Automatic cleaning device for laser drilling wheel

Abstract

The utility model relates to an automatic cleaning device for a laser drilling wheel, which comprises a main body structure, a turntable component, a jet flow pipeline and a cylinder component, wherein the turntable component, the jet flow pipeline and the cylinder component are fixedly mounted in the main body structure; the rotating disc assembly comprises a servo motor fixedly installed in the main body structure, a coupler support fixedly installed outside the output end of the servo motor, and a coupler body fixedly connected to the output end of the servo motor. According to the automatic cleaning device for the laser drilling wheel, the servo motor drives the laser drilling wheel, the air cylinder drives the fan-shaped nozzle, jet water is provided through the high-pressure jet pipeline to conduct all-directional cleaning on the laser drilling wheel, intelligent management of the cleaning process can be achieved through PLC control, the automation rate and the cleaning efficiency of laser drilling wheel cleaning are improved, and the laser drilling wheel cleaning efficiency is improved. The maintenance cost is saved, and the problems that in the long-time use process of the laser drilling wheel, a large amount of dust is accumulated on parts, the attractiveness is affected, and the cigarette production amount is affected are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of cigarette production, in particular to an automatic cleaning device for a laser punching wheel. Background Art

[0002] Cigarettes are tobacco products made by rolling tobacco into strips with cigarette paper, also known as paper cigarettes, cigarettes, and cigarette rolls. There are filter cigarettes and mouthless cigarettes, and they are divided into light and strong flavors.

[0003] At present, laser drilling is an indispensable part of the cigarette production process. It affects the quality of cigarette production to a certain extent, especially the laser drilling wheel, a key component in the equipment. However, during the long-term use of the laser drilling wheel, a lot of dust will accumulate on the parts, which not only affects the appearance, but also affects the quality of cigarette production. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides an automatic cleaning device for a laser punching wheel, which has the advantages of easy cleaning and ease of use. It solves the problem that a large amount of dust will accumulate on the parts during the long-term use of the laser punching wheel, which not only affects the appearance but also affects the amount of cigarette production.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic cleaning device for a laser drilling wheel, comprising a main structure, a turntable assembly fixedly mounted inside the main structure, a jet pipeline and a cylinder assembly;

[0006] The turntable assembly includes a servo motor fixedly mounted inside the main structure, a coupling bracket fixedly mounted outside the output end of the servo motor, a coupling body fixedly connected to the output end of the servo motor, a universal coupling fixedly mounted on the other end of the coupling body, a coupling seat fixedly mounted on the other end of the universal coupling, a transmission shaft fixedly mounted on the other end of the coupling seat, and a turntable body fixedly connected to the other end of the transmission shaft;

[0007] The jet pipeline includes a water pump fixedly installed inside the main structure, a flow switch and a filter fixedly installed at the output end of the water pump, a pipeline body fixedly installed on one side of the filter, and a fan-shaped nozzle fixedly connected to the other end of the pipeline body;

[0008] The cylinder assembly includes a cylinder support rod fixedly installed inside the main structure, a connecting plate fixedly installed on the top of the cylinder support rod, a cylinder body fixedly installed on one side of the connecting plate, and a nozzle connecting seat fixedly connected to the output end of the cylinder body.

[0009] Furthermore, the main structure includes a sink, a storage room, a clean water tank, a sewage tank, a control box, a liquid level gauge, casters, a drain pipe, a sewage recovery pipeline and a filter; the storage room is fixedly connected to the bottom of the sink, the clean water tank and the sewage tank are fixedly connected to the right side of the storage room, the control box is fixedly connected to the right side of the sink, the casters are movably installed at the bottom of the storage room, the clean water tank and the sewage tank, and the drain pipe is installed at the bottom of the clean water tank.

[0010] Furthermore, the filter screen is located between the clean water tank and the sewage tank, and the sewage recovery pipeline connects the water tank and the sewage tank.

[0011] Furthermore, the coupling bracket and the coupling seat are fixedly connected to the partition between the water tank and the storage room, and a bearing is provided in the coupling seat.

[0012] Furthermore, the flow switch is located on one side of the filter, and the pipeline body is located on the other side away from the filter.

[0013] Furthermore, the fan-shaped nozzle is fixedly connected to the nozzle connecting seat, and the cylinder support rod is located inside the water tank.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] The laser punching wheel automatic cleaning device is driven by a servo motor to drive the laser punching wheel, and a cylinder to drive a fan-shaped nozzle. Jet water is provided through a high-pressure jet pipeline to clean the laser punching wheel in all directions. The cleaning process can be intelligently managed through PLC control, thereby improving the automation rate and cleaning efficiency of the laser punching wheel cleaning, saving maintenance costs, and solving the problem that a large amount of dust will accumulate on the parts during the long-term use of the laser punching wheel, which not only affects the appearance but also affects the amount of cigarette production. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0017] Figure 2 It is a three-dimensional diagram of some structures of the utility model;

[0018] Figure 3 This is a front view of the main structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of some hidden parts of the main structure of the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the turntable assembly of the utility model;

[0021] Figure 6 This is a schematic diagram of the jet pipeline structure of the utility model.

[0022] In the figure: 1. Main structure; 1001. Sink; 1002. Storage room; 1003. Clean water tank; 1004. Sewage tank; 1005. Control box; 1006. Liquid level gauge; 1007. Casters; 1008. Drain pipe; 1009. Sewage recovery pipeline; 1010. Filter; 2. Turntable assembly; 2001. Servo motor; 2002. Coupling bracket; 2003. Coupling body; 2 004, universal coupling; 2005, coupling seat; 2006, transmission shaft; 2007, turntable body; 3, jet pipeline; 3001, water pump; 3002, flow switch; 3003, filter; 3004, pipeline body; 3005, fan-shaped nozzle; 4, cylinder assembly; 4001, cylinder body; 4002, connecting plate; 4003, nozzle connecting seat; 4004, cylinder support rod. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-6 In this embodiment, an automatic cleaning device for a laser drilling wheel includes a main structure 1, a turntable assembly 2 fixedly installed inside the main structure 1, a jet pipeline 3 and a cylinder assembly 4.

[0025] The main structure 1 includes a water tank 1001, a storage room 1002, a clean water tank 1003, a sewage tank 1004, a control box 1005, a liquid level meter 1006, casters 1007, a drain pipe 1008, a sewage recovery pipeline 1009 and a filter 1010. The storage room 1002 is fixedly connected to the bottom of the water tank 1001, the clean water tank 1003 and the sewage tank 1004 are fixedly connected to the right side of the storage room 1002, the control box 1005 is fixedly connected to the right side of the water tank 1001, the casters 1007 are movably installed at the bottom of the storage room 1002, the clean water tank 1003 and the sewage tank 1004, and the drain pipe 1008 is installed at the bottom of the clean water tank 1003.

[0026] The filter screen 1010 is located between the clean water tank 1003 and the sewage tank 1004, and the sewage recovery pipeline 1009 connects the water tank 1001 and the sewage tank 1004. The water tank 1001 is a cleaning station, and the laser punching wheel is placed in it. The water tank 1001 is provided with an observation window, and the internal situation of the water tank 1001 can be observed; the storage room 1002 is an expansion space, which provides installation space for other components and can also store tools and other objects; the clean water tank 1003 stores clean water for cleaning work; the sewage tank 1004 is used to recycle and store the sewage after cleaning, and it enters the clean water tank 1003 after being filtered by the filter screen 1010 between the clean water tank 1003 and the sewage tank 1004 for use in the next cleaning; the control box 1005 is a control unit, and the control box 1005 is used to control the control box 1005. The liquid level meter 1006 is used to measure the liquid level in the water tank; the caster 1007 plays a supporting role and facilitates the movement and transportation of the entire device. The caster 1007 has a locking device to keep the device stable as a whole during operation; the drain pipe 1008 is used to release the filtered sewage; the cleaned sewage enters the sewage tank 1004 through the sewage recovery pipeline 1009. During operation, the clean water in the clean water tank 1003 is transported to the top of the water tank 1001 through the jet pipeline 3 to clean the laser punching wheel. While cleaning, the turntable assembly 2 rotates so that the entire circumference of the laser punching wheel can be cleaned. The cleaned sewage enters the sewage tank 1004 through the sewage recovery pipeline 1009, and then enters the clean water tank 1003 after being filtered by the filter 1010 for use in the next cleaning.

[0027] The turntable assembly 2 includes a servo motor 2001 fixedly mounted inside the main structure 1, a coupling bracket 2002 fixedly mounted outside the output end of the servo motor 2001, a coupling body 2003 fixedly connected to the output end of the servo motor 2001, a universal coupling 2004 fixedly mounted at the other end of the coupling body 2003, a coupling seat 2005 fixedly mounted at the other end of the universal coupling 2004, a transmission shaft 2006 fixedly mounted at the other end of the coupling seat 2005, and a coupling body 2003 fixedly connected to the output end of the servo motor 2001. The turntable body 2007 at the other end of the transmission shaft 2006, the coupling bracket 2002 and the coupling seat 2005 are fixedly connected to the partition between the sink 1001 and the storage room 1002, and a bearing is provided in the coupling seat 2005. When working, the servo motor 2001 drives the entire transmission chain to drive the turntable body 2007 to rotate. The laser punching wheel is installed on the turntable body 2007 and rotates with the turntable body 2007. The turntable body 2007 is installed with an inclination to facilitate the flow of sewage after cleaning.

[0028] The jet pipeline 3 includes a water pump 3001 fixedly installed inside the main structure 1, a flow switch 3002 and a filter 3003 fixedly installed at the output end of the water pump 3001, a pipeline body 3004 fixedly installed on one side of the filter 3003, and a fan-shaped nozzle 3005 fixedly connected to the other end of the pipeline body 3004. The flow switch 3002 is located on one side of the filter 3003, and the pipeline body 3004 is located on the other side away from the filter 3003. The flow switch 3002 controls the flow and on-off of water; the fan-shaped nozzle 3005 is set at a fixed angle to ensure that the spray range fully covers the laser drilling wheel.

[0029] The cylinder assembly 4 includes a cylinder support rod 4004 fixedly installed inside the main structure 1, a connecting plate 4002 fixedly installed on the top of the cylinder support rod 4004, a cylinder body 4001 fixedly installed on one side of the connecting plate 4002 and a nozzle connecting seat 4003 fixedly connected to the output end of the cylinder body 4001, the fan-shaped nozzle 3005 is fixedly connected to the nozzle connecting seat 4003, the cylinder support rod 4004 is located inside the water tank 1001, the cylinder body 4001 is extended and retracted, driving the connecting plate 4002 and the fan-shaped nozzle 3005 to move, and spraying and cleaning are performed at different workstations.

[0030] The beneficial effects of the above embodiments are:

[0031] The laser punching wheel automatic cleaning device is driven by a servo motor 2001, and a cylinder body 4001 drives a fan-shaped nozzle 3005. The high-pressure jet pipeline 3 provides jet water to clean the laser punching wheel in all directions, and the cleaning process can be intelligently managed through PLC control, thereby improving the automation rate and cleaning efficiency of the laser punching wheel cleaning, saving maintenance costs, and solving the problem that a large amount of dust will accumulate on the parts during the long-term use of the laser punching wheel, which not only affects the appearance but also affects the amount of cigarette production.

[0032] The working principle of the above embodiment is:

[0033] The automatic cleaning device for the laser punching wheel, when the automatic cleaning device for the laser punching wheel is working, the servo motor 2001 drives the entire transmission chain, drives the turntable body 2007 to rotate, the laser punching wheel is installed on the turntable body 2007, and rotates with the turntable body 2007, the clean water in the clean water tank 1003 is transported to the top of the water tank 1001 through the jet pipeline 3, and at the same time, the cylinder body 4001 is extended and retracted, driving the connecting plate 4002 and the fan-shaped nozzle 3005 to move, and spray cleaning is performed at different workstations, thereby facilitating the cleaning of the laser punching wheel, reducing the dust on the laser punching wheel, and improving the automation rate and cleaning efficiency of the cleaning device for the laser punching wheel.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic cleaning device for a laser drilling wheel, characterized in that: It comprises a main structure (1), a turntable assembly (2) fixedly installed inside the main structure (1), a jet pipeline (3) and a cylinder assembly (4); The turntable assembly (2) comprises a servo motor (2001) fixedly mounted inside the main structure (1), a coupling bracket (2002) fixedly mounted outside the output end of the servo motor (2001), a coupling body (2003) fixedly connected to the output end of the servo motor (2001), a universal coupling (2004) fixedly mounted at the other end of the coupling body (2003), a coupling seat (2005) fixedly mounted at the other end of the universal coupling (2004), a transmission shaft (2006) fixedly mounted at the other end of the coupling seat (2005), and a turntable body (2007) fixedly connected to the other end of the transmission shaft (2006); The jet pipeline (3) comprises a water pump (3001) fixedly installed inside the main structure (1), a flow switch (3002) and a filter (3003) fixedly installed at the output end of the water pump (3001), a pipeline body (3004) fixedly installed on one side of the filter (3003), and a fan-shaped nozzle (3005) fixedly connected to the other end of the pipeline body (3004); The cylinder assembly (4) comprises a cylinder support rod (4004) fixedly mounted inside the main structure (1), a connecting plate (4002) fixedly mounted on the top end of the cylinder support rod (4004), a cylinder body (4001) fixedly mounted on one side of the connecting plate (4002), and a nozzle connecting seat (4003) fixedly connected to the output end of the cylinder body (4001).

2. The automatic cleaning device for a laser drilling wheel according to claim 1, characterized in that: The main structure (1) comprises a water tank (1001), a storage room (1002), a clean water tank (1003), a sewage tank (1004), a control box (1005), a liquid level meter (1006), casters (1007), a drain pipe (1008), a sewage recovery pipeline (1009) and a filter (1010); the storage room (1002) is fixedly connected to the bottom of the water tank (1001); the clean water tank (1003) and the sewage tank (1004) are fixedly connected to the right side of the storage room (1002); the control box (1005) is fixedly connected to the right side of the water tank (1001); the casters (1007) are movably installed at the bottom of the storage room (1002), the clean water tank (1003) and the sewage tank (1004); and the drain pipe (1008) is installed at the bottom of the clean water tank (1003).

3. The automatic cleaning device for a laser drilling wheel according to claim 2, characterized in that: The filter screen (1010) is located between the clean water tank (1003) and the sewage tank (1004), and the sewage recovery pipeline (1009) connects the water tank (1001) and the sewage tank (1004).

4. The automatic cleaning device for a laser drilling wheel according to claim 2, characterized in that: The coupling bracket (2002) and the coupling seat (2005) are both fixedly connected to the partition between the water tank (1001) and the storage room (1002), and a bearing is arranged in the coupling seat (2005).

5. The automatic cleaning device for a laser drilling wheel according to claim 1, characterized in that: The flow switch (3002) is located on one side of the filter (3003), and the pipeline body (3004) is located on the other side away from the filter (3003).

6. The automatic cleaning device for a laser drilling wheel according to claim 2, characterized in that: The fan-shaped nozzle (3005) is fixedly connected to the nozzle connecting seat (4003), and the cylinder support rod (4004) is located inside the water tank (1001).

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