for people to walk on; Each of the cylinder segments (1) is provided with at least one of the platform segments (2), and the cylinder segments (1) and the corresponding platform segments (2) can be independently fixedly spliced ​​to form an installation splicing segment; and the installation splicing segments can be spliced ​​and fixed to each other; The platform segment (2) comprises a platform segment beam (21) and a platform segment plate (22), and the platform segment beam (21) is fixed to the inner surface of the cylinder segment (1) via a support member (3); Adjacent platform sub-plates (22) are relatively fixedly connected, and are used to distribute the gravity borne by one platform sub-plate (22) to other platform sub-beams (21).

2. The segmented tower according to claim 1, characterized in that: The support member (3) comprises a first support portion (31) and a second support portion (32), the first support portion (31) being fixedly mounted on the cylinder segment (1), the second support portion (32) being fixedly mounted on the platform segment beam (21), and the first support portion (31) and the second support portion (32) being fixedly connected by a splicing bolt (33); The first supporting portion (31) and the second supporting portion (32) have a surface overlapping portion, which is used to bear gravity and bending moment.

3. The segmented tower according to claim 2, characterized in that: The second support portion (32) comprises an upper support plate (321) and two reinforcing rib plates (322), wherein the reinforcing rib plates (322) are perpendicular to the support plate (321), and the reinforcing rib plates (322) are provided with insertion notches (323), wherein the insertion notches (323) are used for inserting the platform sub-beams (21).

4. The segmented tower according to claim 2, characterized in that: The first supporting portion (31) comprises an upper plate (311), a lower plate (312), a side plate (313) and a cross plate (314); the upper plate (311) and the lower plate (312) are respectively vertically fixed to two ends of the side plate (313) to form a U-shaped outer frame; the cross plate (314) comprises two vertical intersecting plates, and are respectively fixed to the upper plate (311), the lower plate (312) and the side plate (313) to strengthen the support; A mounting block (11) is welded to the inner surface of the cylinder segment (1), and the side plate (313) is fixed to the mounting block (11) by means of bolts.

5. The segmented tower according to claim 1, characterized in that: The platform beams (21) include an inner side beam (211), an outer side beam (212) and a reinforcing beam (213); the inner side beam (211) and the outer side beam (212) are concentric arc I-beams; the reinforcing beam (213) is a straight I-beam, which is fixed along the radial direction of the concentric circle and perpendicular to the inner side beam (211) and the outer side beam (212).

6. The segmented tower according to any one of claims 1 to 5, characterized in that: The platform sub-beams (21) are fixedly mounted with handrail guardrails (23), and the handrail guardrails (23) mounted on two adjacent platform sub-beams (21) can be relatively fixed.

7. The segmented tower according to claim 6, characterized in that: The flange platform formed by the platform segments (2) being able to be enclosed is provided to avoid the gap of the ladder; and the handrail guardrail (23) is provided with a guardrail door (231) for people to enter and exit.

8. The segmented tower according to claim 1, characterized in that: The inner surface of each cylinder segment (1) is provided with a connecting flange (12) for connecting the upper and lower cylinder segments, and adjacent connecting flanges (12) are relatively fixed via connecting straps (13).

9. The segmented tower according to claim 1, characterized in that: Vertical flanges (14) are respectively provided at both ends of each of the cylinder segments (1), and the vertical flanges (14) are used to connect two adjacent cylinder segments (1).