Petrochemical part cleaning device
By designing the multi-functional structure and automated feeding system of the petrochemical parts cleaning device, the problems of limited cleaning range, poor effect and manual feeding dependence in the existing technology are solved, and an efficient and automated cleaning and drying process is achieved.
Patent Information
- Application Number
- CN202420987415.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing petrochemical parts cleaning devices are mostly single-time cleaning structures, which cannot adapt to soaking and cleaning. The cleaning range is limited, the cleaning effect is poor, and the feeding process relies on manual operations, which increases labor intensity and reduces efficiency.
A petrochemical parts cleaning device is designed. The inner cavity of the box is divided into a soaking chamber, a cleaning chamber and a drying chamber through structures such as inclined plates, horizontal plates, and vertical plates. It uses components such as motors, half gears, stirring rods, and brushes. It realizes multiple stirring and brushing of parts, combines with the drying mechanism to achieve rapid drying, and automatically feeds and transports materials through electric push rods and conveying mechanisms.
The scope of cleaning has been expanded, the cleaning effect is improved, the feeding process is simplified, the labor intensity of the staff is reduced, the work efficiency is improved, and the parts after cleaning can be directly put into use.
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Figure CN222385393U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning petrochemical parts, in particular to a cleaning device for petrochemical parts. Background Art
[0002] Oil is a viscous, dark brown liquid, known as the "blood of industry". Oil is stored in some areas of the upper crust. The main components are a mixture of various alkanes, cycloalkanes, and aromatic hydrocarbons. It is one of the main objects of geological exploration. Petrochemicals generally refer to the chemical industry that uses oil and natural gas as raw materials. Some parts used in petrochemical plants need to be disassembled and cleaned regularly to ensure their service life and use effect. The existing petrochemical parts cleaning adopts manual cleaning, which is inefficient. Therefore, a cleaning device is urgently needed to clean petrochemical parts.
[0003] For example, a Chinese patent with publication number CN210230819U discloses an efficient petrochemical parts cleaning device, in which a soaking chamber and a cleaning chamber are provided in the cleaning box body, which is convenient for cleaning the parts after soaking to remove most of the oily stains, reduces the cleaning burden of the cleaning chamber, effectively improves the cleaning efficiency, and ensures the cleaning effect; the soaking chamber and the cleaning chamber are connected to the water filter tank through a drainage pipeline, which is convenient for filtering and discharging the sewage after cleaning, and is environmentally friendly and reliable; the installation of a fan and a heating pipe in the drying chamber realizes the introduction of external airflow, and the addition of a dust filter effectively realizes dust removal of the airflow, which is convenient for rapid drying of the parts after cleaning; the cooperation of the stepper motor and the conveyor belt realizes the transmission of the parts after cleaning, which is convenient for rapid material discharge.
[0004] The existing technology has the following problems:
[0005] Some cleaning devices are mostly single-time cleaning structures, which cannot adapt to the immersion cleaning process, and the cleaning range is limited, and the cleaning effect is poor. When using the above-mentioned cleaning device for cleaning, the parts enter the cleaning chamber from the immersion chamber, and the cleaning chamber enters the drying chamber. These feeding processes are manual operations, which increases the labor intensity of the staff and reduces work efficiency. Utility Model Content
[0006] The utility model provides a petrochemical parts cleaning device to solve the problems raised in the above background technology.
[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0008] A petrochemical parts cleaning device comprises a box body, two vertical plates are arranged at intervals on the top wall of the box body inner cavity, and the two vertical plates divide the box body inner cavity from left to right into a soaking bin, a cleaning bin and a drying bin in sequence, a feeding assembly is rotatably connected to the upper part of the soaking bin, a cleaning assembly is arranged in the cleaning bin, and a drying mechanism is arranged on the upper part of the drying bin; a horizontal plate is fixedly installed between the left side wall of the box body and the left vertical plate and between the two vertical plates, a T-plate is fixedly installed on the left side of the lower surface of the box body inner cavity, an inclined plate is fixedly installed between the left side of the T-plate and the left side of the box body inner cavity, and a pipe 2 passing through the box body is fixedly installed on the right side of the inclined plate and the T-plate; two pipes 1 are fixedly installed on the top wall of the box body, and the lower ends of the two pipes 1 extend to the soaking bin and the cleaning bin respectively, a conveying mechanism is arranged at the lower part of the drying bin, a feeding trough is opened on the left side of the box body, and a door panel mechanism is fixedly installed on the left side of the right horizontal plate and the lower surface of the drying mechanism.
[0009] Preferably, the cleaning assembly includes a support plate, the lower surface of the bottom of the support plate is fixedly installed on the right side of the upper surface of the right horizontal plate, the upper surface of the top of the support plate is fixedly installed with a motor 1, the output end of the motor 1 passes through the support plate and is fixedly installed with a half gear, the left side of the lower surface of the top of the support plate is rotatably connected with a connecting shaft 1 that passes through the horizontal plate, the outer surface of a lower end of the connecting shaft is fixedly installed with a fixing ring, the left and right sides of the outer surface of the fixing ring are fixedly installed with connecting sleeves, and the inner surface of the connecting sleeve is fixedly installed with a connecting shaft 2.
[0010] Preferably, the feeding assembly includes an adjusting screw, the right end of the adjusting screw is rotatably connected to the left side of the left vertical plate, a second motor is fixedly installed on the left side of the box body, and the output end of the second motor passes through the box body and is fixedly installed on the left end of the adjusting screw, the outer surface of the adjusting screw is threadedly connected with a sleeve, a sliding block is fixedly installed on the lower surface of the sleeve, an electric push rod second is fixedly installed on the lower surface of the sliding block, and a push plate second is fixedly installed on the output end of the second electric push rod.
[0011] Preferably, a rectangular groove is provided on the upper surface of the box body at the position of the motor 1, and a dustproof net is fixedly installed on the inner surface of the rectangular groove.
[0012] Preferably, a full gear is fixedly mounted on the outer surface of the connecting shaft 1, and the right side of the full gear is meshed with the left side of the half gear.
[0013] Preferably, an electric push rod 1 is fixedly mounted on the lower surface of the connecting shaft 2, and a connecting plate is fixedly mounted on the output end of the electric push rod 1.
[0014] Preferably, a stirring rod is fixedly mounted on the lower surface of the connecting plate, and a plurality of brushes are fixedly mounted on the outer surface of the stirring rod.
[0015] Preferably, a multi-stage electric push rod is fixedly installed at a position below the inclined plate on the left side of the box body, and a push plate 1 is fixedly installed on the output end of the multi-stage electric push rod through the T-plate, and the lower surface of the push plate 1 is slidably connected to the upper surface of the right part of the T-plate.
[0016] Preferably, a limiting groove is provided on the right side of the upper surface of the left horizontal plate, and the front and rear sides of the limiting groove are slidably connected to the front and rear sides of the sliding block.
[0017] Preferably, sealing blocks are fixedly installed on the left and right sides of the slider, and the separated sides of the two sealing blocks are fixedly installed on the left side of the limiting groove and the left side of the left vertical plate respectively, and the front and rear sides of the sealing blocks are slidably connected to the front and rear sides of the limiting groove.
[0018] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0019] The utility model provides a petrochemical parts cleaning device, which soaks the petrochemical parts through a soaking chamber formed among an inclined plate, a horizontal plate, a vertical plate and a box body, drives the connecting plate to rotate in a gap manner through a motor 1, a half gear, a connecting shaft 1, a full gear, a fixing ring, a connecting sleeve, a connecting shaft 2 and an electric push rod 1, thereby driving a stirring rod to rotate to stir the parts, thereby expanding the cleaning range, allowing the brush on the stirring rod to brush the soaked parts, improving the cleaning effect, cooperating with a drying mechanism to dry the cleaned parts, and realizing that the cleaned parts can be directly put into use.
[0020] The utility model provides a petrochemical parts cleaning device, wherein a second electric push rod is extended to drive a second push plate to move downward, a second motor and an adjusting screw drive a screw sleeve to rotate, and a slider is used to limit the screw sleeve so that the second push plate can push the soaked parts into a cleaning bin for cleaning, and the multi-stage electric push rod is extended to drive a first push plate to slide right, so that the cleaned parts can be pushed onto a conveying mechanism for drying and conveying operations, and the feeding process is simple, time and labor are saved, the labor intensity of the staff is reduced, and the work efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the utility model;
[0022] Figure 2 This is a structural schematic diagram of another viewing angle of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the utility model when viewed from above;
[0024] Figure 4 This is a schematic diagram of the connection between the door panel mechanism and the horizontal panel of the utility model;
[0025] Figure 5It is a schematic diagram of the meshing of a half gear and a full gear of the utility model;
[0026] Figure 6 This is a schematic diagram of the connection between the connecting plate and the stirring rod of the utility model;
[0027] Figure 7 This is a schematic diagram of the structure of the feeding assembly of the utility model.
[0028] In the figure: 1. box body; 2. pipeline 1; 3. drying mechanism; 4. horizontal plate; 41. limit groove; 5. T-plate; 6. vertical plate; 7. inclined plate; 8. cleaning component; 81. support plate; 82. motor 1; 83. half gear; 84. connecting shaft 1; 85. full gear; 86. fixing ring; 87. connecting sleeve; 88. connecting shaft 2; 89. electric push rod 1; 810. connecting plate; 811. stirring rod; 812. brush; 9. feeding component; 91. adjusting screw; 92. screw sleeve; 93. slider; 94. multi-stage electric push rod; 95. push plate 1; 96. electric push rod 2; 97. push plate 2; 98. sealing block; 99. motor 2; 10. feeding trough; 11. conveying mechanism; 12. dustproof net; 13. pipeline 2; 14. door panel mechanism. DETAILED DESCRIPTION
[0029] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0030] like Figure 1-Figure 7 As shown, a petrochemical parts cleaning device comprises a box body 1, vertical plates 6 are fixedly installed on the left and right sides of the upper surface of the inner cavity of the box body 1, horizontal plates 4 are fixedly installed between the left side of the inner cavity of the box body 1 and the left side of the left vertical plate 6 and between the two sides opposite to each other, a feeding assembly 9 is rotatably connected to the left side of the left vertical plate 6, a cleaning assembly 8 is fixedly installed on the upper surface of the right horizontal plate 4 to clean the parts multiple times, a drying mechanism 3 is fixedly installed on the right side of the right vertical plate 6 to dry the parts, a T-shaped plate 5 is fixedly installed on the left side of the lower surface of the inner cavity of the box body 1, and the left side of the T-shaped plate 5 is fixedly connected to the left side of the left vertical plate 6. An inclined plate 7 is fixedly installed between the side and the left side of the inner cavity of the box body 1, and a pipe 13 passing through the box body 1 is fixedly installed on the right side of the inclined plate 7 and the T-plate 5. The two vertical plates 6 divide the inner cavity of the box body 1 into a soaking bin, a cleaning bin and a drying bin from left to right in sequence. Two pipes 2 are fixedly installed on the upper surface of the box body 1, and the lower ends of the two pipes 2 extend to the soaking bin and the cleaning bin respectively. A conveying mechanism 11 is provided on the right side of the inner cavity of the box body 1, and a feeding trough 10 is opened on the left side of the box body 1. Door panel mechanisms 14 are fixedly installed on the left side of the lower surface of the right horizontal plate 4 and the drying mechanism 3.
[0031] The cleaning assembly 8 includes a support plate 81, the lower surface of the bottom of the support plate 81 is fixedly installed on the right side of the upper surface of the right horizontal plate 4, a motor 82 is fixedly installed on the upper surface of the top of the support plate 81, and a half gear 83 is fixedly installed on the output end of the motor 82 through the support plate 81, and a connecting shaft 84 that passes through the horizontal plate 4 is rotatably connected to the left side of the lower surface of the top of the support plate 81, and a fixing ring 86 is fixedly installed on the outer surface of the lower end of the connecting shaft 84, and connecting sleeves 87 are fixedly installed on the left and right sides of the outer surface of the fixing ring 86, and a connecting shaft 2 88 is fixedly installed on the inner surface of the connecting sleeve 87.
[0032] The feeding assembly 9 includes an adjusting screw 91, the right end of which is rotatably connected to the left side of the left vertical plate 6, a motor 99 is fixedly installed on the left side of the box body 1, and the output end of the motor 99 passes through the box body 1 and is fixedly installed on the left end of the adjusting screw 91, a threaded sleeve 92 is threadedly connected to the outer surface of the adjusting screw 91, a slider 93 is fixedly installed on the lower surface of the screw sleeve 92, an electric push rod 96 is fixedly installed on the lower surface of the slider 93, and a push plate 97 is fixedly installed on the output end of the electric push rod 96.
[0033] The drying mechanism 3 includes: a blower, a heater, a heating wire, an air outlet, an air inlet, a connecting pipe, a spray seat, and a nozzle;
[0034] The door panel mechanism 14 comprises: an electric push rod 3, an L-shaped door panel;
[0035] The conveying mechanism 11 includes: a motor 3, a rotating roller, and a conveyor belt.
[0036] The petrochemical parts are put into the soaking bin formed among the inclined plate 7, the horizontal plate 4, the vertical plate 6 and the box body 1 through the feed trough 10, and water and detergent are added into the soaking bin through the pipe 1 2 for soaking, and the pipe 2 13 is used for drainage, and the electric push rod 2 96 is extended to drive the push plate 2 97 to move downward, and the soaked parts are pushed into the cleaning bin through the motor 2 99, the adjusting screw 91, the screw sleeve 92, the electric push rod 2 96 and the push plate 2 97, and the soaked parts are brushed for multiple times by the cleaning component 8 to improve the cleaning effect, and the cleaned parts are dried by the drying mechanism 3, and the conveying mechanism 11 is used to facilitate the conveying of the parts, and the motor 1 82 is supported by the support plate 81.
[0037] like Figure 1-Figure 3 As shown, a rectangular groove is provided on the upper surface of the box body 1 at the position of the motor 82, and a dustproof net 12 is fixedly installed on the inner surface of the rectangular groove.
[0038] The motor 82 is cooled by the rectangular groove, and the dustproof net 12 is used to prevent dust from entering the rectangular groove.
[0039] like Figure 2-Figure 6As shown, a full gear 85 is fixedly mounted on the outer surface of the connecting shaft 1 84, and the right side of the full gear 85 is meshed with the left side of the half gear 83. An electric push rod 1 89 is fixedly mounted on the lower surface of the connecting shaft 2 88, and a connecting plate 810 is fixedly mounted on the output end of the electric push rod 1 89. A stirring rod 811 is fixedly mounted on the lower surface of the connecting plate 810, and a plurality of brushes 812 are fixedly mounted on the outer surface of the stirring rod 811.
[0040] The connecting shaft 84 is driven to rotate intermittently through the full gear 85 and the fixed ring 86, thereby driving the stirring rod 811 to rotate to stir the parts, expanding the cleaning range, and allowing the brush 812 on the stirring rod 811 to brush the soaked parts to improve the cleaning effect.
[0041] like Figure 2 , Figure 3 , Figure 7 As shown, a multi-stage electric push rod 94 is fixedly installed at a position below the inclined plate 7 on the left side of the box body 1, and a push plate 95 is fixedly installed on the output end of the multi-stage electric push rod 94 through the T-plate 5, and the lower surface of the push plate 95 is slidably connected to the upper surface of the right part of the T-plate 5.
[0042] The multi-stage electric push rod 94 extends to drive the push plate 95 to slide right, so that the cleaned parts can be pushed to the conveying mechanism 11 for drying and conveying operations. The feeding process is simple, time-saving and labor-saving, reducing the labor intensity of the staff and improving work efficiency.
[0043] like Figure 7 As shown, a limiting groove 41 is provided on the right side of the upper surface of the left horizontal plate 4 , and the front and rear sides of the limiting groove 41 are slidably connected with the front and rear sides of the sliding block 93 .
[0044] The slider 93 is used to limit the screw sleeve 92 to prevent it from rotating.
[0045] like Figure 7 As shown, sealing blocks 98 are fixedly installed on the left and right sides of the slider 93, and the separated sides of the two sealing blocks 98 are fixedly installed on the left side of the limiting groove 41 and the left side of the left vertical plate 6 respectively, and the front and rear sides of the sealing blocks 98 are slidably connected to the front and rear sides of the limiting groove 41.
[0046] The limiting groove 41 is sealed by a sealing block 98 .
[0047] The working principle of the present invention is as follows: when in use, petrochemical parts are put into the soaking bin formed between the inclined plate 7, the horizontal plate 4, the vertical plate 6 and the box body 1 through the feed trough 10, and water and detergent are added into the soaking bin through the pipe 1 2 for soaking. After soaking for a period of time, the water is drained through the pipe 2 13, and the motor 2 99 and the electric push rod 2 96 are started. The electric push rod 2 96 extends and drives the push plate 2 97 to move downward. The motor 2 99 drives the adjusting screw 91 and the screw sleeve 92 to rotate. The screw sleeve 92 is limited by the slider 93 so that the push plate 2 97 can push the soaked parts into the cleaning bin. Water and detergent are added into the cleaning bin through the second pipe 2, and the motor 1 82 works. Through the semi-gear 83, connecting shaft 1 84, full gear 85, fixing ring 86, connecting sleeve 87, connecting shaft 2 88, electric push rod 1 89 drive connecting plate 810 to rotate intermittently, thereby driving stirring rod 811 to rotate to stir the parts, expanding the cleaning range, and making the brush 812 on stirring rod 811 to brush the soaked parts. After multiple cleanings, the water inside the cleaning chamber is discharged through the second pipe 2 13, and electric push rod 1 89 is extended to drive connecting plate 810 to move upward, and then the multi-stage electric push rod 94 is extended to drive push plate 1 95 to slide right, so that the cleaned parts can be pushed onto conveying mechanism 11, and the cleaned parts can be dried in cooperation with drying mechanism 3 to complete the cleaning of the parts.
[0048] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A petrochemical parts cleaning device, comprising a housing (1), characterized in that: Two vertical plates (6) are arranged at intervals on the top wall of the inner cavity of the box body (1), and the two vertical plates (6) divide the inner cavity of the box body (1) into a soaking chamber, a cleaning chamber, and a drying chamber from left to right in sequence. A feeding assembly (9) is rotatably connected to the upper part of the soaking chamber, a cleaning assembly (8) is arranged in the cleaning chamber, and a drying mechanism (3) is arranged on the upper part of the drying chamber; a horizontal plate (4) is fixedly installed between the left side wall of the box body (1) and the left side vertical plate (6) and between the two vertical plates (6); a T-shaped plate (5) is fixedly installed on the left side of the lower surface of the inner cavity of the box body (1), and the T-shaped plate (5) An inclined plate (7) is fixedly installed between the left side and the left side of the inner cavity of the box body (1), and a pipe 2 (13) passing through the box body (1) is fixedly installed on the right side of the inclined plate (7) and the T-shaped plate (5); two pipes 1 (2) are fixedly installed on the top wall of the box body (1), and the lower ends of the two pipes 1 (2) extend to the soaking bin and the cleaning bin respectively, and a conveying mechanism (11) is arranged at the lower part of the drying bin. A feeding trough (10) is opened on the left side of the box body (1), and a door panel mechanism (14) is fixedly installed on the left side of the lower surface of the right side of the horizontal plate (4) and the drying mechanism (3).
2. A petrochemical parts cleaning device according to claim 1, characterized in that: The cleaning assembly (8) comprises a support plate (81), the lower surface of the bottom of the support plate (81) being fixedly mounted to the right side of the upper surface of the right horizontal plate (4), a motor 1 (82) being fixedly mounted to the upper surface of the top of the support plate (81), a half gear (83) being fixedly mounted on the output end of the motor 1 (82) passing through the support plate (81), a connecting shaft 1 (84) passing through the horizontal plate (4) being rotatably connected to the left side of the lower surface of the top of the support plate (81), a fixing ring (86) being fixedly mounted on the outer surface of the lower end of the connecting shaft 1 (84), connecting sleeves (87) being fixedly mounted on the left and right sides of the outer surface of the fixing ring (86), and a connecting shaft 2 (88) being fixedly mounted on the inner surface of the connecting sleeve (87).
3. A petrochemical parts cleaning device according to claim 2, characterized in that: The feeding assembly (9) comprises an adjusting screw (91), the right end of which is rotatably connected to the left side of the left vertical plate (6), a second motor (99) is fixedly mounted on the left side of the box body (1), and the output end of the second motor (99) passes through the box body (1) and is fixedly mounted on the left end of the adjusting screw (91), a threaded sleeve (92) is threadedly connected to the outer surface of the adjusting screw (91), a sliding block (93) is fixedly mounted on the lower surface of the threaded sleeve (92), an electric push rod (96) is fixedly mounted on the lower surface of the sliding block (93), and a push plate (97) is fixedly mounted on the output end of the second electric push rod (96).
4. A petrochemical parts cleaning device according to claim 3, characterized in that: A rectangular groove is provided on the upper surface of the box body (1) at the position of the motor 1 (82), and a dustproof net (12) is fixedly installed on the inner surface of the rectangular groove.
5. A petrochemical parts cleaning device according to claim 3, characterized in that: A full gear (85) is fixedly mounted on the outer surface of the connecting shaft 1 (84), and the right side of the full gear (85) is meshed with the left side of the half gear (83).
6. A petrochemical parts cleaning device according to claim 3, characterized in that: An electric push rod 1 (89) is fixedly mounted on the lower surface of the second connecting shaft (88), and a connecting plate (810) is fixedly mounted on the output end of the electric push rod 1 (89).
7. A petrochemical parts cleaning device according to claim 6, characterized in that: A stirring rod (811) is fixedly mounted on the lower surface of the connecting plate (810), and a plurality of brushes (812) are fixedly mounted on the outer surface of the stirring rod (811).
8. A petrochemical parts cleaning device according to claim 3, characterized in that: A multi-stage electric push rod (94) is fixedly mounted on the left side of the box body (1) at a position below the inclined plate (7); an output end of the multi-stage electric push rod (94) passes through the T-plate (5) and is fixedly mounted with a push plate 1 (95); and the lower surface of the push plate 1 (95) is slidably connected to the upper surface of the right portion of the T-plate (5).
9. A petrochemical parts cleaning device according to claim 3, characterized in that: A limiting groove (41) is provided on the right side of the upper surface of the left transverse plate (4), and the front and rear sides of the limiting groove (41) are slidably connected to the front and rear sides of the sliding block (93).
10. A petrochemical parts cleaning device according to claim 9, characterized in that: Sealing blocks (98) are fixedly mounted on both the left and right sides of the sliding block (93); the separated sides of the two sealing blocks (98) are respectively fixedly mounted on the left side of the limiting groove (41) and the left side of the left vertical plate (6); and the front and rear sides of the sealing blocks (98) are slidably connected to the front and rear sides of the limiting groove (41).
Citation Information
Patent Citations
Efficient petrochemical part cleaning device
CN210230819U