Heat insulation door mechanism for furnace

By using an integrated cast furnace door structure and a rigid connecting shaft made of high-temperature-resistant materials, combined with a buffer mechanism and direct detection methods, the problem of easy failure of the heating furnace door and unstable connection in a high-temperature environment is solved, and the long-term durability of the furnace door is achieved. Stable use and detection accuracy.

CN222378793UActive Publication Date: 2025-01-21JIANGSU FENGDONG THERMAL TECH CO LTD
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Patent Information

Application Number
CN202421606768.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-01-21
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The existing heating furnace door structure is prone to welding failure, deformation or damage in high-temperature environments, and the flexible connection method is unstable in a long-term high-temperature environment, which is prone to fracture and misdetecting at the connection.

Method used

It adopts an integrated cast furnace door structure, uses a rigid connecting shaft made of high-temperature resistant materials, and has a buffer mechanism between the connecting shaft and the furnace door lifting device. Direct detection is used to ensure the accuracy of the furnace door position.

Benefits of technology

It realizes the long-term stable use of the furnace door in high-temperature environments, avoids the problems of welding failure and joint breakage, improves the accuracy of detection, and ensures long-term stable operation of the equipment.

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Abstract

The utility model belongs to the technical field of heating furnaces, and particularly relates to a heat insulation door mechanism for a furnace. Comprising a heating furnace body, a high-temperature treatment area and a low-temperature treatment area are arranged on the heating furnace body, and a novel durable heat insulation door mechanism is arranged between the high-temperature treatment area and the low-temperature treatment area in the heating furnace body. The furnace door frame is integrally cast and formed, due to the fact that a casting type structure is adopted, welding does not exist at the chaining position of the frame of the furnace door, and due to the particularity of furnace casting, the furnace door can be used for a long time in a high-temperature environment in the furnace. A rigid connecting shaft made of a high-temperature-resistant material is adopted to replace a flexible connecting piece, and a buffer type mechanism is arranged between the connecting shaft and a furnace door lifting device, so that impact caused by rigid connection during ascending and descending of a furnace door is eliminated; a rigid connecting shaft is adopted for connection, and the rigid connecting shaft is directly detected outside; in this way, the in-place state of the furnace door during ascending and descending can be detected more accurately, and the accuracy of position detection of the furnace door is ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of heating furnaces, and in particular relates to an insulating door mechanism for furnaces. Background Art

[0002] The heating furnace door mechanism is an important component of the heating furnace. Its design structure and thermal insulation performance are crucial to the energy consumption of the heating furnace and the overall operating efficiency of the equipment.

[0003] The existing heat insulation door structure is welded steel plate, and ceramic fiber is filled inside for insulation; the outside adopts flexible connection method, and the outside adopts sprocket method for indirect drive; the furnace door adopts steel plate welding structure, and the welding part is easy to fail in a high temperature environment with atmosphere for a long time, which causes the furnace door to deform or be damaged, making the equipment unable to operate normally;

[0004] On the other hand, the furnace door is connected by a flexible method plus bolt connection or welding. However, in a long-term high temperature environment, this connection method has multiple mechanism instabilities, and is prone to fractures at the connection and welding failures. In addition, the traditional detection method usually adopts an indirect detection method, which is prone to misdetection due to the flexible connection method. Therefore, a new structure is needed to solve the above technical difficulties. Utility Model Content

[0005] In order to solve the problems existing in the background technology, the utility model provides an insulating door mechanism for a furnace; the device adopts an integrated cast furnace door structure to solve the problem of failure of the furnace door welding parts when in a high-temperature environment with atmosphere for a long time, and realizes the stable use of the furnace door frame in a high-temperature environment with atmosphere for a long time.

[0006] The utility model provides a furnace heat insulation door mechanism, comprising a heating furnace body, wherein a high-temperature treatment zone and a low-temperature treatment zone are arranged on the heating furnace body, and a new durable heat insulation door mechanism is arranged inside the heating furnace body between the high-temperature treatment zone and the low-temperature treatment zone; the new durable heat insulation door mechanism comprises a furnace door lifting system mounting frame located on the heating furnace body, a lifting drive power group is fixedly installed on the upper side of the furnace door lifting system mounting frame, a lifting drive rack is provided on the furnace door lifting system mounting frame, the lifting drive rack is mechanically connected to the lifting drive power group, a rigid connecting shaft is fixedly installed on the lower end of the rigid connecting shaft, a casting door frame is fixedly installed on the lower end of the rigid connecting shaft, and the casting door frame is located in the heating furnace body.

[0007] Furthermore, a position detection system is provided outside the furnace door lifting system mounting frame, and the position detection system is slidably connected to the lifting drive rack.

[0008] Furthermore, a furnace door insulation layer is provided in the casting door frame.

[0009] Furthermore, a connecting shaft buffer mechanism is provided between the rigid connecting shaft and the cast door frame.

[0010] Furthermore, the furnace door lifting system mounting frame is provided with a connecting shaft sealing system corresponding to the rigid connecting shaft.

[0011] Beneficial effects of the utility model:

[0012] The utility model adopts an integrated casting furnace door frame. Due to the casting structure, there is no welding at the connection of the furnace door frame. Due to the particularity of furnace casting, the furnace door can be used for a long time in the high temperature environment of the furnace.

[0013] A rigid connecting shaft made of high temperature resistant material is used to replace the flexible connecting piece, and a buffer mechanism is provided between the connecting shaft and the furnace door lifting device to eliminate the impact caused by the rigid connection when the furnace door rises and falls;

[0014] A rigid connecting shaft is used for connection, and a rigid connecting shaft is directly detected externally; this can more accurately detect the position status of the furnace door when it rises and falls, ensuring the accuracy of the furnace door position detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model is a cross-sectional view of a furnace insulation door mechanism.

[0016] Figure 2 The utility model is a schematic diagram of a novel and durable heat-insulating door mechanism for a furnace.

[0017] Figure 3 It is a schematic diagram of region A of an insulating door mechanism for a furnace according to the utility model.

[0018] Figure 4 It is a schematic diagram of the B area of ​​an insulation door mechanism for a furnace according to the utility model.

[0019] As shown in the figure:

[0020] 1. Heating furnace body, 2. High temperature treatment area, 3. Low temperature treatment area, 4. Furnace door lifting system mounting frame, 5. Lifting drive power group, 6. Lifting drive rack, 7. Rigid connecting shaft, 8. Casting door frame, 9. Position detection system, 10. Furnace door insulation layer, 11. Connecting shaft buffer mechanism, 12. Connecting shaft sealing system, 13. Mounting frame insulation layer. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.

[0023] Please see all instructions drawings:

[0024] A furnace insulation door mechanism comprises a heating furnace body 1, a high temperature treatment area 2 and a low temperature treatment area 3 are arranged on the heating furnace body 1, and a new durable insulation door mechanism is arranged between the high temperature treatment area 2 and the low temperature treatment area 3 in the heating furnace body 1;

[0025] The novel durable heat-insulating door mechanism comprises a furnace door lifting system mounting frame 4 located on the heating furnace body 1, a lifting drive power group 5 is fixedly installed on the upper side of the furnace door lifting system mounting frame 4, a lifting drive rack 6 is provided on the furnace door lifting system mounting frame 4, the lifting drive rack 6 is mechanically connected to the lifting drive power group 5, a rigid connecting shaft 7 is fixedly installed at the lower end of the lifting drive rack 6, the rigid connecting shaft 7 is made of heat-resistant material, and will not break or fail at the connection when used for a long time in a high-temperature environment with atmosphere; a casting door frame 8 is fixedly installed at the lower end of the rigid connecting shaft 7, and the casting door frame 8 is located in the heating furnace body 1;

[0026] It should be noted that a casting door frame 8 is used between the low-temperature treatment area 3 and the high-temperature treatment area 2. Since the casting door frame 8 adopts an integrated casting molding, there is no welding at the connection of the casting door frame 8. Due to the particularity of casting, the casting door frame 8 can work effectively for a long time in the high temperature environment inside the heating furnace body 1.

[0027] As a technical optimization solution of the utility model, the furnace door lifting system mounting frame 4 is provided with a position detection system 9, and the position detection system 9 is slidably connected with the lifting drive rack 6;

[0028] It should be noted that the position detection system 9 is installed on the outside of the furnace door lifting system mounting frame 4. The lifting drive power group 5 drives the casting door frame 8 to rise and fall in the heating furnace body 1 through the lifting drive rack 6 and the rigid connecting shaft 7. The position detection system 9 accurately and directly detects the internal position of the casting door frame 8 to ensure the accuracy of the position detection of the casting door frame 8, so as to enable the equipment to operate stably for a long time.

[0029] As a technical optimization solution of the utility model, a furnace door insulation layer 10 is provided in the casting door frame 8;

[0030] It should be noted that the furnace door insulation layer 10 can improve the thermal insulation of the high-temperature processing zone 2 and the low-temperature processing zone 3 .

[0031] As a technical optimization solution of the utility model, a connecting shaft buffer mechanism 11 is provided between the rigid connecting shaft 7 and the casting door frame 8;

[0032] It should be noted that the specific connecting shaft buffer mechanism 11 is a gap. The connecting shaft buffer mechanism 11 between the rigid connecting shaft 7 and the casting door frame 8 can eliminate the impact caused by the rigid connecting shaft 7 when the casting door frame 8 rises and falls, thereby extending the reliable working time of the overall structure.

[0033] As a technical optimization solution of the utility model, the furnace door lifting system mounting frame 4 is provided with a connecting shaft sealing system 12 corresponding to the rigid connecting shaft 7; the lower side of the furnace door lifting system mounting frame 4 is provided with a mounting frame insulation layer 13 around the rigid connecting shaft 7;

[0034] It should be noted that the casting door frame 8 and the lifting drive power group 5 are connected by a rigid connecting shaft 7, and a mounting frame insulation layer 13 and a connecting shaft sealing system 12 are provided on the furnace door lifting system mounting frame 4 to ensure the insulation and sealing of the furnace door installation position.

[0035] The technical solution adopts an integrated casting structure of the casting door frame 8, instead of the ordinary welding structure, so that the cold can be used stably for a long time in the high temperature environment of the furnace; a rigid connecting shaft 7 is used instead of a flexible connecting part, compared with the flexible connecting part structure; the service life and stability of the rigid connecting shaft 7 are better; at the same time, a direct detection method is adopted to ensure the accuracy of the position detection of the casting door frame 8.

[0036] The above describes the utility model and its implementation methods, which are not restrictive. The specific implementation method is only one of the implementation methods of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it, without departing from the purpose of the invention of the utility model, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the utility model.

Claims

1. A furnace insulation door mechanism, comprising a heating furnace body, wherein the heating furnace body is provided with a high temperature treatment area and a low temperature treatment area, characterized in that: A new durable heat-insulating door mechanism is provided in the heating furnace body between the high-temperature treatment zone and the low-temperature treatment zone; the new durable heat-insulating door mechanism includes a furnace door lifting system mounting frame located on the heating furnace body, a lifting drive power group is fixedly installed on the upper side of the furnace door lifting system mounting frame, a lifting drive rack is provided on the furnace door lifting system mounting frame, the lifting drive rack is mechanically connected to the lifting drive power group, a rigid connecting shaft is fixedly installed on the lower end of the lifting drive rack, a casting door frame is fixedly installed on the lower end of the rigid connecting shaft, and the casting door frame is located in the heating furnace body.

2. The heat-insulating door mechanism for a furnace according to claim 1, characterized in that: A position detection system is provided outside the furnace door lifting system mounting frame, and the position detection system is slidably connected with the lifting drive rack.

3. The heat-insulating door mechanism for furnace according to claim 1, characterized in that: A furnace door insulation layer is arranged in the casting door frame.

4. The heat-insulating door mechanism for furnace according to claim 1, characterized in that: A connecting shaft buffer mechanism is provided between the rigid connecting shaft and the casting door frame.

5. The heat-insulating door mechanism for furnace according to claim 1, characterized in that: The furnace door lifting system mounting frame is provided with a connecting shaft sealing system corresponding to the rigid connecting shaft.