Railway track elastic strip forming device

By designing a railway track elastic strip forming device that includes a heating plate and a cooling box, the problem of springback deformation caused by the inability of the traditional device to be cooled in time is solved, and higher quality and more efficient elastic strip molding is achieved.

CN222385776UActive Publication Date: 2025-01-24陕西中铁华博实业发展有限公司
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Patent Information

Application Number
CN202421213417.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-24
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

Traditional elastic strip forming devices cannot cool the formed steel bars in time, causing the steel bars to rebound and deform, affecting the quality of the elastic strips, and wasted a lot of time during the forming process.

Method used

A railway rail bouncing strip forming device is designed, including the workbench, support frame, sliding, square grooves, motors, thread rods, slider, mold table, heating board and cooling box. Move the thread pole and slider to move and fix and stammented it through the motor, and use the heating plate to improve the plasticity of the material. The cooling box spray the cold air to cool the bullets through the nozzle.

Benefits of technology

It effectively prevents the elastic strip from rebounding and deforming after molding, improves the hardness and strength of the elastic strip, shortens the molding time, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pressing, and discloses a railway track elastic strip forming device which comprises a workbench and a second pressing block, the workbench is provided with a supporting frame, a first sliding groove, a square groove and a second sliding groove, the top end of the supporting frame is provided with a circular groove, and a second motor is fixedly arranged in the circular groove. According to the device, a third sliding block and a fourth sliding block on a second threaded rod are driven to move, an unmachined elastic strip is clamped and fixed, the situation that the elastic strip is deviated during pressing, pressing deformation of the elastic strip is caused, and the follow-up using effect is affected is avoided, raw materials are heated through a heating plate so that the plasticity of the raw materials can be improved, and deformation resistance can be reduced; and after forming is completed, air enters the cooling box through the air inlet pipe, enters the second conveying pipe along the air outlet pipe and is sprayed out through the spray head, the elastic strip is cooled, hardening work is completed, rebound deformation is prevented, the hardness and strength of the elastic strip are improved, and meanwhile it is guaranteed that the elastic strip is evenly cooled in the cooling process.
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Description

Technical Field

[0001] The utility model relates to the technical field of pressing, in particular to a railway track spring bar forming device. Background Art

[0002] Rails are components that support locomotives and the direction of locomotives. Rails are fixed to the sleepers of the roadbed by elastic fasteners. The buckling parts of the elastic fasteners are mainly spring bars. The spring bars work under repeated alternating stresses. They are subjected to bending, torsion, fatigue and corrosion. When vehicles pass, they must also withstand extremely high instantaneous impact loads. Therefore, the performance requirements of the spring bars are very strict. The spring clip buckling parts mainly utilize the bending deformation properties of the material when working. The processing is relatively simple and the cost is often low. However, due to the holes opened for bolt fastening, stress concentration is prone to occur in this part. The maximum surface bending moment is exactly the maximum cross-section weakening point. Therefore, the stamping forming of the spring bar is very important. The forming of the spring bar is mainly through bending the heated and softened steel bar into a certain shape through a forming device. However, the traditional spring bar forming device cannot cool the formed steel bar in time, resulting in the heated and softened steel bar still having a certain elasticity. After it is taken out, it often rebounds and deforms, seriously affecting the quality of the spring bar. In addition, the normally formed spring bar requires a certain amount of cooling and extrusion, which wastes a lot of time. Therefore, a railway track spring bar forming device is proposed. Utility Model Content

[0003] The utility model aims to solve the shortcomings in the prior art and proposes a railway track spring bar forming device.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a railway track spring strip forming device, including a workbench and a pressing block 2, the workbench is provided with a support frame, a slide groove 1, a square groove, and a slide groove 2, a circular groove is provided at the top of the support frame, a motor 2 is fixedly provided in the circular groove, a driving wheel is fixedly connected to the output end of the motor 2, a threaded rod 3 is provided in the middle of the support frame, a driven wheel is threadedly connected to the threaded rod 3, a belt is installed between the driving wheel and the driven wheel, a limit block is provided on the side of the threaded rod 3 away from the driven wheel, a pressing block 1 is fixedly installed on the side of the threaded rod 3 away from the limit block, and the pressing block 2 is provided with a circular hole, and the threaded rod 3 penetrates and slides in the circular hole.

[0005] As a further description of the above technical solution:

[0006] A motor 1 is fixedly arranged in the square groove, a threaded rod 1 is fixedly connected to the output end of the motor 1, a slider 1 and a slider 2 are threadedly connected to the threaded rod 1, the slider 1 and the slider 2 are arranged oppositely, a groove is arranged on one side of the top of the slider 1 and the slider 2, the slider 1 and the slider 2 are provided with holes, the threaded rod 1 is located in the slide groove 2, a support block is slidably connected to the middle of the slide groove 2, the top of the support block is fixedly connected to the mold table, and a heating plate is arranged in the groove.

[0007] As a further description of the above technical solution:

[0008] A slide groove three is arranged at the top of the mold table, and a threaded rod two is arranged on the slide groove three. A slider three and a slider four are arranged on the threaded rod two. The slider three and the slider four are arranged oppositely. A rotating shaft is installed on one side of the threaded rod two, and a limiting groove is arranged under the support block.

[0009] As a further description of the above technical solution:

[0010] A cooling box is fixedly arranged on one side of the workbench, an air inlet pipe is installed on one side of the cooling box, an air outlet pipe is arranged on the side of the cooling box away from the air inlet pipe, a second delivery pipe is arranged on the side of the air outlet pipe away from the cooling box, and a plurality of nozzles are installed on the second delivery pipe.

[0011] As a further description of the above technical solution:

[0012] The driven wheel and the limit block are located on both sides of the support frame, and the limit block and the driven wheel are arranged in parallel.

[0013] As a further description of the above technical solution:

[0014] A slide groove 1 is arranged on one side of the workbench and the support frame, a slide rod is fixedly installed in the slide groove 1, and a door curtain is slidably arranged on the slide rod.

[0015] As a further description of the above technical solution:

[0016] Both sides below the mold table are hingedly connected with hinge blocks, and two groups of hinge blocks are provided.

[0017] The utility model has the following beneficial effects:

[0018] 1. In the utility model, the unprocessed spring strip is clamped and fixed by driving the slider three and the slider four on the threaded rod two to prevent it from deflecting during pressing, causing it to be deformed by pressing and affecting the subsequent use effect. The raw material is heated by the heating plate to improve its plasticity and reduce deformation resistance, ensuring that the raw material maintains an appropriate temperature during the processing. After the molding is completed, the air enters the cooling box through the air inlet pipe and enters the delivery pipe two along the air outlet pipe and is ejected through the nozzle to cool the spring strip to complete the hardening work, prevent rebound deformation, improve its hardness and strength, and ensure that the spring strip is evenly cooled during the cooling process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a structural schematic diagram of a railway track spring bar forming device proposed by the utility model;

[0020] Figure 2 A schematic diagram of the partial structure of a railway track spring bar forming device proposed in the utility model Figure 1 ;

[0021] Figure 3 A schematic diagram of the partial structure of a railway track spring bar forming device proposed in the utility model Figure 2 ;

[0022] Figure 4 A schematic diagram of the partial structure of a railway track spring bar forming device proposed in the utility model Figure 3 .

[0023] Legend:

[0024] 1. Workbench; 2. Support frame; 3. Slide 1; 4. Round groove; 5. Square groove; 6. Slide 2; 7. Motor 1; 8. Threaded rod 1; 9. Slider 1; 10. Slider 2; 11. Support block; 12. Mold table; 13. Slide 3; 14. Slider 3; 15. Slider 4; 16. Threaded rod 2; 17. Rotating shaft; 18. Pressing block 1; 19. Threaded rod 3; 20. Round hole; 21. Limiting block; 22. Motor 2; 23. Driving wheel; 24. Driven wheel; 25. Belt; 26. Groove; 27. Articulated block; 28. Delivery pipe 2; 29. ​​Nozzle; 30. Pressing block 2; 31. Sliding rod; 32. Limiting groove; 33. Cooling box; 34. Inlet pipe; 35. Outlet pipe. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Reference Figure 1-Figure 4 The utility model provides an embodiment: a railway track spring bar forming device, including a workbench 1, a pressing block 2 30, a support frame 2, a slide groove 3, a square groove 5, and a slide groove 6 are arranged on the workbench 1, a circular groove 4 is arranged at the top of the support frame 2, a motor 22 is fixedly arranged in the circular groove 4, and a driving wheel 23 is fixedly connected to the output end of the motor 22, a threaded rod 3 19 is arranged in the middle of the support frame 2, and a driven wheel 24 is threadedly connected to the threaded rod 3 19, and the driving wheel 23 and the driven wheel A belt 25 is installed between 24, a limit block 21 is provided on the side of the threaded rod three 19 away from the driven wheel 24, a pressing block 18 is fixedly installed on the side of the threaded rod three 19 away from the limit block 21, and the pressing block two 30 is provided with a round hole 20, the threaded rod three 19 passes through and slides in the round hole 20, and the unprocessed elastic strip is clamped and fixed by driving the slider three 14 and the slider four 15 on the threaded rod two 16 to prevent it from deflecting during pressing, causing it to be pressed and deformed, affecting the subsequent use effect.

[0027] A motor 7 is fixedly arranged in the square groove 5, and a threaded rod 8 is fixedly connected to the output end of the motor 7. A slider 9 and a slider 2 10 are threadedly connected on the threaded rod 8. The slider 9 and the slider 2 10 are arranged oppositely. A groove 26 is arranged on one side of the top of the slider 9 and the slider 2 10. The slider 19 and the slider 2 10 are arranged with holes. The threaded rod 8 is located in the slide groove 2 6. A support block 11 is slidably connected to the middle of the slide groove 26. The top of the support block 11 is fixedly connected to the mold table 12. A heating plate is arranged in the groove 26. A slide groove 3 13 is arranged on the top of the mold table 12. The slide groove 3 13 is provided with a threaded rod 2 16. A slider 3 14 and a slider 4 15 are arranged on the threaded rod 2 16. The slider 3 14 and the slider 4 15 are arranged oppositely. A rotating shaft 17 is installed on one side of the threaded rod 2 16. A limited A positioning groove 32 is provided on one side of the workbench 1, a cooling box 33 is fixedly provided on one side of the cooling box 33, an air inlet pipe 34 is installed on one side of the cooling box 33, an air outlet pipe 35 is provided on the side of the cooling box 33 away from the air inlet pipe 34, a conveying pipe 28 is provided on the side of the air outlet pipe 35 away from the cooling box 33, and a plurality of nozzles 29 are installed on the conveying pipe 28, a driven wheel 24 and a limit block 21 are located on both sides of the support frame 2, and the limit block 21 and the driven wheel 24 are arranged in parallel, a slide groove 3 is provided on one side of the workbench 1 and the support frame 2, a slide rod 31 is fixedly installed in the slide groove 3, a door curtain slides on the slide rod 31, and hinge blocks 27 are hingedly connected on both sides below the mold table 12, and two groups of hinge blocks 27 are provided. The raw materials are heated by a heating plate to improve their plasticity and reduce deformation resistance, so as to ensure that the raw materials maintain an appropriate temperature during processing.

[0028] Working principle: First, process the spring strip as needed, set the mold in the groove 26, start the motor 7, the motor 7 drives the threaded rod 8 to rotate, and then drives the slider 9 and the slider 2 10 to the appropriate position, and places the unprocessed spring strip on the mold table 12. The worker uses a tool to drive the threaded rod 2 16 to rotate through the rotating shaft 17, and then drives the slider 3 14 and the slider 4 15 to move inward, so as to get close to the unprocessed spring strip, clamp it and prevent it from shaking when pressed, causing it to be deformed by pressing, affecting the subsequent use effect, and manually slide the door curtain on the slide rod 31 in the slide groove 3 to close it, and then start the motor 22, the motor 22 drives the driving wheel 23 to rotate, and the driving wheel 23 drives the driven wheel 24 through the belt 25. Under the action of the thread, the driven wheel 24 drives the threaded rod 3 19 to move downward on the support frame 2, and then drives the threaded rod 3 The pressing block 18 on the rod three 19 moves downward, so that the pressing block 18 approaches the mold table 12. When the threaded rod three 19 drops to a certain distance, the upper limit block 21 of the threaded rod three 19 generates a downward force on the pressing block 2 30, thereby driving the pressing block 2 30 to move downward, so that the pressing block 2 30 approaches the groove 26 to perform the stamping operation. At the same time, the heating plate is started to heat the unprocessed elastic strip bending part to improve its plasticity and reduce deformation resistance. After the molding is completed, the cooling box 33 is started, and the air is input into the air inlet pipe 34 from the outside to enter the cooling box 33 for cooling, and then enters the conveying pipe 2 28 along the belt 25 and is sprayed out through the nozzle 29 to cool the elastic strip to complete the hardening work, improve its hardness and strength, and ensure that the elastic strip is evenly cooled during the cooling process. After the end, the worker takes out the processed elastic strip for the next process.

[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A railway track spring bar forming device, comprising a workbench (1) and a pressing block (30), characterized in that: The workbench (1) is provided with a support frame (2), a slide groove 1 (3), a square groove (5), and a slide groove 2 (6); a circular groove (4) is provided at the top of the support frame (2); a motor 2 (22) is fixedly provided in the circular groove (4); a driving wheel (23) is fixedly connected to the output end of the motor 2 (22); a threaded rod 3 (19) is provided in the middle of the support frame (2); a driven wheel (24) is threadedly connected to the threaded rod 3 (19); a belt (25) is installed between the driving wheel (23) and the driven wheel (24); a limit block (21) is provided on the side of the threaded rod 3 (19) away from the driven wheel (24); a pressing block 1 (18) is fixedly installed on the side of the threaded rod 3 (19) away from the limit block (21); the pressing block 2 (30) is provided with a circular hole (20); the threaded rod 3 (19) penetrates and slides in the circular hole (20).

2. A railway track spring bar forming device according to claim 1, characterized in that: A motor (7) is fixedly arranged in the square groove (5), and a threaded rod (8) is fixedly connected to the output end of the motor (7), and a slider (9) and a slider (10) are threadedly connected to the threaded rod (8), and the slider (9) and the slider (10) are arranged oppositely, and a groove (26) is arranged on one side of the top of the slider (9) and the slider (10), and the slider (9) and the slider (10) are provided with holes, and the threaded rod (8) is located in the slide groove (6), and a support block (11) is slidably connected to the middle of the slide groove (6), and a mold table (12) is fixedly connected to the top of the support block (11), and a heating plate is arranged in the groove (26).

3. A railway track spring bar forming device according to claim 2, characterized in that: The top of the mold table (12) is provided with a slide groove three (13), the slide groove three (13) is provided with a threaded rod two (16), the threaded rod two (16) is provided with a slider three (14) and a slider four (15), the slider three (14) and the slider four (15) are arranged oppositely, a rotating shaft (17) is installed on one side of the threaded rod two (16), and a limiting groove (32) is provided below the support block (11).

4. A railway track spring bar forming device according to claim 1, characterized in that: A cooling box (33) is fixedly arranged on one side of the workbench (1), an air inlet pipe (34) is installed on one side of the cooling box (33), an air outlet pipe (35) is arranged on the side of the cooling box (33) away from the air inlet pipe (34), a second delivery pipe (28) is arranged on the side of the air outlet pipe (35) away from the cooling box (33), and a plurality of nozzles (29) are installed on the second delivery pipe (28).

5. The railway track spring bar forming device according to claim 1, characterized in that: The driven wheel (24) and the limiting block (21) are located on both sides of the support frame (2), and the limiting block (21) and the driven wheel (24) are arranged in parallel.

6. The railway track spring bar forming device according to claim 1, characterized in that: A slide groove (3) is provided on one side of the workbench (1) and the support frame (2), a slide rod (31) is fixedly installed in the slide groove (3), and a door curtain slides on the slide rod (31).

7. The railway track spring bar forming device according to claim 3, characterized in that: Both sides below the mold platform (12) are hingedly connected with hinge blocks (27), and two groups of hinge blocks (27) are provided.