Environment-friendly dyeing device for domestic ceramic material

By designing a ceramic dyeing device that includes a servo motor, a porous filter ball, a heating tube, an electric roller and an electric winch, the problems of uneven dyeing, waste of dye, and inconvenient operation in the ceramic dyeing device are solved, and uniform dyeing of ceramic materials is achieved. Dye recycling, operational flexibility and efficient dyeing results.

CN222385145UActive Publication Date: 2025-01-24GUIYANG COUNTY YONGCHANG CERAMICS CO LTD
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Patent Information

Application Number
CN202420489035.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2025-01-24
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

The existing ceramic dyeing devices have problems such as uneven dyeing, waste of dyes, and inconvenient operation, which makes it difficult for dyes to evenly cover the surface of ceramic materials, the dye usage efficiency is not high, and resource waste is serious.

Method used

An environmentally friendly dyeing device including a device shell, a dyeing basket and a dyeing drum is designed. A servo motor is used to drive the dyeing drum to rotate. The liquid inlet transports dye evenly through porous filter balls. The heating tube heats the dye evenly. Electric rollers and electric The winch improves operational flexibility and work efficiency.

Benefits of technology

Through this device, ceramic materials can be evenly exposed to dyes during the dyeing process, improve the quality of dyeing, reduce the waste of dyes, improve resource utilization, and improve operating convenience and work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ceramic material processing, in particular to an environment-friendly dyeing device for domestic ceramic materials, which comprises a device shell, a dyeing basket and a dyeing drum, a servo motor is arranged in the device shell, the upper end of the servo motor is connected with the dyeing drum through a rotating disc, a liquid inlet is arranged on one side of the dyeing drum, and a liquid outlet is arranged on the other side of the dyeing drum. The liquid inlet is connected with a porous filter ball in the dyeing drum, a heating pipe is arranged on the inner wall of the dyeing drum, a temperature sensor is arranged in the dyeing drum, and an electromagnetic valve is arranged at the lower end of the temperature sensor. According to the device, the servo motor drives the rotating disc to rotate so as to drive the dyeing rotating drum to rotate, so that the ceramic material can be in uniform contact with the dye in the dyeing process, and the dyeing quality is improved. The liquid inlet uniformly conveys dye into the dyeing drum through the porous filter balls, and the porous filter balls can effectively prevent large-particle impurities from entering the dyeing drum, so that the dye can be recycled in the dyeing drum, and waste of the dye is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic material processing, in particular to an environmentally friendly dyeing device for daily-use ceramic materials. Background Art

[0002] In the production process of daily-use ceramics, dyeing is a key step in beautifying the appearance of products. Ceramic dyeing devices in related technologies usually have problems such as uneven dyeing, dye waste, and inconvenient operation, which makes it difficult for dyes to evenly cover the surface of ceramic materials. At the same time, the use efficiency of dyes is not high, which easily causes waste of resources and is not environmentally friendly. In view of this, it is necessary to improve the current ceramic dyeing devices to solve the above problems;

[0003] The above information disclosed in this Background section is only for understanding the background of the present inventive concept and therefore it may contain information that does not constitute prior art. Utility Model Content

[0004] The purpose of the utility model is to provide an environmentally friendly dyeing device for daily-use ceramic materials to solve the problems of uneven dyeing, dye waste, and inconvenient operation of the ceramic dyeing device proposed in the above-mentioned background technology, which makes it difficult for the dye to evenly cover the surface of the ceramic material. At the same time, the efficiency of dye use is not high, which easily leads to waste of resources.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An environmentally friendly dyeing device for daily-use ceramic materials comprises a device shell, a dyeing basket and a dyeing drum, wherein a servo motor is arranged inside the device shell, the upper end of the servo motor is connected to the dyeing drum via a rotating disk, a liquid inlet is arranged on one side of the dyeing drum, the liquid inlet is connected to a porous filter ball inside the dyeing drum, a heating tube is arranged on the inner wall of the dyeing drum, a temperature sensor is arranged inside the dyeing drum, a solenoid valve is arranged at the lower end of the temperature sensor, and the solenoid valve is connected to the liquid outlet via a drainage pipe.

[0007] As a preferred technical solution, one side of the device shell is fixedly connected to the support seat, the upper end of the support seat is fixedly connected to the electric hydraulic telescopic rod, and one side of the electric hydraulic telescopic rod is fixedly connected to the crossbeam.

[0008] As a preferred technical solution, a moving block is provided at the upper end of the crossbeam, an electric roller is provided inside the moving block, and the electric roller is embedded in the slide rail of the crossbeam.

[0009] As a preferred technical solution, the lower end of the moving block is connected to an electric winch, and the electric winch is connected to the dyeing basket through a hinge.

[0010] As a preferred technical solution, the lower end of the device shell is fixedly connected to the base, and a controller is arranged inside the device shell. The controller is electrically connected to the electric hydraulic telescopic rod, electric roller, electric winch, servo motor, heating tube, temperature sensor, and solenoid valve.

[0011] The beneficial effects of the utility model are:

[0012] Through this device, the servo motor drives the rotating disk to rotate, which in turn drives the dyeing drum to rotate, so that the ceramic material can be evenly contacted with the dye during the dyeing process, thereby improving the dyeing quality. The liquid inlet evenly transports the dye to the inside of the dyeing drum through the porous filter ball. The design of the porous filter ball can effectively prevent large particles of impurities from entering, so that the dye can be recycled in the dyeing drum, reducing the waste of dye. The heating tube is arranged along the inner wall of the dyeing drum, which can evenly heat the dye in the dyeing drum. The electric roller is embedded in the slide rail of the crossbeam, so that the moving block can move smoothly along the crossbeam, improving the operational flexibility of the device. The electric winch is connected to the dyeing basket through a hinge, which facilitates the loading and unloading and movement of the dyeing basket and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic structural diagram of an environmentally friendly dyeing device for daily-use ceramic materials proposed by the utility model;

[0014] Figure 2 This is a schematic structural diagram of an environmentally friendly dyeing device for daily-use ceramic materials proposed by the utility model;

[0015] Figure 3 The utility model proposes an environmentally friendly dyeing device for daily-use ceramic materials Figure 2 A is an enlarged view of the middle image.

[0016] In the figure: 1 device housing, 2 base, 3 support seat, 4 electric hydraulic telescopic rod, 5 crossbeam, 6 slide rail, 7 moving block, 8 electric roller, 9 electric winch, 10 hinge, 11 dyeing basket, 12 liquid inlet, 13 porous filter ball, 14 liquid outlet, 15 servo motor, 16 rotating disk, 17 heating tube, 18 controller, 19 temperature sensor, 20 solenoid valve, 21 drainage pipe, 22 dyeing drum. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0018] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0019] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0020] Reference Figure 1-3 An environmentally friendly dyeing device for daily-use ceramic materials includes a device shell 1, a dyeing basket 11 and a dyeing drum 22. A servo motor 15 is arranged inside the device shell 1. The upper end of the servo motor 15 is connected to the dyeing drum 22 through a rotating disk 16. A liquid inlet 12 is arranged on one side of the dyeing drum 22. The liquid inlet 12 is connected to a porous filter ball 13 inside the dyeing drum 22. A heating tube 17 is arranged on the inner wall of the dyeing drum 22. A temperature sensor 19 is arranged inside the dyeing drum 22. A solenoid valve 20 is arranged at the lower end of the temperature sensor 19. The solenoid valve 20 is connected to the liquid outlet 14 through a drainage pipe 21.

[0021] Through this design, the servo motor 15 drives the rotating disk 16 to rotate, and then drives the dyeing drum 22 to rotate, so that the ceramic material can be evenly contacted with the dye during the dyeing process, thereby improving the dyeing quality. The liquid inlet 12 evenly transports the dye to the inside of the dyeing drum 22 through the porous filter ball 13. The design of the porous filter ball 13 can effectively prevent large particles of impurities from entering, so that the dye can be recycled in the dyeing drum 22, reducing the waste of dye. The heating tube 17 is arranged along the inner wall of the dyeing drum 22, which can evenly heat the dye in the dyeing drum 22. The temperature sensor 19 monitors the dyeing temperature in real time, so that the temperature of the heating tube 17 is adjusted by the controller 18.

[0022] Among them, one side of the device shell 1 is fixedly connected to the support seat 3, the upper end of the support seat 3 is fixedly connected to the electric hydraulic telescopic rod 4, one side of the electric hydraulic telescopic rod 4 is fixedly connected to the crossbeam 5, the upper end of the crossbeam 5 is provided with a moving block 7, the interior of the moving block 7 is provided with an electric roller 8, the electric roller 8 is embedded in the slide rail 6 of the crossbeam 5, the lower end of the moving block 7 is connected to the electric winch 9, the electric winch 9 is connected to the dyeing basket 11 through the hinge 10, and the electric winch 9 is arranged above the dyeing drum 22.

[0023] Through this design, the electric hydraulic telescopic rod 4 can adjust the position of the crossbeam 5, thereby controlling the height of the moving block 7 and the electric winch 9, and realizing the precise positioning of the dyeing basket 11. The electric roller 8 is embedded in the slide rail 6 of the crossbeam 5, so that the moving block 7 can move smoothly along the crossbeam 5, thereby improving the operational flexibility of the device. The electric winch 9 is connected to the dyeing basket 11 through a hinge 10, which facilitates the loading and unloading and movement of the dyeing basket 11 and improves work efficiency.

[0024] In this embodiment, the servo motor 15 drives the rotating disk 16 to rotate, and then drives the dyeing drum 22 to rotate, so that the ceramic material can be evenly contacted with the dye during the dyeing process, thereby improving the dyeing quality. The liquid inlet 12 evenly transports the dye to the inside of the dyeing drum 22 through the porous filter ball 13. The design of the porous filter ball 13 can effectively prevent large particles of impurities from entering, so that the dye can be recycled in the dyeing drum 22, reducing the waste of dye. The heating tube 17 is arranged along the inner wall of the dyeing drum 22, which can evenly heat the dye in the dyeing drum 22. The electric roller 8 is embedded in the slide rail 6 of the crossbeam 5, so that the moving block 7 can move smoothly along the crossbeam 5, improving the operational flexibility of the device. The electric winch 9 is connected to the dyeing basket 11 through the hinge 10, which facilitates the loading and unloading and movement of the dyeing basket 11 and improves work efficiency.

[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An environmentally friendly dyeing device for daily-use ceramic materials, comprising a device housing (1), a dyeing basket (11) and a dyeing drum (22), characterized in that: A servo motor (15) is arranged inside the housing (1) of the device. The upper end of the servo motor (15) is connected to a dyeing drum (22) via a rotating disk (16). A liquid inlet (12) is arranged on one side of the dyeing drum (22). The liquid inlet (12) is connected to a porous filter ball (13) inside the dyeing drum (22). A heating tube (17) is arranged on the inner wall of the dyeing drum (22). A temperature sensor (19) is arranged inside the dyeing drum (22). A solenoid valve (20) is arranged at the lower end of the temperature sensor (19). The solenoid valve (20) is connected to a liquid outlet (14) via a liquid discharge pipe (21).

2. The environmentally friendly dyeing device for daily-use ceramic materials according to claim 1, characterized in that: One side of the device housing (1) is fixedly connected to a support seat (3), the upper end of the support seat (3) is fixedly connected to an electric hydraulic telescopic rod (4), and one side of the electric hydraulic telescopic rod (4) is fixedly connected to a crossbeam (5).

3. The environmentally friendly dyeing device for daily-use ceramic materials according to claim 2, characterized in that: A moving block (7) is arranged at the upper end of the cross beam (5), an electric roller (8) is arranged inside the moving block (7), and the electric roller (8) is embedded in the inside of the slide rail (6) of the cross beam (5).

4. The environmentally friendly dyeing device for daily-use ceramic materials according to claim 3, characterized in that: The lower end of the moving block (7) is connected to an electric winch (9), and the electric winch (9) is connected to a dyeing basket (11) via a hinge (10).

5. The environmentally friendly dyeing device for daily-use ceramic materials according to claim 1, characterized in that: The lower end of the device housing (1) is fixedly connected to the base (2), and a controller (18) is arranged inside the device housing (1). The controller (18) is electrically connected to the electric hydraulic telescopic rod (4), the electric roller (8), the electric winch (9), the servo motor (15), the heating tube (17), the temperature sensor (19), and the solenoid valve (20).