Efficient full-automatic multi-station test equipment
By designing efficient and fully automatic multi-station testing equipment, using turntable testing devices and precise alignment platforms, we have solved the problems of low automation and large space occupation in the existing technology, and achieved efficient and accurate testing of electronic components.
Patent Information
- Application Number
- CN202323607596.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2033-12-28
AI Technical Summary
The degree of automation of existing electronic component test equipment is low, resulting in low testing efficiency, unable to meet the market's production demand, and the equipment layout is unreasonable and takes up a large space.
Design an efficient and fully automatic multi-station testing equipment, including a turntable testing device, a feeding device, a collecting device, a loading and unloading device, and multiple testing stations and carriers on the turntable. UVW is used to detect The position platform and probe card assembly enable precise positioning testing of materials.
This equipment not only reduces space occupation and handling processes, improves production efficiency, but also enables precise alignment testing to achieve effective detection of small-sized materials.
Smart Images

Figure CN222379740U_ABST
Abstract
Description
[Technical field]
[0001] The utility model belongs to the technical field of testing equipment, in particular to a high-efficiency fully automatic multi-station testing equipment. [Background technology]
[0002] In recent years, with the high integration and continuous upgrading and refinement of electronic components, electronic products are developing in the direction of miniaturization, low energy consumption, high precision and intelligence. As the basis of electronic products, various electronic components need to be tested for their electrical performance parameters after production and processing in the factory to ensure the safety, stability and reliability of electronic components, and thus ensure the quality of electronic products. However, some current test equipment has a low degree of automation, resulting in a relatively low test efficiency defect, which cannot meet the market demand for the output of various electronic components. Therefore, there is an urgent need for an electronic component test equipment with a high degree of automation.
[0003] Patent publication number CN 108828372 B discloses electronic component testing equipment, which includes a turntable device, an automatic loading device, a material testing device, a material scanning device and an automatic unloading device. The automatic loading device transfers the material to be tested to the turntable device, and the turntable device rotates a preset angle to convey the material to be tested to the bottom of the material testing device. The material testing device electrically connects the material to be tested with the tester through a test probe to detect the electrical performance parameters of the material through the tester. The testing equipment conveys the material to the testing device through the turntable device, and after the material test is completed, the material is conveyed to the turntable device for unloading. On the one hand, the material needs to be conveyed through the turntable device, the production process is complicated, and the production efficiency is low. On the other hand, the turntable device and the testing device are separately arranged, which takes up a large space and is not conducive to the layout of the testing equipment.
[0004] Therefore, it is necessary to provide a high-efficiency, fully-automatic multi-station testing equipment to solve the above technical problems. [Contents of the utility model]
[0005] The main purpose of the utility model is to provide an efficient fully automatic multi-station testing equipment, which not only reduces space, reduces the handling process, and improves production efficiency, but also can accurately align to achieve testing of tiny-sized materials.
[0006] The utility model achieves the above-mentioned purpose through the following technical scheme: an efficient and fully automatic multi-station testing equipment, which includes a frame, a turntable testing device installed on the frame to test materials, a feeding device arranged on one side of the turntable testing device, a receiving device arranged opposite to the other side of the turntable testing device, a loading and conveying device arranged above the feeding device and the turntable testing device and to convey materials, and a unloading and conveying device arranged above the turntable testing device and the receiving device and to convey materials; the turntable testing device includes a turntable, loading and unloading stations arranged in sequence around the turntable, and a plurality of testing stations, each of the testing stations is provided with a testing mechanism for testing materials, all of the testing mechanisms test materials at the same time and each of the testing mechanisms completes the same test of different materials.
[0007] Furthermore, a plurality of carriers are arranged in an equiangular ring on the turntable, and the carriers include a plurality of slots for containing materials.
[0008] Furthermore, a plurality of movable clamping blocks are arranged around the groove hole, each of the movable clamping blocks is supported by an elastic member to maintain a clamping state, and a clamping mechanism for opening the movable clamping blocks is arranged on the loading and unloading station.
[0009] Furthermore, the clamping mechanism includes a first driving member, a first support frame driven by the first driving member to move up and down, a plurality of clamping components arranged on the first supporting frame and located below the groove and acting on the movable clamping block, a second driving member fixed on the first supporting frame, a first support plate driven by the second driving member to move up and down, and an axis fixed on the first support plate and expanding the clamping components outward.
[0010] Furthermore, the testing mechanism includes a pressing assembly arranged above the carrier and used to press the material in the carrier, a probe card assembly arranged below the carrier and connected with the material to realize signal connection and perform relevant tests on the material, a position adjustment assembly fixed below the probe card assembly and used to adjust the position of the probe card assembly to accurately connect with the Pad point of the material, a second support frame carrying the position adjustment assembly, a first camera arranged on the second support frame and aimed at the identification point of the material to be tested, and a third driving member driving the second support frame to move up and down.
[0011] Furthermore, the pressing assembly includes a fourth driving member, a second supporting plate driven by the fourth driving member to move up and down, and a pressing head fixed at the lower end of the second supporting plate for pressing the material; the probe card assembly includes a PCBA board and a probe card fixed on the surface of the PCBA board and in contact with the Pad of the material; the position adjustment assembly is configured as a UVW alignment platform.
[0012] Furthermore, a crossbeam is provided on the frame, and the crossbeam spans above the feeding device and the receiving device; the loading and handling device and the unloading and handling device are symmetrically arranged at both ends of the crossbeam, and the loading and handling device and the unloading and handling device have the same structure and both include a linear drive module, a third support plate driven by the linear drive module, a fifth drive member fixed on the third support plate, a third support frame driven by the fifth drive member to move up and down, a sixth drive member fixed on the third support frame, a fourth support frame driven by the sixth drive member to rotate, a plurality of grabbing components fixed at the lower end of the fourth support frame, and a suction nozzle for sucking materials fixed at the end of the grabbing component.
[0013] Furthermore, a material scanning device is provided between the feeding device and the turntable testing device, and the material scanning device includes a fifth support frame installed on the frame, and a second camera provided at both ends of the fifth support frame and used for photographing and identifying the material.
[0014] Furthermore, the feeding device includes two linear guide rails arranged in parallel and a conveying drive mechanism arranged on the inner side of the linear guide rails and used to drive the flow of the material tray. The feeding device is provided with a loading component, a positioning support frame for lifting the material tray to facilitate the handling device to absorb the material, and a unloading component in sequence along the direction of the material tray flow and conveying; the material receiving device includes a first material receiving device for placing NG materials and a second material receiving device for placing OK materials, which are arranged side by side, and the first material receiving device and the second material receiving device are consistent with the structure of the feeding device.
[0015] Furthermore, the conveying drive mechanism includes a seventh driving member, a sixth support frame driven by the seventh driving member to move forward and backward, and a first bearing component arranged in front and back on the sixth support frame to transfer the material tray from the loading component to the positioning support frame, and a second bearing component to transfer the material tray from the positioning support frame to the unloading component; the first bearing component and the second bearing component have the same structure and both include an eighth driving member and a bearing plate driven by the eighth driving member to move up and down and used to carry the material tray.
[0016] Compared with the prior art, the beneficial effects of the utility model of a highly efficient fully automatic multi-station testing device are as follows: (1) The turntable testing device includes a turntable and multiple testing stations arranged on the turntable. The multiple testing mechanisms arranged on the multiple testing stations can test materials at the same time and each testing mechanism completes the same test of different materials. Compared with the prior art, the turntable testing device not only reduces the space and reduces the handling process, but also improves the production efficiency; (2) A position adjustment component is arranged on the testing mechanism, and the position adjustment component is arranged as a UVW alignment platform. The first camera is used to shoot and locate the material through the shooting hole to obtain the position of the material identification point, and then the UVW alignment platform adjusts the position of the probe card according to the shooting information so that the probe card and the material can be accurately aligned, which can realize the testing of micro-sized materials. Therefore, the testing equipment provided by this scheme not only reduces the space, reduces the handling process, and improves the production efficiency, but also can accurately align to realize the testing of micro-sized materials.
Brief Description of the Drawings
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the test equipment of the embodiment of the utility model;
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the test equipment of the embodiment of the utility model;
[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the turntable testing device according to an embodiment of the utility model;
[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of the feeding device in the embodiment of the utility model;
[0021] Figure 5 This is a schematic diagram of the three-dimensional structure of the conveying drive mechanism of the embodiment of the utility model;
[0022] Figure 6 It is a schematic diagram of the three-dimensional structure of the loading and handling device or the unloading and handling device of the embodiment of the utility model;
[0023] Figure 7 This is a schematic diagram of the three-dimensional structure of the grabbing assembly of the embodiment of the utility model;
[0024] Figure 8 This is a schematic diagram of the three-dimensional structure of the clamping mechanism of the embodiment of the utility model;
[0025] Fig. 9 This is a schematic diagram of the three-dimensional structure of the clamping mechanism of the embodiment of the utility model;
[0026] Fig.10 This is a schematic diagram of the three-dimensional structure of the clamping mechanism of the embodiment of the utility model;
[0027] Fig.11This is a schematic diagram of the three-dimensional structure of the carrier according to an embodiment of the utility model;
[0028] Fig.12 This is a schematic diagram of the three-dimensional structure of the test mechanism of the utility model embodiment;
[0029] Fig.13 This is a schematic diagram of the three-dimensional structure of the test mechanism of the utility model embodiment;
[0030] The numbers in the figure represent:
[0031] 100-test equipment, 200-feed tray;
[0032] 1-frame; 2-turntable test device, 21-loading and unloading station, 22-first test station, 23-second test station, 24-third test station, 25-turntable, 26-seventh support frame, 27-carrier, 271-slot, 272-movable clamp, 273-slide, 28-unclamping mechanism, 281-first driving member, 282-first support frame, 283-second driving member, 284-unclamping assembly, 285-first support plate, 286-axis core, 29-testing mechanism, 291-pressing assembly, 2911-fourth driving member, 2912-second support plate, 2913-pressing head, 292-probe card assembly, 2921-PCBA board, 293-position adjustment assembly, 294-third driving member, 295-second support frame, 296-first camera;
[0033] 3-feeding device, 31-linear guide rail, 32-conveying drive mechanism, 321-seventh driving member, 322-sixth supporting frame, 323-first bearing assembly, 324-second bearing assembly, 325-eighth driving member, 326-bearing plate, 327-eleventh driving member, 328-clamping block, 33-loading assembly, 331-cross-insertion plate, 332-twelfth driving member, 333-thirteenth driving member, 34-positioning supporting frame, 35-unloading assembly, 351-connecting seat, 352-swinging support block, 36-limiting column;
[0034] 4- material receiving device, 41- first material receiving device, 42- second material receiving device;
[0035] 5-loading and handling device; 6-unloading and handling device, 61-crossbeam, 62-linear drive module, 63-fifth drive member, 64-third support frame, 65-sixth drive member, 66-fourth support frame, 67-grabbing assembly, 68-sucking nozzle, 671-ninth drive member, 672-fourth support plate, 673-tenth drive member, 674-rotating shaft;
[0036] 7-material scanning device, 71-fourth supporting frame, 72-first camera; [Specific implementation method]
[0037] Please refer to Figure 1-Figure 13 The present embodiment is a highly efficient, fully automatic, multi-station testing device. The testing device 100 comprises a frame 1, a turntable testing device 2 mounted on the frame 1 for testing materials, a feeding device 3 arranged on one side of the turntable testing device 2, a receiving device 4 arranged on the other side opposite to the turntable testing device 2, a loading and conveying device 5 arranged above the feeding device 3 and the turntable testing device 2 and for conveying materials, a unloading and conveying device 6 arranged above the turntable testing device 2 and the receiving device 4 and for conveying materials, and a material scanning device 7 arranged between the feeding device 3 and the turntable testing device 2.
[0038] The turntable testing device 2 is sequentially arranged with the loading and unloading stations 21, the first testing station 22, the second testing station 23 and the third testing station 24 on the outer periphery of the turntable 25 along the rotation direction of the turntable 25. A motor (not shown in the figure) for driving the turntable 25 to rotate is arranged at the lower end of the turntable 25, and a seventh support frame 26 is arranged in the middle of the turntable 25, the upper end of which extends above the turntable 25 and the lower end of which is fixed on the frame 1. In this embodiment, a plurality of carriers 27 are arranged on the loading and unloading stations 21, the first testing station 22, the second testing station 23 and the third testing station 24. A clamping mechanism 28 for opening the carrier 27 is arranged on the loading and unloading station 21, and a testing mechanism 29 for testing the material is arranged on the first testing station 22, the second testing station 23 and the third testing station 24.
[0039] The carrier 27 includes a slot 271 for holding materials, and a plurality of movable clamping blocks 272 are arranged around the slot 271. Each movable clamping block 272 is held in a clamping state by an elastic member. In order to prevent the movable clamping block 272 from slipping off, a sliding cover 273 is arranged above the movable clamping block 272. A through opening is arranged in the middle of the slot 271 for a sensor to identify the presence of a product or for testing.
[0040] The clamping mechanism 28 includes a first driving member 281, a first support frame 282 fixed at the output end of the first driving member 281 and driven by the first driving member 281 to move up and down, a plurality of clamping components 284 arranged on the first support frame 282 and located below the groove 271 and acting on the movable clamping block 272, a second driving member 283 fixed on the first support frame 282 and a first support plate 285 driven by the second driving member 283 to move up and down, and an axis core 286 fixed on the first support plate 285 and expanding the clamping component 284 outward. The shaft core 286 is provided with a plurality of wedge-shaped guide surfaces, which are all curved upward and inward to form pointed heads, and a plurality of clamping assemblies 284 surround the guide surfaces; a vertical avoidance groove is provided on the side of the shaft core 286, so that the rays emitted by the sensor installed at the lower end of the shaft core 286 can reach the back of the material through the opening in the avoidance groove, so that the sensor can identify whether the material is placed on the carrier 27, so as to avoid the carrier 27 entering the next station without releasing the material or to prevent repeated release of the material. The clamping assembly 284 includes a fixed block fixed on the upper surface of the first support frame 282, a moving block elastically connected to the fixed block by a spring, a roller rotatably arranged at the end of the moving block and capable of moving on the guide surface, and a support plate fixed above the moving block and driving the movable clamping block 272 to open.
[0041] The testing mechanism 29 includes a pressing assembly 291 which is arranged above the carrier 27 and presses the material in the carrier 27, a probe card assembly 292 which is arranged below the carrier 27 and connects with the material to realize signal connection and perform relevant tests on the material, a position adjustment assembly 293 which is fixed below the probe card assembly 292 and is used to adjust the position of the probe card assembly 292 to accurately connect with the Pad point of the material, a second support frame 295 which carries the position adjustment assembly 293, a first camera 296 which is arranged on the second support frame 295 and is aimed at the identification point of the material to be tested, and a third driving member 294 which drives the second support frame 295 to move up and down.
[0042] The pressing assembly 291 is fixed on the seventh support frame 26, and the pressing assembly 291 includes a fourth driving member 2911, a second supporting plate 2912 fixed at the output end of the fourth driving member 2911 and driven by the fourth driving member 2911 to move up and down, and a pressing head 2913 for pressing the material fixed at the lower end of the second supporting plate 2912. The outer shape structure of the pressing head 2913 is matched with the groove 271 of the carrier 27, which can ensure that the pressing head 2913 presses the surface of the material to be tested.
[0043] The probe card assembly 292 includes a PCBA board 2921 and a probe card fixed on the upper surface of the PCBA board 2921 and in contact with the Pad of the material. The PCBA board 2921 is connected to an external test circuit to serve as an electrical connection; the probe card is mounted on the Pad of the material to be tested, so that the signal is transferred through the probe card via the PCBA board 2921 to the external test circuit for signal processing to achieve relevant tests.
[0044] The position adjustment component 293 is configured as a UVW alignment platform, and the first camera 296 is disposed below the position adjustment component 293. The UVW alignment platform and the PCBA board 2921 are both provided with shooting holes that are connected and cooperate with the first camera 296. The first camera 296 uses the shooting holes to photograph and locate the material to obtain the position of the material identification point. The UVW alignment platform adjusts the position of the probe card according to the shooting information so that the probe card and the material can be accurately aligned.
[0045] In this embodiment, each of the loading and unloading station 21, the first test station 22, the second test station 23 and the third test station 24 is provided with six carriers. Although six carriers 27 are provided, the test mechanism 29 occupies a certain volume, and six test mechanisms 29 cannot be installed under each station. Therefore, in this embodiment, two test mechanisms 29 are installed under the carrier 27 of each test station, and the three test stations perform the same test at the same time. The material dislocation test at each station can test six materials at the same time. The first test station 22 tests the materials in the No. 1 and No. 4 carriers 27, the second test station 23 tests the materials in the No. 2 and No. 5 carriers 27, and the third test station 24 tests the materials in the No. 3 and No. 6 carriers 27. Each simultaneous test can test six materials at the same time, and the test efficiency is high. In other embodiments, the number of materials at each station and the number of test mechanisms set can be adjusted according to actual conditions.
[0046] The material is placed in the carrier 27 of the loading and unloading station 21 through the loading and unloading grabbing device 5, and the turntable 25 is driven by the motor to rotate to the first test station 22, the second test station 23 and the third test station 24 in sequence for testing, and the first test station 22, the second test station 23 and the third test station 24 are tested at the same time. After the test is completed, the turntable 25 rotates the material to the loading and unloading station 21, and then the unloading and handling device 6 places the material on the receiving device 4.
[0047] A crossbeam 61 is provided on the frame 1, and the crossbeam 61 spans above the feeding device 3 and the receiving device 4. The loading and conveying device 5 and the unloading and conveying device 6 are symmetrically arranged at both ends of the crossbeam 61. The loading and conveying device 5 and the unloading and conveying device 6 have the same structure and both include a linear drive module 62, a third support plate driven by the linear drive module 62, a fifth drive member 63 fixed on the third support plate, a third support frame 64 driven by the fifth drive member 63 to move up and down, a sixth drive member 65 fixed on the third support frame 64, a fourth support frame 66 driven to rotate by the sixth drive member 65, a plurality of grabbing components 67 fixed at the lower end of the fourth support frame 66, and a suction nozzle 68 for sucking materials fixed at the end of the grabbing component 67.
[0048] The grabbing assembly 67 includes a ninth driving member 671 fixed on the fourth supporting frame 66, a fourth supporting plate 672 fixed on the output end of the ninth driving member 671 and driven by the ninth driving member 671 to move up and down, a tenth driving member 673 fixed on the fourth supporting plate 672, and a rotating shaft 674 fixed on the tenth driving member 673 and driven to rotate by the tenth driving member 673, and a suction nozzle 68 is fixed to the lower end of the rotating shaft 674.
[0049] In this embodiment, the number of grabbing components 67 is six, that is, six materials can be grabbed each time. In other embodiments, the number of grabbing components can be adjusted according to actual conditions.
[0050] The material scanning device 7 includes a fifth support frame 71 installed on the frame 1 and a second camera 72 arranged at both ends of the fifth support frame 71. The second camera 72 takes a photo of the material to identify the appearance of the material. The material that has scanned OK enters the testing process, and the material that has scanned NG is released by the grabbing component 67 and flows out and is collected along the defective product conveyor line (not shown in the figure).
[0051] In this embodiment, six materials are grabbed each time, and two cameras are set up, that is, 2 pieces of materials are scanned each time. After each material is grabbed, the loading and grabbing device 5 moves forward three times to complete the scanning. In other embodiments, the number of cameras can be set according to actual conditions.
[0052] The feeding device 3 includes two linear guide rails 31 arranged in parallel and a conveying drive mechanism 32 arranged on the inner side of the linear guide rails and used to drive the material tray 200 to flow. A loading assembly 33 for placing the material tray 200, a positioning support frame 34 for lifting the material tray 200 to facilitate the loading and handling device 5 to absorb materials, and a unloading assembly 35 for placing the material tray 200 are arranged in sequence along the direction of the flow and conveying of the material tray 200.
[0053] The conveying drive mechanism 32 includes a seventh driving member 321, a sixth support frame 322 fixed at the output end of the seventh driving member 321 and driven by the seventh driving member 321 to move forward and backward, and a first bearing component 323 arranged in front and back on the sixth support frame 322 for transferring the material tray 200 from the loading component 33 to the positioning support frame 34, and a second bearing component 324 for transferring the material tray 200 from the positioning support frame 34 to the unloading component 33. The first supporting assembly 323 and the second supporting assembly 324 have the same structure and both include an eighth driving member 325, a supporting plate 326 fixed above the eighth driving member 325 and driven by the eighth driving member 325 to move up and down and used to support the material tray 200, two eleventh driving members 327 arranged at both ends of the supporting plate 326, and a clamping block 328 fixed at the output end of the eleventh driving member 327 and driven by the eleventh driving member 327 to clamp or open both ends of the material tray 200. The width of the supporting plate 326 is smaller than the width of the material tray 200.
[0054] The loading assembly 33 includes two transverse inserting plates 331 disposed above the linear guide rail 31, a twelfth driving member 332 driving the transverse inserting plates 331 to move up and down, and a thirteenth driving member 333 driving the transverse inserting plates 331 to move laterally to support or move away from the material tray 200. Under the action of the twelfth driving member 332 and the thirteenth driving member 333, the transverse inserting plates 331 can support the material trays 200 above the second to last layer without falling.
[0055] The material unloading assembly 35 includes a connection seat 351 fixed on the linear guide rail 31 and a swing support block 352 rotatably arranged on the connection seat 351 and used to hold the material tray 200. An elastic component is also arranged between the swing support block 352 and the connection seat 351 to reset the swing support block 352. The material tray 200 moves to the bottom of the unloading assembly 35, and the bearing plate 326 drives the material tray 200 to rise so that the swing support block 351 can be squeezed and rotated to give way. Since the width of the bearing plate 326 is smaller than the width of the material tray 200, after the material tray rises to the right position, the swing support block 352 can be reset to hold the material tray 200. The connection block 351 and the swing support block 352 are provided with several groups to ensure that the material tray 200 is stably held.
[0056] The loading assembly 33 and the unloading assembly 35 are respectively provided with a plurality of limiting columns 36 for surrounding and limiting the stacked material trays 200.
[0057] The conveying principle of the feeding device 3: the initial position of the conveying drive mechanism 32 is that the first bearing component 323 is located below the loading component 33, and the second bearing component 324 is located below the positioning support frame 34. The material tray 200 loaded with materials is placed on the bearing plate 326 of the first bearing component 323. Under the action of the twelfth driving member 332 and the thirteenth driving member 333, the cross plug plate 331 can support the material trays 200 above the second to last layer. The eleventh driving member 327 drives the clamping block 328 to clamp the two ends of the material tray 200. Under the action of the eighth driving member 325, the bearing plate 326 moves downward by a certain distance to make the penultimate layer separate from the upper material tray 200. The seventh driving member 321 drives the bearing plate 326 of the first bearing component 323 to move downward. The plate 326 moves the material tray 200 loaded with materials to the top of the positioning support frame 34, and the eighth driving member 325 of the first supporting component 323 drives the supporting plate 326 to move downward so that the supporting plate 326 loaded with materials falls on the positioning support frame 34 for the loading and handling device 5 to grab the materials. At the same time, the seventh driving member 321 drives the supporting plate 326 of the second supporting component 324 to move the empty material tray 200 to the bottom of the unloading component 35, and the eighth driving member 325 of the second supporting component 324 drives the supporting plate 326 to move upward so that the swing support block 351 can be squeezed and rotated to make way. After the material tray 200 rises into place, the swing support block 352 can be reset to hold the empty material tray 200. After the conveying is completed, the conveying drive mechanism 32 moves down and resets.
[0058] The material receiving device 4 includes a first material receiving device 41 for placing NG materials and a second material receiving device 42 for placing OK materials, which are arranged side by side. The first material receiving device 41 and the second material receiving device 42 have the same structure as the feeding device 3. The main difference during production is that the loading component 33 of the feeding device 3 is placed with a material tray 200 with materials, and the unloading component 35 is placed with an empty material tray 200, while the loading component 33 of the first material receiving device 41 and the second material receiving device 42 is placed with an empty material tray 200, and the unloading component 35 is placed with a material tray 200 with materials.
[0059] When the testing device 100 provided by the present solution is used, the material tray 200 filled with materials is placed on the supporting plate 326 of the first supporting assembly 323, and the conveying drive mechanism 32 conveys the material tray 200 filled with materials at the bottom layer of the loading assembly 33 to the positioning support frame 34, and at the same time, the second supporting assembly 324 conveys the empty material tray 200 of the positioning support frame 34 to the unloading assembly 35, and the loading grasping device 5 moves to its position and grasps the materials in the loading tray 200 of the positioning support frame 34, and the loading grasping device 5 that grasps the materials moves to the top of the material scanning device 7, and the second camera 72 takes a picture of the materials to identify the appearance of the materials, and the materials that are scanned NG are released by the grasping assembly 67 and sent along the defective product conveying line (not shown in the figure) ) outflow collection, the material that has been scanned OK is placed in the carrier 27 of the loading and unloading station 21 of the turntable testing device 2, and the turntable 25 is driven by the motor to rotate to the first test station 22, the second test station 23 and the third test station 24 in sequence for testing. After the test is completed, the turntable 25 rotates the material to the loading and unloading station 21, and the material is placed on the receiving device 4 by the unloading and handling device 6. The NG material of the test is placed on the positioning support frame 34 of the first receiving device 41, and the OK material of the test is placed on the positioning support frame 34 of the second receiving device 42. After the material tray 200 on the support plate 34 is full, the conveying drive mechanism 32 conveys the material tray 200 to the unloading component 35 to complete the material collection.
[0060] The present invention provides a highly efficient and fully automatic multi-station testing device, (1) a turntable testing device 2 includes a turntable 25 and a plurality of testing stations arranged on the turntable 25, and a plurality of testing mechanisms 29 arranged on the plurality of testing stations can test materials at the same time and each testing mechanism 29 can perform the same test on different materials. Compared with the prior art, the turntable testing device 2 not only reduces the space and reduces the handling process, but also improves the production efficiency; (2) a position adjustment component 293 is arranged on the testing mechanism 29, and the position adjustment component 293 is arranged as a UVW alignment platform, and a first camera 296 is used to photograph and locate the material through the photographing hole to obtain the position of the material identification point, and then the UVW alignment platform adjusts the position of the probe card according to the photographing information so that the probe card and the material can be accurately aligned, and the test of micro-sized materials can be realized. Therefore, compared with the prior art, the testing device 100 provided by the present invention not only reduces the space, reduces the handling process, and improves the production efficiency, but also can accurately align to realize the test of micro-sized materials.
[0061] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. A highly efficient fully automatic multi-station testing equipment, characterized by: It includes a frame, a turntable test device installed on the frame for testing materials, a feeding device arranged on one side of the turntable test device, a receiving device arranged on the other side of the turntable test device, a loading and conveying device arranged above the feeding device and the turntable test device and for conveying materials, and a unloading and conveying device arranged above the turntable test device and the receiving device and for conveying materials; the turntable test device includes a turntable, loading and unloading stations arranged in sequence around the turntable, and a plurality of testing stations, each of which is provided with a testing mechanism for testing materials, all of which test the materials at the same time and each of which completes the same test on different materials.
2. The high-efficiency fully automatic multi-station testing equipment according to claim 1, characterized in that: A plurality of carriers are arranged in an equiangular ring on the turntable, and the carriers include a plurality of slots for containing materials.
3. A highly efficient, fully automatic, multi-station testing device as claimed in claim 2, characterized in that: A plurality of movable clamping blocks are arranged around the groove hole, each of the movable clamping blocks is supported by an elastic member to maintain a clamping state, and a clamping mechanism for opening the movable clamping blocks is arranged on the loading and unloading station.
4. The high-efficiency fully automatic multi-station testing equipment according to claim 3, characterized in that: The clamping mechanism includes a first driving member, a first support frame driven by the first driving member to move up and down, a plurality of clamping components arranged on the first supporting frame and located below the slot and acting on the movable clamping block, a second driving member fixed to the first supporting frame, a first support plate driven by the second driving member to move up and down, and an axis fixed on the first supporting plate and expanding the clamping components outward.
5. The high-efficiency fully automatic multi-station testing equipment according to claim 2, characterized in that: The testing mechanism includes a pressing assembly arranged above the carrier and used to press the material in the carrier, a probe card assembly arranged below the carrier and connected with the material to realize signal connection and perform relevant tests on the material, a position adjustment assembly fixed below the probe card assembly and used to adjust the position of the probe card assembly to accurately connect with the Pad point of the material, a second support frame carrying the position adjustment assembly, a first camera arranged on the second support frame and aimed at the identification point of the material to be tested, and a third driving member driving the second support frame to move up and down.
6. The high-efficiency fully automatic multi-station testing equipment according to claim 5, characterized in that: The pressing assembly includes a fourth driving member, a second supporting plate driven by the fourth driving member to move up and down, and a pressing head fixed at the lower end of the second supporting plate for pressing the material; the probe card assembly includes a PCBA board and a probe card fixed on the surface of the PCBA board and in contact with the Pad of the material; the position adjustment assembly is configured as a UVW alignment platform.
7. The high-efficiency, fully automatic, multi-station testing device according to claim 1, characterized in that: The frame is provided with a crossbeam, which spans above the feeding device and the receiving device; the loading and handling device and the unloading and handling device are symmetrically arranged at both ends of the crossbeam, and the loading and handling device and the unloading and handling device have the same structure and both include a linear drive module, a third support plate driven by the linear drive module, a fifth drive member fixed on the third support plate, a third support frame driven by the fifth drive member to move up and down, a sixth drive member fixed on the third support frame, a fourth support frame driven by the sixth drive member to rotate, a plurality of grabbing components fixed at the lower end of the fourth support frame, and a suction nozzle for sucking materials fixed at the end of the grabbing component.
8. The high-efficiency, fully automatic, multi-station testing device according to claim 1, characterized in that: A material scanning device is arranged between the feeding device and the turntable testing device, and the material scanning device includes a fifth supporting frame installed on the frame, and a second camera arranged at both ends of the fifth supporting frame and used for photographing and identifying the material.
9. The high-efficiency fully automatic multi-station testing equipment according to claim 1, characterized in that: The feeding device includes two linear guide rails arranged in parallel and a conveying drive mechanism arranged on the inner side of the linear guide rails and used to drive the flow of the material tray. The feeding device is provided with a loading component, a positioning support frame for lifting the material tray to facilitate the handling device to absorb the material, and a unloading component in sequence along the direction of the material tray flow and conveying; the material receiving device includes a first material receiving device for placing NG materials and a second material receiving device for placing OK materials, which are arranged side by side. The first material receiving device and the second material receiving device are consistent with the structure of the feeding device.
10. The high-efficiency fully automatic multi-station testing equipment according to claim 9, characterized in that: The conveying drive mechanism includes a seventh driving member, a sixth support frame driven by the seventh driving member to move forward and backward, and a first bearing component arranged in front and back on the sixth support frame to transfer the material tray from the loading component to the positioning support frame, and a second bearing component to transfer the material tray from the positioning support frame to the unloading component; the first bearing component and the second bearing component have the same structure and both include an eighth driving member and a bearing plate driven by the eighth driving member to move up and down and used to carry the material tray.
Citation Information
Patent Citations
Electronic component testing equipment
CN108828372B