High-protection outdoor power supply

By arranging multiple chambers and heat exchange areas in the packaging shell of the outdoor power supply, and using the spoiler assembly to form a gas flow path, efficient heat dissipation and good sealing are achieved, and the problem of poor sealing caused by heat dissipation in the existing technology is solved. Extended battery and power board life.

CN222380665UActive Publication Date: 2025-01-21SHENZHEN PINGCHUANG SEMICON CO LTD +1
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Patent Information

Application Number
CN202423048121.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-01-21
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Outdoor power supplies generate a lot of heat during use. The existing heat dissipation methods lead to poor sealing of the equipment and easy introduction of dust and water vapor, resulting in aging of the battery and power board.

Method used

A high-protection outdoor power supply is designed. Multiple chambers and at least one heat exchange area are set up in the package shell. A gas flow path is formed through a spoiler component to achieve internal gas circulation and enhance the heat dissipation effect.

Benefits of technology

It achieves efficient heat dissipation of the device while maintaining good sealing, avoiding the entry of dust and water vapor, and extending the service life of the battery and power board.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-protection outdoor power supply, and the power supply comprises a turbulent flow assembly which is disposed between a cavity and a heat exchange area, the turbulent flow assembly is powered by a battery assembly, and a gas circulation path is formed in a packaging housing through the turbulent flow assembly, so as to achieve the internal circulation of gas. Wherein the gas circulation path comprises the chamber, the heat exchange area, an outer side channel of the chamber and the chamber. According to the packaging shell, the waterproof, dustproof and heat dissipation effects can be achieved, the turbulent flow assembly can drive internal gas to flow, convective heat exchange is enhanced, and then the heat dissipation effect is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of outdoor power supplies, in particular to a high-protection outdoor power supply. Background Art

[0002] With the development of science and technology, people's daily life is increasingly inseparable from the supply of electricity. When users are in the wild without mains power, or when the mains power is temporarily cut off, they need to use outdoor power as an emergency power supply to drive part of the power load.

[0003] However, outdoor power supplies usually generate a lot of heat during use, and how to effectively dissipate heat is currently a major problem. The existing solution is usually to open a hole in the device casing to introduce external cold air for heat dissipation. However, this method will result in poor sealing of the device, and external dust and water vapor entering the device will cause aging of the power board and battery. Utility Model Content

[0004] In view of the above problems existing in the prior art, the utility model proposes a high-protection outdoor power supply, which is mainly used to ensure the sealing of the equipment while achieving efficient heat dissipation.

[0005] In order to achieve the above-mentioned purpose and other purposes, the technical solution adopted by the utility model is as follows.

[0006] The present application discloses a high-protection outdoor power supply, which includes: a packaging shell, in which a plurality of chambers and at least one heat exchange zone are arranged; a plurality of battery assemblies are arranged in the chamber; a spoiler assembly is arranged between the chamber and the heat exchange zone, the spoiler assembly is powered by the battery assembly, and a gas flow path is formed in the packaging shell through the spoiler assembly to realize internal circulation of gas, wherein the gas flow path includes: the chamber-the heat exchange zone-the outer channel of the chamber-the chamber.

[0007] In one embodiment of the present application, a plurality of the chambers are arranged side by side and / or overlapping.

[0008] In one embodiment of the present application, the spoiler assembly includes a plurality of spoiler units, the spoiler units are arranged in a one-to-one correspondence with the battery assemblies, and the size of the spoiler unit matches the cross-sectional size of the chamber.

[0009] In one embodiment of the present application, the battery assembly includes a battery pack and a power board, and the battery pack and the spoiler unit are electrically connected to the power board respectively.

[0010] In one embodiment of the present application, a plurality of heat dissipation fins are arranged on the gas flow path.

[0011] In one embodiment of the present application, the air inlet of the spoiler unit is provided with a first flow guide component, and the inner diameter of the first flow guide component gradually increases along the gas flow direction.

[0012] In one embodiment of the present application, a second flow guide component is provided at the air inlet of the chamber, and the inner diameter of the second flow guide component gradually decreases along the gas flow direction.

[0013] In an embodiment of the present application, the packaging shell is provided with a heat dissipation cavity, and the heat dissipation cavity is filled with a heat exchange medium to absorb the heat of the packaging shell.

[0014] In one embodiment of the present application, an opening is provided on the side wall of the chamber, and part of the gas enters the chamber through the opening during the internal circulation process.

[0015] In an embodiment of the present application, at least one temperature sensing unit is disposed in the chamber, and the temperature sensing unit is electrically connected to the power board.

[0016] As described above, the present application proposes a high-protection outdoor power supply, which has the following beneficial effects.

[0017] The present application sets up multiple independent chambers in the packaging shell, installs the battery assembly in the corresponding chamber, extracts the gas in the chamber to the heat exchange area through the spoiler assembly, and the heat exchange area transfers the heat to the packaging shell for heat dissipation. Then the gas in the heat exchange area flows back to the chamber through the flow path outside the chamber to form an internal circulation airflow. The disturbance of the spoiler assembly accelerates the internal gas flow rate and enhances the heat dissipation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a cross-sectional schematic diagram of a high protection outdoor power supply in one embodiment of the present application.

[0019] Figure 2 Schematic diagram of the arrangement position of the spoiler component in one embodiment of the present application.

[0020] Figure 3 This is a schematic diagram of the flow direction of the internal circulating gas in one embodiment of the present application.

[0021] Figure 4 Schematic diagram of the chamber structure in one embodiment of the present application.

[0022] Description of Figure Numbers

[0023] 01-Packaging shell; 02-Spoiler assembly; 03-Battery pack; 04-Power board; 05-Heat sink fin; 06-Heat exchange area. DETAILED DESCRIPTION

[0024] The following describes the implementation of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.

[0025] It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present invention, and thus the drawings only show components related to the present invention rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed at will, and the component layout may also be more complicated.

[0026] See also Figure 1 , Figure 1 It is a cross-sectional schematic diagram of a high-protection outdoor power supply in an embodiment of the present application. The high-protection outdoor power supply provided in the present application includes: a packaging shell 01, which is provided with multiple chambers and at least one heat exchange area 06; multiple battery assemblies, which are arranged in the chamber; a spoiler assembly 02, which is arranged between the chamber and the heat exchange area 06, and the spoiler assembly 02 is powered by the battery assembly. Through the spoiler assembly 02, a gas flow path is formed in the packaging shell 01 to realize the internal circulation of the gas, wherein the gas flow path includes: the chamber-the heat exchange area 06-the outer channel of the chamber-the chamber. Specifically, the packaging shell 01 seals the battery assembly and the spoiler assembly 02 inside, isolates the internal components from the external environment, and avoids the influence of external water vapor, dust, etc. on the internal components. The packaging shell 01 can be made of a device with high thermal conductivity, and illustratively, it can be made of metal material. In another embodiment, the outer channel of the chamber can also be regarded as a part of the heat exchange area, and heat exchange is performed with the packaging shell 01 while guiding the flow.

[0027] In one embodiment, the chambers in the encapsulation shell 01 can be arranged side by side, or they can be arranged overlappingly, or a structure in which multiple chambers are arranged side by side and then overlapped can be adopted. Openings are provided at both ends of the chamber, the opening at one end is used to connect to the spoiler assembly 02, and the opening at the other end serves as the air inlet of the chamber. The cross-section of the chamber can be a circular, rectangular or other polygonal structure, which can be specifically set and adjusted according to the actual application requirements, and is not limited here. The chamber in the encapsulation shell 01 can be a single-row structure or a multi-row stacking, and the stacking method can be a staggered stacking or a positive stacking. The specific arrangement and number of chambers can be determined according to the number of battery assemblies that need to be accommodated, and the number of battery assemblies can be determined according to the rated output power of the high-protection outdoor power supply, and the specific number is not limited here.

[0028] In one embodiment, each chamber in the package shell 01 can accommodate a battery assembly, each battery assembly can include a power board 04 and a battery pack 03, the battery pack 03 includes a plurality of battery cells, the power board 04 is electrically connected to the battery pack 03, and the output power of the battery pack 03 is controlled by the power board 04. Gaps can be left between the battery cells to facilitate gas circulation, the power board 04 can include a battery management system, and the specific devices included in the power board 04 can be determined according to the output power requirements of the outdoor power supply, and are not limited here.

[0029] In one embodiment, an inverter assembly may be further provided on the side of the spoiler unit away from the battery pack, and the inverter assembly is electrically connected to the power board 04. The inverter assembly starts the fan carried by itself under high power output conditions, thereby enhancing the spoiler effect under high power output conditions.

[0030] See also Figure 2 , Figure 2 Schematic diagram of the arrangement position of the spoiler assembly 02 in one embodiment of the present application. In one embodiment, the spoiler assembly 02 may be composed of a plurality of spoiler units, and the number of spoiler units corresponds to the number of battery assemblies, that is, each spoiler unit is connected to a corresponding battery assembly. Exemplarily, the spoiler unit may be a fan, and the fan is connected to the power board 04 of the battery assembly, and the fan is turned on or off by the power board 04. The spoiler unit can be pre-assembled with the battery assembly and then installed in the corresponding chamber. Each battery assembly is relatively independent. When one of the spoiler units fails or the battery assembly fails, it can be disassembled and replaced separately. In another embodiment, the spoiler unit may also be packaged together with the battery pack 03, and the size of the spoiler unit is comparable to the size of the corresponding side opening of the chamber, or slightly larger than the corresponding chamber opening, and the spoiler unit is matched with the size of the chamber opening to ensure a better convection effect.

[0031] In one embodiment, a temperature sensing unit may be provided in the chamber, and the temperature sensing unit is electrically connected to the power board 04, and the collected temperature data is sent to the processor chip on the power board 04. The processor chip turns on the spoiler unit when it determines that the temperature reaches a first threshold, and turns off the spoiler unit when it is lower than the first threshold. When the temperature is higher than a second threshold, the working gear of the spoiler unit is adjusted to enhance the convection speed, wherein the first threshold is lower than the second threshold. The temperature sensing unit may adopt conventional sensor devices such as thermistors, which are not limited here. Convection control is performed separately for each battery assembly to meet the use requirements under different working conditions. The position and number of the temperature sensing units can be set and adjusted according to actual application requirements, which are not limited here.

[0032] In one embodiment, a plurality of heat dissipating fins 05 may be provided on the inner wall of the heat exchange zone 06 to increase the contact area between the packaging shell 01 and the internal gas and enhance the heat dissipation effect. The heat dissipating fins 05 may be arranged in a regular array, or may be sized and positioned as required. The specific number of heat dissipating fins 05 may be set and adjusted according to actual application requirements and is not limited here.

[0033] In one embodiment, the heat sink 05 can cover the entire gas flow path, such as setting the heat sink 05 on the inner wall of the chamber and the inner wall of the channel between the chamber and the packaging shell 01, thereby ensuring sufficient contact between the gas and the heat sink 05 during the air circulation process, thereby enhancing the heat exchange and heat dissipation effects.

[0034] In one embodiment, a first flow guide component may be provided at the air inlet of the spoiler unit, and the first flow guide component may form a gas flow channel with a variable inner diameter. The shape of the gas flow channel may be set and adjusted according to actual application requirements, and is not limited here. The inner diameter of the first flow guide component may gradually increase along the gas flow direction, and the gas flow rate inside and outside the chamber may be adjusted by changing the inner diameter, thereby increasing the flow rate inside the chamber and enhancing the heat exchange efficiency. Figure 3 , Figure 3 The arrow in the middle shows the flow direction of the internal circulating gas.

[0035] In one embodiment, a second flow guide component is provided at the air inlet of the chamber, and the inner diameter of the second flow guide component gradually decreases along the gas flow direction. The second flow guide component cooperates with the first flow guide component to further enhance the convection inside the chamber and the heat dissipation effect. Both the first flow guide component and the second flow guide component can be composed of heat dissipation fins 05, and of course, can also be composed of other heat dissipation materials, which is not limited here. Figure 4As shown, the first flow guide component 08 and the second flow guide component 09 are arranged in the chamber 07, and a space is reserved on one side of the first flow guide component 08 for installing the spoiler unit. The first flow guide component 08 and the second flow guide component 09 can be arranged relative to each other or staggered. The number of the first flow guide component 08 and the second flow guide component 09, the length of the flow guide path and the range of change of the inner diameter can be set and adjusted according to actual application requirements, and there is no restriction here.

[0036] In one embodiment, a hole can be opened on the side of the chamber to connect the chamber with the gas flow path outside the chamber. Under the action of the spoiler component 02, part of the gas flows into the chamber from the hole position, and most of the gas enters the chamber from the chamber air inlet. The hole position can be set in the area where the battery component generates more heat. The area with higher heat generation is obtained in advance through experimental measurement.

[0037] In one embodiment, a heat dissipation cavity may be provided in the packaging shell 01, and a heat exchange medium may be filled in the heat dissipation cavity, and the heat of the packaging shell 01 may be absorbed by the heat exchange medium to enhance the heat dissipation effect. The heat dissipation cavity may be provided at a position corresponding to the heat exchange zone 06, and the size of the heat exchange zone 06 and the heat dissipation cavity may also be adaptively adjusted according to actual production and application requirements. The heat exchange medium may be a conventional heat-absorbing material, and the specific material selection may be determined according to actual production and application requirements, and is not limited here. Specifically, the heat dissipation cavity may be provided on the inner side or the outer side of the packaging shell 01 according to requirements. The heat dissipation cavity is provided on the inner side of the packaging shell 01, which can quickly absorb a large amount of internal heat and release it to the packaging shell 01.

[0038] Based on the technical solution of the embodiment of the present application, during the operation of the device, the power board 04 and the battery pack will generate a large amount of heat. By installing an internal spoiler component 02 on the battery assembly and the power board 04, the convection heat exchange between the battery assembly, the power board 04 and the internal gas is strengthened, and the heat is quickly dissipated to the internal gas; the internal gas flows inside the device driven by the spoiler component 02, flows through the battery assembly and the power board 04 in turn, and takes away the heat generated by the battery assembly and the power board 04. Then it flows through the internal heat dissipation fins 05 through a specific air duct, and the absorbed heat is transferred to the internal heat dissipation fins 05 and the packaging shell 01, and the packaging shell 01 dissipates the heat to the external environment; finally, the internal gas that has released the heat flows through the battery assembly and the power board 04 again under the action of the suction of the spoiler component 02, and participates in the heat exchange process; the internal heat dissipation fins 05 can increase the heat exchange area between the inner surface of the packaging shell 01 and the gas, and improve the heat exchange efficiency with the internal gas. The internal heat dissipation fins 05 can transfer the absorbed heat to the packaging shell 01 through heat conduction. The package shell 01 dissipates heat to the outside air through natural heat dissipation. In addition, since the package shell 01 has good airtightness, the package shell 01 can be connected to a liquid cooling device, such as covering a liquid cooling pipeline to absorb heat, thereby enhancing the heat dissipation effect, or the package shell 01 can be directly cooled by water.

[0039] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A high protection outdoor power supply, characterized in that: The outdoor power supply comprises: A packaging shell having a plurality of chambers and at least one heat exchange zone disposed therein; A plurality of battery assemblies disposed in the chamber; A spoiler assembly is arranged between the chamber and the heat exchange zone, and the spoiler assembly is powered by the battery assembly. The spoiler assembly forms a gas flow path in the packaging shell to achieve internal circulation of the gas, wherein the gas flow path includes: the chamber-the heat exchange zone-the outer channel of the chamber-the chamber.

2. The high protection outdoor power supply according to claim 1, characterized in that: The plurality of chambers are arranged side by side and / or overlapped.

3. The high protection outdoor power supply according to claim 1, characterized in that: The spoiler assembly includes a plurality of spoiler units, the spoiler units are arranged in one-to-one correspondence with the battery assemblies, and the size of the spoiler units matches the cross-sectional size of the chamber.

4. The high protection outdoor power supply according to claim 3, characterized in that: The battery assembly includes a battery pack and a power board, and the battery pack and the spoiler unit are electrically connected to the power board respectively.

5. The high protection outdoor power supply according to claim 1, characterized in that: A plurality of heat dissipation fins are arranged on the gas flow path.

6. The high protection outdoor power supply according to claim 3, characterized in that: The air inlet of the spoiler unit is provided with a first flow guide component, and the inner diameter of the first flow guide component gradually increases along the gas flow direction.

7. The high protection outdoor power supply according to claim 6, characterized in that: The air inlet of the chamber is provided with a second flow guide component, and the inner diameter of the second flow guide component gradually decreases along the gas flow direction.

8. The high protection outdoor power supply according to any one of claims 1 to 7, characterized in that: The packaging shell is provided with a heat dissipation cavity, and the heat dissipation cavity is filled with a heat exchange medium to absorb the heat of the packaging shell.

9. The high protection outdoor power supply according to claim 1, characterized in that: The side wall of the chamber is provided with an opening, and part of the gas enters the chamber through the opening during the internal circulation process.

10. The high protection outdoor power supply according to claim 4, characterized in that: At least one temperature sensing unit is disposed in the chamber, and the temperature sensing unit is electrically connected to the power board.