Cleaning device for diamond wire saw
By designing a cleaning device including rotating ring, ring brush, water storage tank, and water filter tank, the problem of incomplete cleaning and sewage discharge in existing technologies have been solved. Essence
Patent Information
- Application Number
- CN202421056000.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing diamond wire saw can only use cleaning devices to brush one side of the wire saw, resulting in the dust and gravel on the other side being unable to be cleaned, resulting in incomplete cleaning, wasting water resources and polluting the environment.
A cleaning device for the diamond rope saw, including the installation box, turntable, cutting device body, rotating ring, ring brush, water storage tank, and water filter tank. Filtering and recycling sewage tanks.
It achieves more thorough cleaning of the outside of the diamond wire saw, avoids direct discharge of sewage, saves water resources, and reduces environmental pollution.
Smart Images

Figure CN222385396U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire saw cleaning, in particular to a cleaning device for a diamond wire saw. Background Art
[0002] As a flexible superhard material cutting tool, diamond wire saw has a development history of more than 40 years since its launch. It has developed from the initial electroplating technology to the mainstream manufacturing technology with sintering and brazing technology, and from only being able to cut soft stones to being widely used in the mining of rough materials in granite mines, cutting of reinforced concrete or metal structures. While the manufacturing technology is constantly being innovated, the scope of application is also becoming wider and wider.
[0003] The existing cleaning device for diamond wire saw can only brush one side of the wire saw, while the dust and gravel on the other side of the wire saw cannot be cleaned, resulting in incomplete cleaning of the wire saw. The sewage from cleaning the wire saw is directly discharged, resulting in a waste of water resources and pollution of the external environment. Therefore, a cleaning device for diamond wire saw is proposed to solve the above-mentioned problems. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the utility model provides a cleaning device for a diamond wire saw, which has the advantages of cleaning the outer side of the diamond wire saw more thoroughly and filtering and recycling the sewage after cleaning, thereby solving the problem that only one side of the wire saw can be brushed while dust and gravel on the other side of the wire saw cannot be cleaned, resulting in incomplete cleaning of the wire saw and direct discharge of sewage from cleaning the wire saw, resulting in a waste of water resources and pollution of the external environment.
[0006] (II) Technical solution
[0007] The utility model solves the above-mentioned technical problem with the following technical solution: A cleaning device for a diamond wire saw comprises a mounting frame, wherein an inner side wall of the mounting frame is fixedly connected to a fixing plate, a turntable is installed on the front side of the fixing plate, a cutting device body is rotatably connected inside the turntable, a supporting plate is fixedly connected to an inner top wall of the mounting frame, a connecting plate is fixedly connected to the right side of the supporting plate, a first motor is fixedly connected to the lower side of the connecting plate, a first bevel gear is fixedly connected to the output shaft of the first motor, a rotating ring located outside the cutting device body is rotatably connected inside the supporting plate, a second bevel gear meshing with the first bevel gear is arranged on the outer side of the rotating ring, and a ring brush that contacts the cutting device body is arranged on the inner wall of the rotating ring.
[0008] The beneficial effects of the utility model are:
[0009] The cleaning device for a diamond wire saw has the advantages of cleaning the outer side of the diamond wire saw more thoroughly and filtering and recycling the sewage after cleaning.
[0010] On the basis of the above technical solution, the present invention can also be improved as follows.
[0011] Furthermore, a fixed ring is arranged on the outer side of the rotating ring, a rotating sheet rotatably connected to the fixed ring is arranged inside the supporting plate, and the interior of the rotating ring is trumpet-shaped.
[0012] The beneficial effect of adopting the above further scheme is that the rotating ring is supported and kept rotating normally, so that the rotating ring can drive the ring brush to wash the cutting device body, so that the crushed stone and powder can flow out from the inside of the rotating ring.
[0013] Furthermore, a slide groove is provided inside the fixing ring, and a sliding block matching the slide groove is provided on the outer side of the rotating piece.
[0014] Furthermore, a water tank is provided on the top of the installation frame, a first water pump is installed on the inner bottom wall of the water tank, a sprinkler head extending to the interior of the installation frame is installed inside the first water pump, a water filter tank is provided on the inner bottom wall of the installation frame, a second water pump is installed on the inner bottom wall of the water filter tank, and a connecting pipe extending to the interior of the water tank is installed inside the second water pump.
[0015] The beneficial effect of adopting the above further scheme is that it is convenient to recycle the sewage into the water storage tank after filtering, saving water resources and avoiding direct discharge of dirty water to pollute the external environment.
[0016] Furthermore, a second motor is installed on the top of the water filter box, and the output shaft of the second motor is fixedly connected to a one-way threaded rod rotatably connected to the inner wall of the water filter box, and the outer side of the one-way threaded rod is threadedly connected to a fixing plate slidably connected to the side wall of the water filter box.
[0017] Furthermore, a filter is installed at the bottom of the fixing plate, a sliding rod is fixedly connected to the inside of the water filter box, the outer side of the sliding rod is slidably connected to the filter, and a controller is installed on the top of the installation frame.
[0018] The beneficial effect of adopting the above further scheme is that it is easy to raise the filter screen, easy to replace and reinstall the filter screen, maintain the normal filtering effect of the filter screen, and facilitate the recycling of sewage. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is an enlarged view of the structure A of the utility model;
[0021] Figure 3 This is a cross-sectional view of the structure of the utility model;
[0022] Figure 4 This is a connection diagram of the fixed ring and the rotating piece of the utility model structure.
[0023] In the figure: 1. mounting frame; 2. fixing plate; 3. turntable; 4. cutting device body; 5. supporting plate; 6. connecting plate; 7. first motor; 8. first bevel gear; 9. rotating ring; 10. second bevel gear; 11. ring brush; 12. fixing ring; 13. rotating sheet; 14. water storage tank; 15. first water pump; 16. sprinkler head; 17. connecting pipe; 18. filter tank; 19. second water pump; 20. second motor; 21. one-way threaded rod; 22. fixing sheet; 23. filter screen; 24. sliding rod; 25. controller. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In the embodiment, Figure 1-4 A cleaning device for a diamond wire saw is provided. The utility model comprises a mounting frame 1, an inner side wall of the mounting frame 1 is fixedly connected with a fixing plate 2, a front side of the fixing plate 2 is installed with a turntable 3, the inside of the turntable 3 is rotatably connected with a cutting device body 4, an inner top wall of the mounting frame 1 is fixedly connected with a supporting plate 5, the right side of the supporting plate 5 is fixedly connected with a connecting plate 6, the lower side of the connecting plate 6 is fixedly connected with a first motor 7, the output shaft of the first motor 7 is fixedly connected with a first bevel gear 8, the inside of the supporting plate 5 is rotatably connected with a rotating ring 9 located on the outside of the cutting device body 4, a second bevel gear 10 meshing with the first bevel gear 8 is arranged on the outer side of the rotating ring 9, and a ring brush 11 in conflict with the cutting device body 4 is arranged on the inner wall of the rotating ring 9.
[0026] Specifically, refer to Figure 2 and Figure 4 A fixed ring 12 is arranged outside the rotating ring 9, and a rotating piece 13 rotatably connected to the fixed ring 12 is arranged inside the supporting plate 5. The interior of the rotating ring 9 is trumpet-shaped.
[0027] In this embodiment, when the cutting device body 4 needs to be cleaned, the fixed ring 12 rotates inside the rotating plate 13, and the rotating ring 9 drives the ring brush 11 to rotate, thereby brushing off the residual powder and gravel on the outside of the cutting device body 4, and the powder and gravel inside the rotating ring 9 slide down along the inner wall of the rotating ring 9.
[0028] Specifically, refer to Figure 4 A slide groove is provided inside the fixed ring 12, and a slider matching the slide groove is provided on the outer side of the rotating piece 13.
[0029] In this embodiment, when the rotating ring 9 rotates, it drives the fixed ring 12 to slide inside the rotating piece 13, so that the slider slides inside the slide groove, preventing the fixed ring 12 from separating from the rotating piece 13, ensuring the normal sliding of the fixed ring 12 and the rotating piece 13.
[0030] Specifically, refer to Figure 3 and Figure 4 A water tank 14 is arranged on the top of the installation frame 1, and a first water pump 15 is installed on the inner bottom wall of the water tank 14. A sprinkler head 16 extending to the inside of the installation frame 1 is installed inside the first water pump 15. A water filter box 18 is arranged on the inner bottom wall of the installation frame 1, and a second water pump 19 is installed on the inner bottom wall of the water filter box 18. A connecting pipe 17 extending to the inside of the water tank 14 is installed inside the second water pump 19.
[0031] In this embodiment, when washing the outside of the cutting device body 4, the first water pump 15 is started, and the first water pump 15 drives the water inside the water tank 14 to spray water to the outside of the cutting device body 4 through the sprinkler head 16. After washing the cutting device body 4, the water flows into the inside of the filter tank 18. After being filtered by the filter tank 18, the second water pump 19 is started, and the second water pump 19 drives the filtered water to flow back into the inside of the water tank 14 through the connecting pipe 17.
[0032] Specifically, refer to Figure 1 and Figure 3 A second motor 20 is installed on the top of the water filter box 18. The output shaft of the second motor 20 is fixedly connected to a one-way threaded rod 21 that is rotatably connected to the inner wall of the water filter box 18. The outer side of the one-way threaded rod 21 is threadedly connected to a fixing plate 22 that is slidably connected to the side wall of the water filter box 18.
[0033] A filter screen 23 is installed at the bottom of the fixing plate 22 , a slide bar 24 is fixedly connected to the inside of the filter box 18 , the outer side of the slide bar 24 is slidably connected to the filter screen 23 , and a controller 25 is installed on the top of the installation frame 1 .
[0034] In this embodiment, when the filter 23 needs to be replaced after a long period of filtration, the second motor 20 is started through the control of the controller 25. The second motor 20 drives the one-way threaded rod 21 to rotate, and the one-way threaded rod 21 drives the fixing plate 22 to move upward. The fixing plate 22 drives the filter 23 to slide toward the outside of the water filter box 18, and a new filter 23 is replaced. The sliding rod 24 causes both sides of the filter 23 to rise or fall at the same time.
[0035] Working principle:
[0036] First, when cleaning the cutting device body 4, the first water pump 15 is started through the controller 25, and the first water pump 15 drives the water in the water storage tank 14 to be sprayed on the outside of the cutting device body 4 through the water spray head 16, and the first motor 7 is started, and the first motor 7 drives the first bevel gear 8 to rotate, and the first bevel gear 8 drives the second bevel gear 10 to rotate, and the second bevel gear 10 drives the rotating ring 9 to rotate, and the rotating ring 9 drives the ring brush 11 to rotate, and the ring brush 11 scrubs the outside of the cutting device body 4, and the sewage after scrubbing flows to the inside of the lower filter box 18 and is filtered by the filter 23;
[0037] Then: start the second water pump 19, the second water pump 19 drives the filtered water to flow back into the water storage tank 14 through the connecting pipe for recycling, so as to avoid sewage discharge and pollution of the environment. When the filter 23 needs to be replaced, start the second motor 20, the second motor 20 drives the one-way threaded rod 21 to rotate, the one-way threaded rod 21 drives the fixing plate 22 to slide upward, and the fixing plate 22 drives the filter 23 to move upward, thereby replacing the new filter 23.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for a diamond wire saw, comprising a mounting frame (1), characterized in that: The inner side wall of the installation frame (1) is fixedly connected to a fixing plate (2), a rotating disk (3) is installed on the front side of the fixing plate (2), the interior of the rotating disk (3) is rotatably connected to a cutting device body (4), the inner top wall of the installation frame (1) is fixedly connected to a supporting plate (5), the right side of the supporting plate (5) is fixedly connected to a connecting plate (6), the lower side of the connecting plate (6) is fixedly connected to a first motor (7), the output shaft of the first motor (7) is fixedly connected to a first bevel gear (8), the interior of the support plate (5) is rotatably connected to a rotating ring (9) located outside the cutting device body (4), the outer side of the rotating ring (9) is provided with a second bevel gear (10) meshing with the first bevel gear (8), and the inner wall of the rotating ring (9) is provided with a ring brush (11) that contacts the cutting device body (4).
2. A cleaning device for a diamond wire saw according to claim 1, characterized in that: A fixed ring (12) is arranged outside the rotating ring (9), a rotating piece (13) rotatably connected to the fixed ring (12) is arranged inside the supporting plate (5), and the interior of the rotating ring (9) is trumpet-shaped.
3. A cleaning device for a diamond wire saw according to claim 2, characterized in that: A sliding groove is provided inside the fixing ring (12), and a sliding block matching the sliding groove is provided on the outside of the rotating piece (13).
4. A cleaning device for a diamond wire saw according to claim 1, characterized in that: A water storage tank (14) is arranged on the top of the installation frame (1), a first water pump (15) is installed on the inner bottom wall of the water storage tank (14), a water spray head (16) extending to the inside of the installation frame (1) is installed inside the first water pump (15), a water filter box (18) is arranged on the inner bottom wall of the installation frame (1), a second water pump (19) is installed on the inner bottom wall of the water filter box (18), and a connecting pipe (17) extending to the inside of the water storage tank (14) is installed inside the second water pump (19).
5. A cleaning device for a diamond wire saw according to claim 4, characterized in that: A second motor (20) is installed on the top of the water filter box (18); the output shaft of the second motor (20) is fixedly connected to a one-way threaded rod (21) rotatably connected to the inner wall of the water filter box (18); the outer side of the one-way threaded rod (21) is threadedly connected to a fixing plate (22) slidably connected to the side wall of the water filter box (18).
6. A cleaning device for a diamond wire saw according to claim 5, characterized in that: A filter screen (23) is installed at the bottom of the fixing plate (22), a sliding rod (24) is fixedly connected to the inside of the water filter box (18), the outer side of the sliding rod (24) is slidably connected to the filter screen (23), and a controller (25) is installed on the top of the installation frame (1).