Closed sampling device for chemical production
By designing a closed sampling device for chemical production with clamping and disinfection functions, the inconvenience of maintenance and disinfection of existing devices is solved, and a more stable and safer sampling process is achieved.
Patent Information
- Application Number
- CN202420924038.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing chemical production sealed sampling devices are inconvenient when repairing or replacing storage tanks, and it is difficult to effectively disinfect the fixed shell during sampling, which increases the risk of product contamination.
A closed sampling device is designed that includes a sealed box and a sampling box. The first motor drives the double-headed screw to rotate, so that the sampling box can be clamped and removed for easy maintenance. The second motor drives the gear to rotate, driving the ultraviolet rays. The illumination lamp moves to disinfect the sampling box.
It achieves stable clamping and convenient removal of the sampling box, avoiding the inconvenience when replacing the storage tank. UV disinfection effectively removes bacteria and contaminants in the sealed box, reducing the risk of product contamination.
Smart Images

Figure CN222379358U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sampling devices, in particular to a closed sampling device for chemical production. Background Art
[0002] After the production of chemical products is completed, it is often necessary to sample the chemical products. Since some chemical products often react with the air in the external environment, a closed sampling device is required during the sampling process. The existing closed sampling device for chemical production (Announcement No.: CN219736932U) has the following disadvantages in use:
[0003] During use, since the storage tank is fixed in a fixed shell, when the storage tank needs to be repaired or replaced, the fixed shell may need to be removed or disassembled, which is inconvenient. It is also inconvenient to disinfect the fixed shell when taking samples, which may result in the bacteria and contaminants in the closed box being unable to be effectively removed, increasing the risk of product contamination. For this reason, this patent proposes a chemical production closed sampling device to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a closed sampling device for chemical production to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a closed sampling device for chemical production, including a sealed box and a sampling box, a cylinder is fixed to the inner wall of the bottom end of the sealed box, a placement rack is fixed to the output end of the cylinder, a clamping mechanism is arranged on the top of the placement rack, the clamping mechanism includes a mounting rack fixed to the top of the placement rack, a double-headed screw rod is rotatably connected between the inner walls on both sides of the mounting rack, a first motor is fixed to one side of the mounting rack, the output end of the first motor passes through the mounting rack and is fixed to the double-headed screw rod, and the outer walls at both ends of the double-headed screw rod are both screwed with sliding A limit rod is fixed between the inner walls on both sides of the mounting frame, the limit rod passes through the slider, a support frame is fixed at one end of the slider, a clamp is fixed on the side where the two support frames are close to each other, a gear is rotatably connected to the rear inner wall of the sealing box, a connecting frame is slidably connected to the rear inner wall of the sealing box, an ultraviolet irradiation lamp is installed between the connecting frames, a rack is fixed on one side of the connecting frame, the rack is meshed with the gear, a second motor is fixed to the rear side of the sealing box, the second motor and the first motor have a self-locking function, and the output end of the second motor passes through the sealing box and is fixed to the gear.
[0006] A mounting rod is fixed to the rear inner wall of the sealing box, and the connecting frame is slidably connected to the outer wall of the mounting rod.
[0007] A connection box is fixed inside the sealing box, a discharge pipe is fixedly connected to the bottom of the connection box, a mounting pipe is fixedly connected to the top of the sampling box, an exhaust pipe is fixedly passed through the inner wall of one side of the sealing box, and an exhaust pipe is fixedly connected to the top of the sampling box.
[0008] The rear side of the sealing box is fixedly connected with an air inlet pipe, and the bottom end of the sealing box is fixedly connected with a connecting pipe.
[0009] A box door is installed on the front of the sealed box, and an observation window is installed on the box door.
[0010] A controller is installed on one side of the sealing box, and the controller is electrically connected to the first motor and the second motor.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The difference between the closed sampling device for chemical production and the prior art is that the double-headed screw is driven to rotate by the first motor, and the rotation of the double-headed screw drives the two sliders to move in the direction of approaching each other, so that the sampling box can be clamped to avoid the sampling box being fixed and unstable during sampling. The double-headed screw is driven to reverse by the first motor, and the two sliders move in the direction of moving away from each other, and the sampling box is no longer clamped, so that the sampling box is easy to remove and take, and there is no need to disassemble the sampling box. The gear is driven to rotate by the second motor, and the gear rotation drives the rack to move, thereby driving the ultraviolet lamp to move to disinfect the sampling box, thereby avoiding that the bacteria and pollutants in the sealed box cannot be effectively removed, and the risk of product contamination is increased. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the structure of the utility model after the box door is removed;
[0015] Figure 3 This is a schematic diagram of the structure of the utility model after removing the sampling box;
[0016] Figure 4 It is a cross-sectional view of the utility model.
[0017] In the figure: 1. Sealing box; 2. Box door; 3. Air inlet pipe; 4. Connecting box; 5. Discharge pipe; 6. Sampling box; 7. Exhaust pipe; 8. Clamping mechanism; 801. Mounting frame; 802. Double-headed screw; 803. Limit rod; 804. Slider; 805. Support frame; 806. Clamp; 9. Placement frame; 10. Cylinder; 11. Rack; 12. Gear; 13. Ultraviolet irradiation lamp; 14. Connecting frame. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] In the process of sampling chemical products, a chemical production closed sampling device is needed. The chemical production closed sampling device provided by the utility model is specially used for sampling chemical products. In the process of using this equipment for sampling operations, the feed pipe installed on the connecting box 4 needs to be connected to the reactor, so that the product in the reactor can be sent into the connecting box 4, and then sent from the discharge pipe 5 at the bottom of the connecting box 4 into the sampling box 6 for sampling.
[0020] like Figure 1-Figure 4 As shown, the utility model provides a technical solution: a closed sampling device for chemical production, including a sealed box 1 and a sampling box 6, a cylinder 10 is fixed to the inner wall of the bottom end of the sealed box 1, a placement rack 9 is fixed to the output end of the cylinder 10, a clamping mechanism 8 is arranged on the top of the placement rack 9, the clamping mechanism 8 includes a mounting frame 801 fixed to the top of the placement rack 9, a double-headed screw 802 is rotatably connected between the inner walls on both sides of the mounting frame 801, a first motor is fixed to one side of the mounting frame 801, the output end of the first motor passes through the mounting frame 801 and is fixed to the double-headed screw 802, the outer walls of both ends of the double-headed screw 802 are screwed with sliders 804, the mounting frame 801 A limit rod 803 is fixed between the inner walls on both sides, and the limit rod 803 passes through the slider 804. A support frame 805 is fixed at one end of the slider 804. A clamp 806 is fixed on the side where the two support frames 805 are close to each other. The rear inner wall of the sealed box 1 is rotatably connected to a gear 12, and the rear inner wall of the sealed box 1 is slidably connected to a connecting frame 14. An ultraviolet lamp 13 is installed between the connecting frames 14. A rack 11 is fixed to one side of the connecting frame 14, and the rack 11 is meshed with the gear 12. A second motor is fixed to the rear side of the sealed box 1. The second motor and the first motor have a self-locking function, and the output end of the second motor passes through the sealed box 1 and is fixed to the gear 12.
[0021] It should be noted that the double-headed screw 802 is driven to rotate by the first motor. The rotation of the double-headed screw 802 drives the two sliders 804 to move in a direction close to each other, so that the sampling box 6 can be clamped to avoid the sampling box 6 being fixed and unstable during sampling. The double-headed screw 802 is reversed by the first motor, and the two sliders 804 move in a direction away from each other, and the sampling box 6 is no longer clamped, which facilitates the removal and taking of the sampling box 6. In addition, before sampling, the gear 12 can be driven to rotate by the second motor, and the rotation of the gear 12 drives the rack 11 to move, thereby driving the ultraviolet lamp 13 to move to disinfect the sampling box 6. In addition, the placement rack 9 is driven up and down by the cylinder 10, so that sampling boxes 6 of different heights can be placed.
[0022] like Figure 1 , Figure 2 and Figure 4 As shown, a mounting rod is fixed to the inner wall of the rear side of the sealed box 1, and a connecting frame 14 is slidably connected to the outer wall of the mounting rod. A connecting box 4 is fixed inside the sealed box 1, and a discharge pipe 5 is fixedly connected to the bottom end of the connecting box 4, and a mounting pipe is fixedly connected to the top of the sampling box 6. An exhaust pipe 7 is fixedly passed through the inner wall of one side of the sealed box 1, and an exhaust pipe is fixedly connected to the top of the sampling box 6. An air inlet pipe 3 is fixedly connected to the rear side of the sealed box 1, and a connecting pipe is fixedly connected to the bottom end of the sealed box 1. A box door 2 is installed on the front of the sealed box 1, and an observation window is installed on the box door 2. A pressure detector is installed in the sealed box 1, and a controller is installed on one side of the sealed box 1, and the controller is electrically connected to the first motor, the pressure detector and the second motor.
[0023] It should be noted that by setting the air inlet pipe 3 and the air outlet pipe, nitrogen is introduced into the sealed box 1 through the air inlet pipe 3, and the nitrogen can effectively reduce the presence of oxygen or water vapor, so that the oxygen or water vapor is discharged from the connecting pipe, and before sampling, the discharge pipe 5 needs to be connected to the installation pipe at the top of the sampling box 6, the exhaust pipe 7 is connected to the air outlet pipe at the top of the sampling box 6, the exhaust pipe 7 is externally connected to an air pump, and the air in the sampling box 6 is sucked away by the air pump, and valves are installed on the discharge pipe 5, the installation pipe, the exhaust pipe 7, the air outlet pipe, the air inlet pipe 3 and the connecting pipe.
[0024] Working principle: The first motor and the second motor are started through the controller, and the first motor drives the double-headed screw 802 to rotate. The double-headed screw 802 rotates, driving the two sliders 804 to move, so that the sampling box 6 can be clamped to avoid the sampling box 6 being fixed and unstable during sampling. The second motor drives the gear 12 to rotate, and the gear 12 rotates to drive the rack 11 to move, thereby driving the ultraviolet lamp 13 to move to disinfect the sampling box 6, and then sampling can be carried out.
[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is limited by the attached embodiments and their equivalents.
Claims
1. A closed sampling device for chemical production, comprising a sealing box (1) and a sampling box (6), characterized in that: A cylinder (10) is fixed to the inner wall of the bottom end of the sealing box (1), a placing frame (9) is fixed to the output end of the cylinder (10), a clamping mechanism (8) is arranged at the top of the placing frame (9), the clamping mechanism (8) comprises a mounting frame (801) fixed to the top of the placing frame (9), a double-headed screw rod (802) is rotatably connected between the inner walls on both sides of the mounting frame (801), a first motor is fixed to one side of the mounting frame (801), the output end of the first motor passes through the mounting frame (801) and is fixed to the double-headed screw rod (802), the outer walls at both ends of the double-headed screw rod (802) are both screwed with sliders (804), a limit rod (803) is fixed between the inner walls on both sides of the mounting frame (801), and the limit rod (803) is fixed to the inner walls on both sides of the mounting frame (801). 03) passes through a slider (804), a support frame (805) is fixed at one end of the slider (804), a clamp (806) is fixed on the side where the two support frames (805) are close to each other, a gear (12) is rotatably connected to the inner wall of the rear side of the sealing box (1), a connecting frame (14) is slidably connected to the inner wall of the rear side of the sealing box (1), an ultraviolet irradiation lamp (13) is installed between the connecting frames (14), a rack (11) is fixed on one side of the connecting frame (14), the rack (11) is meshed with the gear (12), a second motor is fixed on the rear side of the sealing box (1), the second motor and the first motor have a self-locking function, and the output end of the second motor passes through the sealing box (1) and is fixed to the gear (12).
2. A closed sampling device for chemical production according to claim 1, characterized in that: A mounting rod is fixed to the rear inner wall of the sealing box (1), and a connecting frame (14) is slidably connected to the outer wall of the mounting rod.
3. A closed sampling device for chemical production according to claim 1, characterized in that: A connection box (4) is fixed inside the sealing box (1), the bottom end of the connection box (4) is fixedly connected to a discharge pipe (5), the top end of the sampling box (6) is fixedly connected to a mounting pipe, an exhaust pipe (7) is fixedly passed through an inner wall of one side of the sealing box (1), and the top end of the sampling box (6) is fixedly connected to an exhaust pipe.
4. A closed sampling device for chemical production according to claim 1, characterized in that: The rear side of the sealed box (1) is fixedly connected to an air intake pipe (3), and the bottom end of the sealed box (1) is fixedly connected to a connecting pipe.
5. A closed sampling device for chemical production according to claim 1, characterized in that: The front of the sealed box (1) is provided with a box door (2), and the box door (2) is provided with an observation window.
6. A closed sampling device for chemical production according to claim 1, characterized in that: A controller is installed on one side of the sealing box (1), and the controller is electrically connected to the first motor and the second motor.
Citation Information
Patent Citations
Closed sampling device for chemical production
CN219736932U