Water pan assembly and air conditioner
By designing a water-tray assembly with an accommodating cavity and surrounding the accommodating cavity, and providing an upper insulation component to form an "eaves" structure, the problem of condensation water overflow from the water-tray pan assembly is solved, and higher safety and efficiency are achieved.
Patent Information
- Application Number
- CN202323407783.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-13
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2033-12-13
AI Technical Summary
The existing water connection tray assembly is prone to overflow of condensate water due to the joint gap, which affects product safety.
A drain pan assembly is designed, which includes a receiving cavity to accommodate condensed water and a side wall of the drain pan arranged around the receiving cavity. Insulation components are provided to form a structure similar to an "eaves" to ensure that condensed water falls directly into the receiving cavity. In the cavity, and through the installation of the water tray insulation component and the lower insulation component, the structural sealing is enhanced to prevent condensation water from overflowing.
It effectively avoids the overflow of condensate water and ensures that the water tray can fully absorb the condensate water generated by the heat exchanger and other components, which improves the safety of the product and the working efficiency of the heat exchanger.
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Figure CN222378395U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air conditioners, in particular to a water receiving tray assembly and an air conditioner. Background Art
[0002] The air conditioner mainly cools the air through the heat exchanger to achieve regulation and control of the indoor air. When the air cabinet unit is cooling, the heat exchanger cools the air. As the temperature drops, water condenses on the surface of the heat exchanger. When the static pressure of the project is selected to be too large, if there is a docking gap between the water receiving pan and the shell arranged outside the water receiving pan, or the water receiving pan and the insulation material are not well adhered, the water receiving pan will not be able to completely receive the condensed water flowing down from the heat exchanger and other components, which will cause the condensed water to flow into the air-conditioning unit, posing a serious safety hazard.
[0003] In addition, the fan needs to be installed behind the heat exchanger. For the wall cabinet unit, when the static pressure selection of the project is unreasonable, the fan air volume will increase. When the wind speed exceeds a certain value, the volutes on both sides of the fan will suck up the water in the water tray, causing the fan to blow water or blow water.
[0004] Therefore, the water receiving tray assembly in the prior art still has the above shortcomings, and the structure of the water receiving tray assembly needs to be further optimized and developed. Utility Model Content
[0005] The purpose of the utility model is to overcome the above technical deficiencies and provide a water tray assembly and an air conditioner to solve the technical problem in the related art that condensed water easily overflows from the water tray assembly due to the joint gap, affecting product safety.
[0006] In order to achieve the above-mentioned technical objectives, the utility model adopts the following technical solutions: a water receiving pan assembly and an air conditioner are provided, including: a water receiving pan, a heat exchanger and a fan are arranged above the water receiving pan, the water receiving pan includes a receiving cavity for receiving condensed water and a water receiving pan side wall arranged around the receiving cavity; a shell, the water receiving pan is placed in the shell, the shell includes a side plate, and the side plate is arranged around the water receiving pan; an upper thermal insulation component, the upper thermal insulation component is connected to the side plate, the upper thermal insulation component includes a stop surface, the water receiving pan side wall includes a connecting end surface located at the top of the water receiving pan side wall, the stop surface is connected to the connecting end surface, and the upper thermal insulation component is arranged to protrude from the water receiving pan side wall in a direction close to the receiving cavity.
[0007] Furthermore, the water tray assembly includes: a water tray insulation component, the water tray insulation component is arranged between the side wall of the water tray and the side plate, the water tray insulation component is connected to the side of the water tray side wall away from the accommodating cavity, the water tray insulation component includes a first upper end surface located at the top, and the first upper end surface is connected to the stop surface; a lower insulation component, one side of the lower insulation component is connected to the side plate, and the other side of the lower insulation component is connected to the water tray insulation component, the lower insulation component includes a second upper end surface located at the top, and the second upper end surface is connected to the stop surface.
[0008] Further, the width of the stop surface is D, the width of the connecting end surface is d1, the width of the first upper end surface is d2, and the width of the second upper end surface is d3, wherein D>d1+d2+d3.
[0009] Furthermore, the second upper end surface is arranged to protrude from the connecting end surface; and the first upper end surface is arranged to protrude from the connecting end surface.
[0010] Furthermore, the side panels include multiple side panels, which are connected in sequence, the water receiving tray side walls include multiple water receiving tray side walls, which are arranged one-to-one corresponding to the multiple side panels, the multiple side panels are all connected with upper insulation components and lower insulation components, and the multiple water receiving tray side walls are all connected with water receiving tray insulation components.
[0011] Furthermore, the water receiving tray assembly also includes a water baffle assembly, which is located at the air inlet of the fan. The water baffle assembly includes a water baffle, and a preset angle L1 is provided between the water baffle and the bottom plate of the water receiving tray. The water baffle is rotatably arranged to change the size of the preset angle L1.
[0012] Furthermore, the water baffle assembly includes: a fixed support, the fixed support is fixedly arranged in the water receiving tray, and the water baffle is rotatably arranged on the fixed support; a cylinder, the extension direction of the cylinder is perpendicular to the water receiving tray, and the water baffle is connected to the piston rod of the cylinder.
[0013] Furthermore, the water tray assembly includes: a first detection component, the first detection component is used to detect the rotational speed of the fan; a second detection component, the second detection component is used to detect the preset angle L1; a controller, the controller is respectively connected to the first detection component and the second detection component by signal, the controller is connected to the water baffle assembly by signal, and the controller controls the extension or retraction of the cylinder piston rod according to the rotational speed of the fan and the preset angle L1.
[0014] Furthermore, the fan includes two air inlets, and a water baffle assembly is provided at each of the two air inlets.
[0015] An air conditioner comprises a water receiving tray assembly, wherein the water receiving tray assembly is the above-mentioned water receiving tray assembly.
[0016] Beneficial effects:
[0017] 1. By setting an upper insulation component, the stop surface of the upper insulation component is connected and sealed with the side wall of the water receiving pan, and the upper insulation component is protruded from the side wall of the water receiving pan in the direction close to the accommodating cavity, so as to form a structure similar to an "eaves". When condensed water falls, the condensed water falling on the upper insulation component will flow downward along the surface of the upper insulation component, and will directly fall into the accommodating cavity due to gravity, and will not flow into the connecting gap between the upper insulation component and the side wall of the water receiving pan, so that the water receiving pan can completely receive the condensed water generated on the heat exchanger and other components, avoiding the situation that part of the condensed water splashed on the inner side of the panel will flow outside the water receiving pan, and solving the technical problem in the related art that the condensed water overflows easily due to the docking gap of the water receiving pan assembly, affecting the product safety.
[0018] 2. By arranging a water receiving pan insulation component and a lower insulation component, the water receiving pan insulation component is bonded to the outer wall of the water receiving pan side wall with glue, and the lower insulation component is glued to the side panel with glue. The water receiving pan insulation component and the lower insulation component are squeezed tightly against each other. By arranging the water receiving pan insulation component and the lower insulation component, the water receiving pan can be insulated, thereby improving the working efficiency of the heat exchanger. At the same time, by squeezing the water receiving pan insulation component and the lower insulation component against each other, the two are fitted and sealed, thereby enhancing the structural sealing between the insulation components, preventing condensed water from entering the gap between the water receiving pan insulation component and the lower insulation component, and further preventing overflow.
[0019] 3. By setting up a water baffle assembly, the preset angle L1 is located between the water baffle and the bottom plate on the side away from the fan. By adjusting the rotation angle of the water baffle, the size of the preset angle L1 can be changed, thereby changing the flow rate of air entering the air inlet of the fan, adjusting the resistance of the air intake, and avoiding water absorption at the fan inlet due to excessive air intake suction. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of a water receiving tray assembly used in an embodiment of the utility model;
[0021] Figure 2 It is a cross-sectional view of the upper heat-insulating component of the water receiving tray assembly used in the embodiment of the utility model;
[0022] Figure 3 It is a marked schematic diagram of the upper insulation component of the water receiving tray assembly used in the embodiment of the utility model;
[0023] Figure 4 It is a structural schematic diagram of a water baffle assembly of a water receiving tray assembly adopted in an embodiment of the utility model;
[0024] Figure 5 It is a flow chart of a control method of a water baffle assembly of a water receiving pan assembly adopted in an embodiment of the utility model.
[0025] The above drawings include the following reference numerals:
[0026] 1. Water receiving tray; 11. Accommodating chamber; 12. Side wall of water receiving tray; 121. Connecting end surface; 2. Heat exchanger; 3. Fan; 31. Air inlet; 4. Shell; 40. Side panel; 51. Upper insulation component; 511. Stop surface; 52. Water receiving tray insulation component; 521. First upper end surface; 53. Lower insulation component; 531. Second upper end surface; 6. Water baffle assembly; 61. Water baffle; 62. Fixed support; 63. Cylinder. DETAILED DESCRIPTION
[0027] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0028] According to an embodiment of the utility model, a water receiving tray assembly and an air conditioner are provided. Figures 1 to 5 , comprising: a water receiving tray 1, a heat exchanger 2 and a fan 3 are arranged above the water receiving tray 1, the water receiving tray 1 comprises a receiving cavity 11 for receiving condensed water and a water receiving tray side wall 12 arranged around the receiving cavity 11; a shell 4, the water receiving tray 1 is placed in the shell 4, the shell 4 comprises a side plate 40, and the side plate 40 is arranged around the water receiving tray 1; an upper heat-insulating component 51, the upper heat-insulating component 51 is connected to the side plate 40, the upper heat-insulating component 51 comprises a stop surface 511, the water receiving tray side wall 12 comprises a connecting end surface 121 located at the top of the water receiving tray side wall 12, the stop surface 511 is connected to the connecting end surface 121, and the upper heat-insulating component 51 is arranged to protrude from the water receiving tray side wall 12 along the direction close to the receiving cavity 11. By setting the upper insulation component 51, the stop surface 511 of the upper insulation component is connected and sealed with the side wall 12 of the water receiving pan, and the upper insulation component 51 is protruded from the side wall 12 of the water receiving pan in the direction close to the accommodating chamber 11, so as to form a structure similar to an "eaves". When condensed water falls, the condensed water falling on the upper insulation component 51 will flow downward along the surface of the upper insulation component 51, and will directly fall into the accommodating chamber 11 due to gravity, and will not flow into the connecting gap between the upper insulation component 51 and the side wall 12 of the water receiving pan, so that the water receiving pan 1 can completely receive the condensed water generated on the heat exchanger 2 and other components, avoiding the situation that part of the condensed water splashed onto the inner side of the panel will flow outside the water receiving pan 1, and solves the technical problem in the related art that the condensed water overflows easily due to the docking gap of the water receiving pan assembly, affecting the product safety.
[0029] Specifically, the upper heat-insulating member 51 is fixed to the side panel 40 by glue.
[0030] In the water tray assembly of this embodiment, see Figure 2 The water receiving tray assembly includes: a water receiving tray insulation component 52, which is arranged between the water receiving tray side wall 12 and the side plate 40, and the water receiving tray insulation component 52 is connected to the side of the water receiving tray side wall 12 away from the accommodating chamber 11, and the water receiving tray insulation component 52 includes a first upper end surface 521 located at the top, and the first upper end surface 521 is connected to the stop surface 511; a lower insulation component 53, one side of the lower insulation component 53 is connected to the side plate 40, and the other side of the lower insulation component 53 is connected to the water receiving tray insulation component 52, and the lower insulation component 53 includes a second upper end surface 531 located at the top, and the second upper end surface 531 is connected to the stop surface 511. By providing a water receiving pan insulation component 52 and a lower insulation component 53, the water receiving pan insulation component 52 is bonded to the outer wall of the water receiving pan side wall 12 with glue, and the lower insulation component 53 is bonded to the side panel 40 with glue, and the water receiving pan insulation component 52 and the lower insulation component 53 are squeezed tightly against each other. By providing the water receiving pan insulation component 52 and the lower insulation component 53, the water receiving pan can be insulated, thereby improving the working efficiency of the heat exchanger. At the same time, by squeezing the water receiving pan insulation component 52 and the lower insulation component 53 against each other, the two are fitted and sealed, thereby enhancing the structural sealing between the insulation components, preventing condensed water from entering the gap between the water receiving pan insulation component 52 and the lower insulation component 53, and further preventing overflow.
[0031] In the water tray assembly of this embodiment, see Figure 3 , the width of the stop surface 511 is D, the width of the connecting end surface 121 is d1, the width of the first upper end surface 521 is d2, and the width of the second upper end surface 531 is d3, wherein D>d1+d2+d3. Through the above arrangement, it is ensured that the upper heat-insulating component 51 is protruded from the side wall 12 of the water receiving tray in the direction close to the accommodating cavity 11, so as to form an "eaves" structure, and ensure that the condensed water on the upper heat-insulating component 51 can flow into the water receiving tray along the upper heat-insulating component 51.
[0032] In some embodiments, the second upper end surface 531 is disposed protruding from the connecting end surface 121 ; and the first upper end surface 521 is disposed protruding from the connecting end surface 121 .
[0033] In some embodiments, the second upper end face 531 is arranged to protrude from the connecting end face 121. At the same time, the first upper end face 521 is flush with the connecting end face 121, and the second upper end face 531 is also arranged to protrude from the first upper end face 521. At this time, the side wall 12 of the water receiving tray is connected to the upper insulation component 51, and the lower insulation component 53 and the upper insulation component 51 are squeezed against each other to form an interference fit to prevent condensation water from entering the gap between the lower insulation component 53 and the upper insulation component 51.
[0034] In some embodiments, the second upper end surface 531 and the first upper end surface 521 are both protruded from the connection end surface 121. At this time, the water tray side wall 12 is connected to the upper heat-insulating component 51, the lower heat-insulating component 53 and the upper heat-insulating component 51 are pressed against each other, and the water tray heat-insulating component 52 and the upper heat-insulating component 51 are pressed against each other to form an interference fit, thereby preventing condensed water from entering the gap between the lower heat-insulating component 53 and the upper heat-insulating component 51 and between the water tray heat-insulating component 52 and the upper heat-insulating component 51.
[0035] In the water tray assembly of this embodiment, see Figure 1 The side panels 40 include a plurality of side panels 40 that are connected in sequence, the water receiving tray side walls 12 include a plurality of water receiving tray side walls 12 that are arranged one-to-one with the plurality of side panels 40, the plurality of side panels 40 are all connected with an upper heat-insulating component 51 and a lower heat-insulating component 53, and the plurality of water receiving tray side walls 12 are all connected with a water receiving tray heat-insulating component 52.
[0036] In some embodiments, the water receiving tray is square, and the side panels 40 include four, and the four side panels 40 are sequentially connected end to end along the shape of the square water receiving tray. According to the layout of components such as the heat exchanger in the water receiving tray assembly, the location and arrangement of the heat preservation component can be adjusted accordingly.
[0037] Specifically, the upper heat-insulating component 51, the lower heat-insulating component 53 and the water-receiving tray heat-insulating component 52 are heat-insulating cotton.
[0038] In the water tray assembly of this embodiment, see Figure 4 The water receiving tray assembly also includes a water baffle assembly 6, which is located at the air inlet 31 of the fan 3. The water baffle assembly 6 includes a water baffle 61, and a preset angle L1 is formed between the water baffle 61 and the bottom plate 13 of the water receiving tray 1. The water baffle 61 is rotatably arranged to change the size of the preset angle L1. Specifically, the preset angle L1 is located on the side away from the fan 3 between the water baffle 61 and the bottom plate 13. By adjusting the rotation angle of the water baffle 61, the size of the preset angle L1 can be changed, thereby changing the flow rate of air entering the air inlet 31 of the fan 3, adjusting the resistance of the air intake, and avoiding the situation where the fan air inlet absorbs water due to excessive air intake suction.
[0039] In the water tray assembly of this embodiment, see Figure 4The water baffle assembly 6 includes: a fixed support 62, the fixed support 62 is fixedly arranged in the water receiving tray 1, and the water baffle 61 is rotatably arranged on the fixed support 62; a cylinder 63, the extension direction of the cylinder 63 is perpendicular to the water receiving tray 1, and the water baffle 61 is connected to the piston rod of the cylinder 63. Specifically, the fixed support 62 is welded in the water receiving tray 1, and the water baffle 61 is movably connected to the fixed support 62 through a hinge structure. By controlling the piston rod of the cylinder 63 to extend, the preset angle L1 can be increased, and by controlling the piston rod of the cylinder 63 to retract, the preset angle L1 can be reduced.
[0040] In the water tray assembly of this embodiment, see Figure 4 The water tray assembly includes: a first detection component, which is used to detect the rotation speed of the fan 3; a second detection component, which is used to detect the preset angle L1; a controller, which is connected to the first detection component and the second detection component by signal, respectively, and the controller is connected to the water baffle assembly 6 by signal, and the controller controls the piston rod of the cylinder 63 to extend or retract according to the rotation speed of the fan 3 and the preset angle L1.
[0041] Specifically, see Figure 5 The control method for adjusting the preset angle L1 through the water baffle assembly 6 includes: pre-inputting the optimal angle of the water baffle 61 corresponding to the rotation speed of the fan 3 in the controller; the first detection component detects the rotation speed of the fan 3, and the controller obtains the corresponding optimal angle L0 of the water baffle 61 according to the rotation speed of the fan 3; the second detection component detects the preset angle L1, and the controller compares the size of L0 and L1, and then controls the piston rod of the cylinder 63 to extend or retract according to the comparison result; if L0≤L1, the piston rod of the cylinder 63 extends to increase L1; if L0>L1, the piston rod of the cylinder 63 shortens to reduce L1; when the size of L1 satisfies |L1-L0|≤0.1, the controller controls the cylinder 63 to stop and the water baffle 61 stops rotating.
[0042] Specifically, the optimal water baffle angle value corresponding to the rotation speed of the fan 3 is obtained by simulation.
[0043] When the speed of the fan 3 changes, after 5 seconds, the first detection component starts to detect the speed of the fan 3. This prevents the fan 3 from sucking water at its air inlet 31 due to excessive air suction caused by excessive speed of the fan 3.
[0044] In the water tray assembly of this embodiment, see Figure 1 The fan 3 includes two air inlets 31 , and a water baffle assembly 6 is disposed at each of the two air inlets 31 .
[0045] In some embodiments, the water tray assembly includes two fans 3 , and water baffle assemblies 6 are provided at the two air inlets of the two fans 3 .
[0046] In the air conditioner of this embodiment, see Figure 1 , including a water receiving tray assembly, and the water receiving tray assembly is the above-mentioned water receiving tray assembly.
[0047] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0048] Optionally, the specific examples in this embodiment may refer to the examples described in the above embodiments, and this embodiment will not be described in detail here.
[0049] The serial numbers of the above-mentioned embodiments of the present application are for description only and do not represent the advantages or disadvantages of the embodiments.
[0050] In the above embodiments of the present application, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.
[0051] The above is only a preferred implementation of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.
Claims
1. A water tray assembly, characterized in that: include: A water receiving tray (1), wherein a heat exchanger (2) and a fan (3) are arranged above the water receiving tray (1), and the water receiving tray (1) comprises a receiving cavity (11) for receiving condensed water and a water receiving tray side wall (12) arranged around the receiving cavity (11); A shell (4), wherein the water receiving tray (1) is placed inside the shell (4), and the shell (4) comprises a side plate (40), and the side plate (40) is arranged around the water receiving tray (1); An upper heat-insulating component (51), the upper heat-insulating component (51) is connected to the side plate (40), the upper heat-insulating component (51) comprises a stop surface (511), the water receiving tray side wall (12) comprises a connecting end surface (121) located at the top of the water receiving tray side wall (12), the stop surface (511) is connected to the connecting end surface (121), and the upper heat-insulating component (51) is arranged to protrude from the water receiving tray side wall (12) in a direction close to the accommodating cavity (11).
2. The water tray assembly according to claim 1, characterized in that: The water receiving tray assembly comprises: a water receiving tray heat-insulating component (52), the water receiving tray heat-insulating component (52) being arranged between the water receiving tray side wall (12) and the side plate (40), the water receiving tray heat-insulating component (52) being connected to a side of the water receiving tray side wall (12) away from the accommodating cavity (11), the water receiving tray heat-insulating component (52) comprising a first upper end surface (521) located at the top end, the first upper end surface (521) being connected to the stop surface (511); A lower heat-insulating component (53), one side of the lower heat-insulating component (53) is connected to the side plate (40), and the other side of the lower heat-insulating component (53) is connected to the water receiving tray heat-insulating component (52), and the lower heat-insulating component (53) includes a second upper end surface (531) located at the top, and the second upper end surface (531) is connected to the stop surface (511).
3. The water tray assembly according to claim 2, characterized in that: The width of the stop surface (511) is D, the width of the connecting end surface (121) is d1, the width of the first upper end surface (521) is d2, and the width of the second upper end surface (531) is d3, wherein D>d1+d2+d3.
4. The water tray assembly according to claim 2, characterized in that: The second upper end surface (531) is arranged to protrude from the connecting end surface (121); and / or, The first upper end surface (521) is arranged to protrude from the connecting end surface (121).
5. The water tray assembly according to claim 2, characterized in that: The side panels (40) include a plurality of side panels (40), and the plurality of side panels (40) are connected in sequence; the water receiving tray side walls (12) include a plurality of side panels (12), and the plurality of water receiving tray side walls (12) are arranged in a one-to-one correspondence with the plurality of side panels (40); the plurality of side panels (40) are all connected to the upper heat-insulating component (51) and the lower heat-insulating component (53); and the plurality of water receiving tray side walls (12) are all connected to the water receiving tray heat-insulating component (52).
6. The water tray assembly according to claim 1, characterized in that: The water receiving tray assembly also includes a water baffle assembly (6), the water baffle assembly (6) being located at the air inlet (31) of the fan (3), the water baffle assembly (6) including a water baffle (61), a preset angle L1 being provided between the water baffle (61) and the bottom plate (13) of the water receiving tray (1), and the water baffle (61) being rotatably arranged to change the size of the preset angle L1.
7. The water tray assembly according to claim 6, characterized in that: The water baffle assembly (6) comprises: A fixed support (62), the fixed support (62) being fixedly arranged in the water receiving tray (1), and the water baffle (61) being rotatably arranged on the fixed support (62); A cylinder (63), the extension and contraction direction of the cylinder (63) is perpendicular to the water receiving tray (1), and the water baffle (61) is connected to the piston rod of the cylinder (63).
8. The water tray assembly according to claim 7, characterized in that: The water receiving tray assembly comprises: A first detection component, the first detection component is used to detect the rotation speed of the fan (3); A second detection component, the second detection component is used to detect the preset angle L1; A controller, wherein the controller is respectively connected to the first detection component and the second detection component by signals, the controller is connected to the water baffle assembly (6) by signals, and the controller controls the piston rod of the cylinder (63) to extend or retract according to the rotation speed of the fan (3) and the preset angle L1.
9. The water tray assembly according to claim 6, characterized in that: The fan (3) comprises two air inlets (31), and the water baffle assembly (6) is provided at each of the two air inlets (31).
10. An air conditioner, characterized in that: It comprises a water receiving tray assembly, and the water receiving tray assembly is the water receiving tray assembly according to any one of claims 1-9.