Detector

By designing a detachable light guide component and a transparent mirror information layer in the combustible gas detector, the complex and high-cost problems of existing detector assembly and maintenance are solved, and a simpler, reliable and economical maintenance process is achieved.

CN222379931UActive Publication Date: 2025-01-21WILLFAR INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202421095725.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-21
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

Existing combustible gas detectors are complicated when assembling and repairing, and the panels, lenses and light guide columns need to be replaced together, resulting in high maintenance costs.

Method used

Design a detector with a built-in electronic unit in the casing, an information layer printed on the transparent mirror, and the information layer is transmitted through the light guide component. The light guide component and the casing are detachably connected to reduce parts replacement.

Benefits of technology

It simplifies the assembly and maintenance process of the detector, reduces the maintenance cost, and improves the reliability and aesthetics of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a detector, which comprises a shell and an electronic unit arranged on the inner side of the shell, a transparent mirror is arranged on the shell, and an information layer is printed on the transparent mirror; the inner side of the shell is provided with a light guide assembly used for transmitting light-emitting information on the electronic unit to the information layer, and the light guide assembly is detachably connected with the shell. According to the utility model, reliable and rapid structural connection is adopted among the components, and meanwhile, the characteristics of structural design are flexibly utilized, so that the components are firmly, reliably and rapidly connected, and meanwhile, not only are the mounting and the dismounting simple and convenient, but also the cost is saved, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of detectors, in particular to a detector. Background Art

[0002] Working principle of combustible gas detector: When combustible gas leaks, the combustible gas detector installed at the site of the protection area converts the concentration parameters of the leaked combustible gas into electrical signals. After data processing, the combustible gas concentration parameter information is transmitted to the combustible gas alarm controller; or the combustible gas detector directly makes an alarm judgment that the concentration of the leaked combustible gas exceeds the limit, and transmits the alarm information to the combustible gas alarm controller. After receiving the combustible gas concentration parameter information or alarm information from the detector, the combustible gas alarm controller confirms and judges, displays the location of the leak alarm detector and the leaked combustible gas concentration information, records the time of the detector alarm, and drives the sound and light alarm device installed at the site of the protection area to sound an sound and light alarm to warn personnel to take corresponding disposal measures.

[0003] Existing combustible gas detectors, such as an online analysis combustible gas detection device with patent number CN215866577U, are provided with a protective plate, which facilitates the display screen and operation buttons of the detection device body when the detection device body is not in use; the external connection structure is disclosed, but the internal structure is not disclosed; in other existing detectors, the panel is welded to the lens, the lens is welded to the shell, the light guide is fixed to the panel, and the light guide is connected to the electronic unit through the light guide. The panel can display information related to the working status of the detector, which is relatively complicated to assemble and when the shell for installing the panel needs to be replaced, the panel, lens and light guide need to be replaced together, resulting in high maintenance costs. Utility Model Content

[0004] The purpose of the utility model is to provide a detector, which solves the problems of the existing detector panel and lens being welded, the lens and the shell being welded, the light guide column being fixed on the panel, and the light guide column being connected to the electronic unit. The panel can display information related to the working status of the detector. The assembly is relatively complicated and when the shell for installing the panel needs to be replaced, the panel, lens and light guide column all need to be replaced together, resulting in high maintenance costs.

[0005] The utility model is implemented in this way: a detector comprises a shell and an electronic unit arranged inside the shell, the shell is provided with a transparent mirror, and an information layer is printed on the transparent mirror; the inside of the shell is provided with a light guide component for transmitting the luminous information on the electronic unit to the information layer, and the light guide component is detachably connected to the shell.

[0006] The electronic unit is placed on the inner side of the shell, and a transparent mirror is provided on the shell. An information layer is printed on the transparent mirror. The relevant information of the electronic unit is transmitted to the information layer through the light guide component. The staff can intuitively understand the working status of the detector through the transparent mirror. Since the information layer is printed on the transparent mirror, the transparent mirror is directly ultrasonically welded in the shell. The overall appearance is beautiful, firm and reliable. There is no need to use an additional panel, and there is no need to consider issues such as the fixing of the panel. The assembly is simple and reliable, and no additional parts are required, which avoids the occurrence of other potential problems such as processes and procedures caused by this, and the cost will be lower. The light guide component is detachably connected to the shell. The existing method generally connects the light guide column to the transparent mirror. The existing technology has the problem that the light guide column needs to be replaced simultaneously when the transparent mirror is replaced, which increases the cost.

[0007] A further technical solution of the utility model is: the light guide assembly comprises a light guide plate and a light guide column connected to the light guide plate, and the light guide plate is detachably connected to the inner side of the housing.

[0008] The light-emitting signal of the electronic unit is transmitted to the light guide plate through the light guide column, and the light guide plate transmits the signal to the information layer. When the shell for installing the light guide component needs to be replaced, the light guide component can be removed and connected to the replaced shell, reducing the replacement of parts and reducing costs.

[0009] A further technical solution of the present invention is that the light guide column and the light guide plate are an integrally formed structure.

[0010] The light guide column and the light guide plate are an integrated structure, which reduces the number of molds and the process flow.

[0011] A further technical solution of the utility model is: a cable is provided on the electronic unit, a positioning piece is provided on the cable, a wire clamping groove is provided on the housing, and the positioning piece is clamped into the wire clamping groove to limit the position of the cable.

[0012] After the existing cables pass through the shell, they are fixed to the shell with tape, which affects the appearance and is unstable. In the utility model, a positioning piece is installed on the cable, and the positioning piece cooperates with the wire groove on the shell, so that the position of the cable is limited, and it is not easy to have unexpected situations during later use.

[0013] A further technical solution of the utility model is: a positioning groove is provided on the positioning member, and the positioning groove is inserted into the wire clamping groove for limiting the position of the cable.

[0014] The cable is inserted into the cable slot through the positioning slot, so when the cable is pulled, it will not affect the cable connection in the housing and avoid the housing from collapsing. The design of the cable slot between the housing and the cable makes them become a whole after assembly, which is firm, beautiful and tight, and the cable will not rotate or pull at will.

[0015] A further technical solution of the utility model is: a communication module is provided on the electronic unit, a channel corresponding to the communication module is provided on the shell, and a detachable blocking piece is provided in the channel.

[0016] Whether the communication module is used or not is determined according to the needs. When not in use, it is covered by a plugging sheet to ensure the appearance and life of the communication module. In addition, the plugging sheet is used to flexibly switch the product function selection, avoiding the use of additional shells and the mold costs of the shells, thus saving costs to the maximum extent and shortening the product stocking cycle.

[0017] A further technical solution of the present utility model is: the shell includes a first shell and a second shell, and the second shell is fixedly connected to the first shell by a fastener.

[0018] Taking into account the existing snap-fit ​​connection method adopted by the first shell and the second shell, the first shell and the second shell may be broken apart when the cable is pulled. In order to ensure the stability and integrity of the shell, the utility model provides a fastener to realize the connection between the first shell and the second shell. This is more reliable and the shell is not prone to the risk of opening due to accidents, making it safer and more reliable to use.

[0019] A further technical solution of the utility model is: the transparent mirror is placed on the first shell, the light guide assembly is detachably connected to the first shell, a detachable mounting plate is provided on the outer side of the second shell, a slider is provided on the mounting plate, a positioning column is provided on the slider, a guide rail cooperating with the slider and a positioning groove cooperating with the positioning column are provided on the second shell, and the slider and / or the positioning column are deformable.

[0020] During installation, the first shell is on the outside, and the second shell is close to the installation surface of the detector. A mounting plate is provided on the outside of the second shell. The mounting plate and the second shell can slide through the guide rail and the slider. When the mounting plate and the second shell slide into place, the positioning column is snapped into the positioning groove, and a crisp click sound can be heard, indicating that the assembly is in place and the assembly is completed. The design of the slider, guide rail, positioning column, and positioning groove makes the assembly simple and convenient, and the installation and disassembly are very convenient and efficient.

[0021] A further technical solution of the utility model is: a mounting hole is provided on the mounting plate, and the mounting plate is screwed through the mounting hole and the mounting surface of the detector to achieve the installation of the detector.

[0022] A further technical solution of the utility model is: the electronic unit includes a printed circuit board, a sensor, a digital tube and a buzzer placed on the printed circuit board, the housing is provided with a sensor sound channel and a buzzer sound channel, and the transparent mirror corresponds to the position of the digital tube.

[0023] The design of the sensor sound channel and buzzer sound channel not only makes the entire product beautiful, but also maximizes the alarm and prompt volume of the product when it is in use. It is practical and beautiful.

[0024] The beneficial effects of the utility model are as follows: the electronic unit is placed on the inner side of the shell, a transparent mirror is provided on the shell, an information layer is printed on the transparent mirror, the relevant information of the electronic unit is transmitted to the information layer through the light guide component, and the staff can intuitively understand the working status of the detector through the transparent mirror; since the information layer is printed on the transparent mirror, the transparent mirror is directly ultrasonically welded in the shell, the overall appearance is beautiful, firm and reliable, there is no need to use an additional panel, and there is no need to consider issues such as the fixing of the panel. The assembly is simple and reliable, no additional parts are needed, and other potential problems such as the process and process caused by this are avoided, and the cost will be lower; the light guide component is detachably connected to the shell, and the existing method generally connects the light guide column to the transparent mirror. The existing technology has the problem that the light guide column needs to be replaced simultaneously when the transparent mirror is replaced, which increases the cost.

[0025] The utility model also adopts reliable and fast structural connection between the various components, and flexibly uses the characteristics of structural design to make the components connected firmly, reliably and quickly, and at the same time has the advantages of simplifying installation and disassembly, saving costs and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is an exploded diagram of a detector provided by the utility model;

[0027] Figure 2 This is an exploded view of a detector provided by the utility model from another perspective;

[0028] Figure 3 It is a structural schematic diagram of the second shell provided by the utility model;

[0029] Figure 4 It is a structural schematic diagram of the mounting plate provided by the utility model.

[0030] Reference numerals: 1. first housing, 11. transparent mirror, 12. light guide assembly, 121. light guide plate, 122. light guide column,

[0031] 2. Second shell,

[0032] 3. Electronic unit, 31. Cable, 32. Positioning piece, 33. Wire slot, 34. Communication module, 35. Channel, 36. Printed circuit board, 37. Sensor, 38. Digital tube, 39. Buzzer,

[0033] 4. Mounting plate, 41. Slider, 42. Positioning column, 43. Guide rail, 44. Mounting hole, 45. Positioning groove. DETAILED DESCRIPTION

[0034] The following is an explanation of the implementation of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention.

[0035] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of the present specification are only used to match the contents disclosed in the specification for people familiar with the technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present utility model, so they have no substantial technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size, without affecting the effects and purposes that can be achieved by the present utility model, should still fall within the scope of the technical contents disclosed by the present utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in the present specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present utility model. The change or adjustment of the relative relationship, without substantial change of the technical contents, should also be regarded as the scope of the implementation of the present utility model.

[0036] Embodiment 1:

[0037] Figure 1-4 A detector is shown, comprising a shell and an electronic unit 3 placed inside the shell, the shell is provided with a transparent mirror 11, and the transparent mirror 11 is printed with an information layer; the inside of the shell is provided with a light guide component 12 for transmitting the luminous information on the electronic unit 3 to the information layer, and the light guide component 12 is detachably connected to the shell.

[0038] The electronic unit is placed on the inner side of the shell, and a transparent mirror is provided on the shell. An information layer is printed on the transparent mirror. The relevant information of the electronic unit is transmitted to the information layer through the light guide component. The staff can intuitively understand the working status of the detector through the transparent mirror. Since the information layer is printed on the transparent mirror, the transparent mirror is directly ultrasonically welded in the shell. The overall appearance is beautiful, firm and reliable. There is no need to use an additional panel, and there is no need to consider issues such as the fixing of the panel. The assembly is simple and reliable, and no additional parts are required, which avoids the occurrence of other potential problems such as processes and procedures caused by this, and the cost will be lower. The light guide component is detachably connected to the shell. The existing method generally connects the light guide column to the transparent mirror. The existing technology has the problem that the light guide column needs to be replaced simultaneously when the transparent mirror is replaced, which increases the cost.

[0039] In this embodiment, the detector is a combustible gas detector.

[0040] In this embodiment, an information layer is silk-screened on the inner side of the transparent mirror. The text information on the information layer includes "normal", "alarm", "fault" and "life" corresponding to the status of the electronic unit. In addition to these text information, there can also be other text information, which can be matched with the electronic unit as needed.

[0041] In this embodiment, there is a display area corresponding to the lower part of the text on the information layer, and the display area is connected to the electronic unit through the light guide component; the information of the electronic unit is transmitted to the information layer through the light guide component to be displayed to the user.

[0042] In this embodiment, the light guide assembly 12 includes a light guide plate 121 and a light guide column 122 connected to the light guide plate 121 . The light guide plate 121 is detachably connected to the inner side of the housing.

[0043] The light emitting signal of the electronic unit is transmitted to the light guide plate through the light guide column 122, and the light guide plate transmits the signal to the information layer. When the housing for installing the light guide component needs to be replaced, the light guide component can be removed and connected to the replaced housing, thereby reducing the replacement of parts and reducing costs.

[0044] In this embodiment, the light guide column and the transparent mirror are respectively located on two sides of the light guide plate.

[0045] In this embodiment, the light guide plate is connected to the expansion hole on the first shell through the expansion column.

[0046] In this embodiment, the light guide column 122 and the light guide plate 121 are integrally formed, thereby reducing the number of molds and the process flow.

[0047] In this embodiment, an information layer with white characters on a black background is silk-screened on the inner side of the transparent mirror 11 .

[0048] The black background can prevent light from penetrating the detector and affecting the sight and appearance of the exterior. The white characters can form a large contrast with the black background, making it easier to observe.

[0049] In this embodiment, the color of the background and characters of the information layer can be adjusted as needed, such as black background with blue characters, black background with purple characters, or white background with black characters.

[0050] In this embodiment, the electronic unit 3 is provided with a cable 31 , the cable 31 is provided with a positioning member 32 , the housing is provided with a wire clamping groove 33 , and the positioning member 32 is clamped into the wire clamping groove 33 to limit the position of the cable 31 .

[0051] After the existing cables pass through the shell, they are fixed to the shell with tape, which affects the appearance and is unstable. In the utility model, a positioning piece is installed on the cable, and the positioning piece cooperates with the wire groove on the shell, so that the position of the cable is limited, and it is not easy to have unexpected situations during later use.

[0052] In this embodiment, a positioning piece is fixed on the cable, and the positioning piece is square.

[0053] In this embodiment, the positioning member is made of rubber material.

[0054] In this embodiment, a positioning groove is provided on the positioning member 32 , and the positioning groove is inserted into the wire clamping groove 33 to limit the position of the cable 31 .

[0055] The cable is inserted into the cable slot through the positioning slot, so when the cable is pulled, it will not affect the cable connection in the housing and avoid the housing from collapsing. The design of the cable slot between the housing and the cable makes them become a whole after assembly, which is firm, beautiful and tight, and the cable will not rotate or pull at will.

[0056] In this embodiment, a communication module 34 is provided on the electronic unit 3 , a channel 35 corresponding to the communication module 34 is provided on the housing, and a detachable blocking piece is provided in the channel 35 .

[0057] Whether the communication module is used or not is determined according to the needs. When not in use, it is covered by a plugging sheet to ensure the appearance and life of the communication module. In addition, the plugging sheet is used to flexibly switch the product function selection, avoiding the use of additional shells and the mold costs of the shells, thus saving costs to the maximum extent and shortening the product stocking cycle.

[0058] In this embodiment, the communication module is a SIM card module.

[0059] In this embodiment, the housing includes a first housing 1 and a second housing 2 , and the second housing 2 is fixedly connected to the first housing 1 via fasteners.

[0060] Taking into account the existing snap-fit ​​connection method adopted by the first shell and the second shell, the first shell and the second shell may be broken apart when the cable is pulled. In order to ensure the stability and integrity of the shell, the utility model provides a fastener to realize the connection between the first shell and the second shell. This is more reliable and the shell is not prone to the risk of opening due to accidents, making it safer and more reliable to use.

[0061] In this embodiment, the fastener is a screw. Specifically, a screw column is provided on the first shell, and a screw hole is provided on the second shell. The first shell and the second shell are fixed by passing the screw through the screw column and the screw hole.

[0062] In this embodiment, the transparent mirror 11 is placed on the first shell 1, the light guide assembly 12 is detachably connected to the first shell 1, a detachable mounting plate 4 is provided on the outer side of the second shell 2, a slider 41 is provided on the mounting plate 4, a positioning column 42 is provided on the slider 41, a guide rail 43 cooperating with the slider 41 and a positioning groove 45 cooperating with the positioning column 42 are provided on the second shell 2, and the slider 41 and / or the positioning column 42 are deformable.

[0063] During installation, the first shell is on the outside, and the second shell is close to the installation surface of the detector. A mounting plate is provided on the outside of the second shell. The mounting plate and the second shell can slide through the guide rail and the slider. When the mounting plate and the second shell slide into place, the positioning column is snapped into the positioning groove, and a crisp click sound can be heard, indicating that the assembly is in place and the assembly is completed. The design of the slider, guide rail, positioning column, and positioning groove makes the assembly simple and convenient, and the installation and disassembly are very convenient and efficient.

[0064] In this embodiment, a mounting hole 44 is provided on the mounting plate 4, and the mounting plate 4 is screwed through the mounting hole 44 and the mounting surface of the detector to achieve the mounting of the detector.

[0065] In this embodiment, the installation surface of the detector is a wall.

[0066] In this embodiment, when the detector leaves the factory, the mounting plate is connected to the shell. When installation is required, the mounting plate needs to be removed, the mounting plate needs to be fixed to the wall, and then the shell needs to be connected to the mounting plate.

[0067] In this embodiment, the electronic unit 3 includes a printed circuit board 36, a sensor 37 placed on the printed circuit board 36, a digital tube 38 and a buzzer 39, the housing is provided with a sensor sound channel and a buzzer sound channel, and the transparent mirror 11 corresponds to the position of the digital tube 38.

[0068] The design of the sensor sound channel and buzzer sound channel not only makes the entire product beautiful, but also maximizes the alarm and prompt volume of the product when it is in use. It is practical and beautiful.

[0069] The installation method of the utility model is:

[0070] First, install the electronic unit: solder the sensor, cable, LED light, digital tube, buzzer, touch button, and SIM card module to the corresponding position of the printed circuit board and set aside;

[0071] Next, install the first shell part: ultrasonically weld the silk-screened transparent mirror to the corresponding position of the first shell, assemble the key module to the corresponding position of the first shell, and insert the expansion column on the light guide plate into the expansion hole of the first shell by using the expansion principle until it is assembled in place and ready for use;

[0072] Next, assemble the detector housing: put the assembled electronic unit into the second housing, and insert the cable positioning piece into the second housing wire slot to prevent the cable from rotating freely and pulling longitudinally. Close the first housing, and the first housing wire slot is stuck in the cable positioning piece. In this way, the first housing and the second housing completely fix the cable. The screws are inserted from the screw holes of the second housing and the first mounting holes of the printed circuit board at the same time, and locked on the screw columns of the first housing. In this way, the whole housing is assembled, tight and firm. If the electronic unit does not need the SIM card module, the sealing piece can be installed on the SIM card channel port of the second housing to seal the gap and keep the housing intact.

[0073] Next, assemble the mounting plate: put the slider of the mounting plate into the guide rail of the second housing, push the mounting plate, and slide the slider and the guide rail until the positioning column is stuck into the positioning groove. At the same time, a crisp click sound can be heard, indicating that the assembly is in place and the assembly is completed;

[0074] Finally, the entire combustible gas detector is assembled for on-site application: push the mounting plate in the opposite direction, the positioning column leaves the positioning slot, until the slider slides out of the guide rail, remove the mounting plate, and use the expansion screw module to pass through the mounting hole 44 to fix the mounting plate to the wall, and then slide the detector shell part between the guide rail of the second shell and the slider of the mounting plate until the positioning column is stuck in the positioning slot, and the entire installation is completed.

[0075] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A detector, comprising a housing and an electronic unit (3) disposed inside the housing, characterized in that: A transparent mirror (11) is provided on the shell, and an information layer is printed on the transparent mirror (11); a light guide component (12) for transmitting luminous information on the electronic unit (3) to the information layer is provided on the inner side of the shell, and the light guide component (12) is detachably connected to the shell.

2. A detector according to claim 1, characterized in that: The light guide assembly (12) comprises a light guide plate (121) and a light guide column (122) connected to the light guide plate (121); the light guide plate (121) is detachably connected to the inner side of the housing.

3. A detector according to claim 2, characterized in that: The light guide column (122) and the light guide plate (121) are an integrally formed structure.

4. A detector according to claim 1, characterized in that: The electronic unit (3) is provided with a cable (31), the cable (31) is provided with a positioning piece (32), the housing is provided with a wire clamping groove (33), and the positioning piece (32) is clamped into the wire clamping groove (33) to limit the position of the cable (31).

5. A detector according to claim 4, characterized in that: The positioning member (32) is provided with a positioning groove, and the positioning groove is inserted into the wire clamping groove (33) to limit the position of the cable (31).

6. A detector according to claim 1, characterized in that: The electronic unit (3) is provided with a communication module (34), the housing is provided with a channel (35) corresponding to the communication module (34), and a detachable blocking piece is provided in the channel (35).

7. A detector according to claim 1, characterized in that: The shell comprises a first shell (1) and a second shell (2), and the second shell (2) is fixedly connected to the first shell (1) by means of fasteners.

8. A detector according to claim 7, characterized in that: The transparent mirror (11) is placed on the first shell (1), the light guide assembly (12) is detachably connected to the first shell (1), a detachable mounting plate (4) is provided on the outer side of the second shell (2), a slider (41) is provided on the mounting plate (4), a positioning column (42) is provided on the slider (41), a guide rail (43) cooperating with the slider (41) and a positioning groove (45) cooperating with the positioning column (42) are provided on the second shell (2), and the slider (41) and / or the positioning column (42) are deformable.

9. A detector according to claim 8, characterized in that: The mounting plate (4) is provided with a mounting hole (44), and the mounting plate (4) is screwed through the mounting hole (44) and the mounting surface of the detector to achieve mounting of the detector.

10. A detector according to claim 1, characterized in that: The electronic unit (3) comprises a printed board (36), a sensor (37) placed on the printed board (36), a digital tube (38) and a buzzer (39); the housing is provided with a sensor sound channel and a buzzer sound channel; the transparent mirror (11) corresponds to the position of the digital tube (38).

Citation Information

Patent Citations

  • Combustible gas on-line analysis detection device

    CN215866577U