Half-gear connecting surface drilling support

By designing a half-gear connection surface drilling bracket supported by an adjustable hydraulic cylinder, the problems of poor support stability and inconvenient use in existing equipment are solved, and efficient connection surface drilling adapted to half-gear bodies of different sizes is achieved.

CN222386387UActive Publication Date: 2025-01-24LUOYANG ZHONG DING HEAVY MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420531250.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2025-01-24
Estimated Expiration
2034-03-19

AI Technical Summary

Technical Problem

The existing half-gear joint drilling equipment lacks a dedicated tilt lifting bracket, which leads to poor support stability, and there is a risk of half-gear falling during the adjustment process, which makes it inconvenient to use.

Method used

A semi -gear connector surface drilling bracket is designed. By adjusting the hydraulic cylinder as the support structure of the supporting frame, the tilt angle of the supporting frame can be adjusted to ensure that the connecting board of the semi -gear body can be rotated to the vertical state, which is adapted to different different adaptation. The semi -gear body is connected to the connecting surface drilling.

Benefits of technology

It improves the convenience of loading and unloading the half gear body on the supporting bracket, ensures that the connecting surfaces of half gear bodies of different sizes can be drilled correctly, makes it more convenient to use, and avoids the risk of the half gear body falling.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222386387U_ABST
    Figure CN222386387U_ABST
Patent Text Reader

Abstract

The utility model discloses a half gear connecting face drilling support which comprises a drilling table, a bearing frame and a half gear body, the bearing frame is arranged in the middle of the drilling table, a pressure bearing shaft is longitudinally arranged on one side of the middle of the drilling table, two sets of supporting arms for supporting the bearing frame are hinged to the top side of the pressure bearing shaft, and the half gear body is arranged on the bearing frame. A lifting hydraulic cylinder is hinged between the outer side of the bearing frame in the middle of the two sets of supporting arms and the drilling table, the half gear body is arranged above the bearing frame, and a clamping assembly for supporting the half gear body is arranged in the middle of the bearing frame. The device has the advantages that the hydraulic cylinder is adjusted to serve as a supporting structure for the bearing frame to lift the inclination angle upwards, the inclination angle of the bearing frame supported by the supporting arm can be changed by adjusting the hydraulic cylinder, and therefore it is guaranteed that connecting plates of different half gear bodies can rotate to be in the vertical state; therefore, the device is suitable for drilling the connecting surfaces of the half gear bodies with different sizes.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of large gear processing equipment, in particular to a half gear connection surface drilling bracket. Background Art

[0002] In recent years, with the gradual growth of the scale of the manufacturing industry and the growth of market demand, the size of equipment such as ball mills has continued to expand, and the required gear size has also increased. For example, the gear diameter of a large ball mill has reached 5 to 10 meters, or even more than 10 meters. Such large gears are usually manufactured in a split form. After split processing, they are combined into 1 / 4 or 1 / 2. After being transported to the installation position, bolts are inserted through the bolt holes on the connecting surface of the half gear to fasten the connection. Since some large gears are helical gear structures, the cross-section of the gear split is parallel to the extension direction of the tooth groove, so the gear split The connecting surface of the half gear body is in an inclined state. When drilling holes on the connecting plate of the half gear body for inserting fastening bolts, it is necessary to lift the end of the half gear body to ensure that the connecting surface of the half gear body is in a vertical state, so as to ensure the fastening effect of the subsequent insertion of bolts on the abutment surfaces of the adjacent gear bodies. However, the current half gear connecting surface drilling type lacks a dedicated inclined lifting bracket and can only rely on the cooperation of multiple hydraulic cylinders to lift one side of the half gear body, resulting in poor supporting stability. In addition, during the adjustment process, there is a risk of overturning of the supporting hydraulic cylinder and falling of the half gear body due to the lifting of one side of the half gear body, which is inconvenient to use. Utility Model Content

[0003] The purpose of the utility model is to provide a half-gear connection surface drilling bracket in order to solve the above-mentioned problem. By adjusting the hydraulic cylinder as a support structure for lifting the support frame upward, the inclination angle of the support frame under the support of the support arm can be changed by adjusting the hydraulic cylinder, thereby ensuring that the connecting plates of different half-gear bodies can be rotated to a vertical state, thereby adapting to half-gear bodies of different sizes for connecting surface drilling, as described below for details.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] The utility model provides a half-gear connection surface drilling bracket, comprising a drilling platform, a support bracket and a half-gear body, wherein the support bracket is arranged in the middle of the drilling platform, a pressure-bearing shaft is longitudinally arranged on one side of the middle of the drilling platform, two groups of support arms supporting the support bracket are hinged on the top side of the pressure-bearing shaft, a lifting hydraulic cylinder is hinged between the outer side of the support bracket in the middle of the two groups of support arms and the drilling platform, the half-gear body is arranged above the support bracket, and a clamping assembly supporting the half-gear body is arranged in the middle of the support bracket, and an adjusting hydraulic cylinder is arranged on the side of the drilling platform away from the pressure-bearing shaft;

[0006] The supporting frame includes two groups of side frames arranged longitudinally, two supporting rods are longitudinally connected between the two groups of side frames, the telescopic ends of the lifting hydraulic cylinder and the adjusting hydraulic cylinder are respectively hinged to the outside of the two supporting rods at both ends of the side frames, and a receiving groove for accommodating the supporting frame is provided in the middle part of the drilling table, and the fixed ends of the lifting hydraulic cylinder and the adjusting hydraulic cylinder are respectively hinged to the two sides of the inside of the receiving groove.

[0007] When the semi-gear body is placed on the supporting frame by using the above-mentioned semi-gear connecting surface drilling bracket, the lifting hydraulic cylinder is extended and the adjusting hydraulic cylinder is contracted to support the supporting frame as a whole to be received into the receiving groove of the drilling table, and then the semi-gear body is laterally moved to the top side of the supporting frame under the support of multiple sets of auxiliary rollers. At this time, the two sets of screws are driven to rotate synchronously by the double-axis motor, and the outer sides of the two sets of screws are rotated in opposite directions to drive the two sets of sliders to drive the two sets of clamping frames to slide in the opposite direction and approach each other, and then the two sets of clamping frames are clamped to the two sides of the semi-gear body; then the lifting hydraulic cylinder is contracted and the adjusting hydraulic cylinder is extended, so that the lifting hydraulic cylinder is used to pull the supporting frame to lift up and out of the receiving groove under the support of the support arm, and at the same time, the adjusting hydraulic cylinder is extended to push the supporting frame upward, and the supporting frame is tilted and lifted upward away from the support arm. The extension of the adjusting hydraulic cylinder is manually controlled until the connection of the semi-gear is in a vertical state, completing the lifting process of the semi-gear connecting plate.

[0008] Preferably, a plurality of auxiliary grooves are evenly distributed laterally on the drilling table at the front and rear sides of the accommodating groove, and auxiliary rollers supporting the lateral movement of the half-gear body are rotatably arranged in the plurality of auxiliary grooves, and the top sides of the auxiliary rollers extend upwardly from the auxiliary grooves.

[0009] Preferably, both ends of the pressure-bearing shaft extend longitudinally to below the drilling platform, and a fixing ear supporting the pressure-bearing shaft is fixed to the bottom side of the drilling platform.

[0010] Preferably, the clamping assembly comprises a mounting frame fixed to opposite sides of the two sets of side frames, the mounting frame is a C-shaped frame with an opening facing downward, a slide groove vertically penetrates the bottom side of the mounting frame, and a dual-axis motor is fixed in the middle of the slide groove.

[0011] Preferably, the front and rear output ends of the dual-axis motor are both transmission-connected with longitudinally extending screws, the external threads of the two screws have opposite rotation directions, and sliders are longitudinally slidingly arranged in the slide grooves on the front and rear sides of the dual-axis motor, and clamp frames supporting and locking the half-gear body are fixed on the top sides of the two groups of sliders.

[0012] Preferably, the clamping frame is a C-shaped frame with a top end bent outward and extending downward to the bottom side of the half gear body, and two groups of the clamping frames are longitudinally symmetrically arranged.

[0013] Preferably, the sliding block is an I-shaped structure adapted to the sliding groove, and both ends of the mounting frame are transversely penetrated with bolt holes for passing bolts to connect to the side frame.

[0014] Preferably, supporting feet are fixed to the four corners of the bottom side of the drilling platform, and the supporting feet are I-beams extending vertically and welded to the drilling platform.

[0015] The beneficial effect is that: the utility model provides a support bracket that can be stored in the drilling table. After the half gear body is supported by the auxiliary roller and moved horizontally to the top of the support bracket, the support bracket is pulled by the lifting hydraulic cylinder to rotate upward under the support of the support arm, so that the support bracket supports the half gear body to be separated from the drilling table upward, thereby improving the convenience of loading and unloading the half gear body on the support bracket;

[0016] An adjustable hydraulic cylinder is provided as a supporting structure for lifting the support frame upwardly at a tilt angle. The tilt angle of the support frame under the support of the support arm can be changed by adjusting the hydraulic cylinder, thereby ensuring that the connecting plates of different half-gear bodies can be rotated to a vertical state. In addition, two sets of clamping frames with adjustable spacing are provided as clamps for clamping and supporting the half-gear bodies, thereby adapting to half-gear bodies of different sizes for drilling holes on the connecting surfaces, which is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is the main structural diagram of the utility model;

[0019] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 3 It is a schematic diagram of the structural disassembly of the utility model;

[0021] Figure 4 It is a three-dimensional structural schematic diagram of the support frame of the utility model;

[0022] Figure 5 It is a schematic diagram of the structural disassembly of the clamping assembly of the utility model;

[0023] Figure 6 It is a three-dimensional structural schematic diagram of the utility model in another direction.

[0024] The following are the descriptions of the reference numerals:

[0025] 1. Drilling table; 101. Receiving slot; 102. Auxiliary slot; 103. Auxiliary roller; 2. Support bracket; 201. Side frame; 202. Support rod; 3. Support arm; 4. Pressure shaft; 5. Lifting hydraulic cylinder; 6. Adjusting hydraulic cylinder; 7. Clamping assembly; 701. Mounting frame; 702. Slide; 703. Motor seat; 704. Dual-axis motor; 705. Screw; 706. Slider; 707. Clamp frame; 8. Half gear body; 801. Connecting plate; 9. Support foot. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.

[0027] See also Figure 1-Figure 6 As shown, the utility model provides a half-gear connection surface drilling bracket, including a drilling platform 1, a support bracket 2 and a half-gear body 8, the support bracket 2 is arranged in the middle of the drilling platform 1, a pressure shaft 4 is longitudinally arranged on one side of the middle of the drilling platform 1, two groups of support arms 3 supporting the support bracket 2 are hinged on the top side of the pressure shaft 4, and a lifting hydraulic cylinder 5 is hinged between the outer side of the support bracket 2 in the middle of the two groups of support arms 3 and the drilling platform 1, the half-gear body 8 is arranged above the support bracket 2, and a connecting plate 801 through which bolts are passed to connect adjacent half-gear bodies 8 is arranged at the end of the half-gear body 8, and a clamping assembly 7 for positioning and supporting the half-gear body 8 is arranged in the middle of the support bracket 2, and an adjusting hydraulic cylinder 6 is arranged on the side of the drilling platform 1 away from the pressure shaft 4;

[0028] The supporting frame 2 includes two groups of longitudinally arranged side frames 201, and two supporting rods 202 are longitudinally connected between the two groups of side frames 201. The telescopic ends of the lifting hydraulic cylinder 5 and the adjusting hydraulic cylinder 6 are respectively hinged to the outside of the two supporting rods 202 at both ends of the side frames 201. There are two groups of lifting hydraulic cylinders 5 and adjusting hydraulic cylinders 6. A receiving groove 101 for accommodating the supporting frame 2 is provided in the middle of the drilling table 1, and the fixed ends of the lifting hydraulic cylinder 5 and the adjusting hydraulic cylinder 6 are respectively hinged to the two sides inside the receiving groove 101.

[0029] As an optional embodiment, a plurality of auxiliary grooves 102 are evenly distributed laterally on the drilling table 1 on the front and rear sides of the accommodating groove 101, and auxiliary rollers 103 supporting the lateral movement of the half gear body 8 are rotatably arranged in the plurality of auxiliary grooves 102, and the top side of the auxiliary roller 103 extends upward from the auxiliary groove 102 to ensure the smooth lateral movement of the half gear body 8 above the drilling table 1, and both ends of the pressure shaft 4 extend longitudinally to the bottom of the drilling table 1, and a fixing ear supporting the pressure shaft 4 is fixed to the bottom side of the drilling table 1, and the clamping assembly 7 includes a mounting frame 701 fixed to the opposite sides of the two sets of side frames 201, and the mounting frame 701 is a C-shaped frame with an opening facing downward, and a slide groove 702 is vertically penetrated through the bottom side of the mounting frame 701, and a dual-axis motor 704 is fixed in the middle of the slide groove 702;

[0030] A motor seat 703 is fixed on the outside of the double-axis motor 704 to support the double-axis motor 704 and fix it to the inside of the slide groove 702. The front and rear output ends of the double-axis motor 704 are both drivingly connected with longitudinally extending screws 705. The external threads of the two screws 705 rotate in opposite directions. The screws 705 penetrate the installation frame 701 and rotate with the installation frame 701 through bearings. Slide blocks 706 are longitudinally slidably arranged in the slide grooves 702 on the front and rear sides of the double-axis motor 704. The top sides of the two groups of slide blocks 706 are fixed with clamping frames 707 that support and lock the half-gear body 8. The clamping frame 707 is a C-shaped frame with the top end bent outward and extending downward to the bottom side of the half-gear body 8, and the two groups of clamping frames 707 are longitudinally symmetrically arranged.

[0031] The slider 706 is an "I"-shaped structure adapted to the slide groove 702, and both ends of the installation frame 701 are horizontally penetrated with bolt holes for passing bolts to connect the side frame 201. Support legs 9 are fixed at the four corners of the bottom side of the drilling table 1. The support legs 9 are I-beams that extend vertically and are welded to the drilling table 1, so that the drilling table 1 can be fixed to the set installation position using the support legs 9.

[0032] With the above structure, when placing the half gear body 8 on the support frame 2, the lifting hydraulic cylinder 5 is extended and the adjusting hydraulic cylinder 6 is contracted to support the support frame 2 as a whole to be received in the receiving groove 101 of the drilling table 1, and then the half gear body 8 is moved horizontally to the top side of the support frame 2 under the support of multiple sets of auxiliary rollers 103. At this time, the two sets of screw rods 705 are driven to rotate synchronously by the double-axis motor 704, and the two sets of sliders 706 are driven to drive the two sets of clamping frames 707 to slide in the opposite direction by using the external threads on the outer sides of the two sets of screw rods 705. The two sets of clamping frames 707 are used to clamp the two sides of the half gear body 8; then the lifting hydraulic cylinder 5 is retracted and the adjusting hydraulic cylinder 6 is extended, so that the lifting hydraulic cylinder 5 is used to pull the support bracket 2 to lift it upward and out of the receiving groove 101 under the support of the support arm 3, and at the same time, the adjusting hydraulic cylinder 6 is extended to push the support bracket 2 upward, and the support bracket 2 is tilted upward away from the support arm 3. The hydraulic cylinder 6 is manually controlled to extend until the connection of the half gear is in a vertical state, and the lifting process of the half gear connecting plate 801 is completed;

[0033] By providing a support bracket 2 that can be received in the drilling platform 1, after the half gear body 8 is supported by the auxiliary roller 103 and moved horizontally to the top of the support bracket 2, the lifting hydraulic cylinder 5 is used to pull the support bracket 2 to rotate upward under the support of the support arm 3, so that the support bracket 2 supports the half gear body 8 to be separated from the drilling platform 1 upward, thereby improving the convenience of loading and unloading the half gear body 8 on the support bracket 2;

[0034] An adjustable hydraulic cylinder 6 is provided as a supporting structure for lifting the support frame 2 upwardly at a tilt angle. The tilt angle of the support frame 2 supported by the support arm 3 can be changed by adjusting the hydraulic cylinder 6, thereby ensuring that the connecting plates 801 of different half-gear bodies 8 can all be rotated to a vertical state. In addition, two sets of clamping frames 707 with adjustable spacing are provided as clamps for clamping and supporting the half-gear bodies 8, thereby adapting to half-gear bodies 8 of different sizes for drilling holes on the connecting surfaces, which is more convenient to use.

[0035] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A half gear connection surface drilling bracket, characterized in that: The invention comprises a drilling platform (1), a support frame (2) and a half gear body (8), wherein the support frame (2) is arranged in the middle of the drilling platform (1), a pressure shaft (4) is longitudinally arranged on one side of the middle of the drilling platform (1), two groups of support arms (3) supporting the support frame (2) are hingedly connected to the top side of the pressure shaft (4), a lifting hydraulic cylinder (5) is hingedly connected between the outer side of the support frame (2) in the middle of the two groups of support arms (3) and the drilling platform (1), the half gear body (8) is arranged above the support frame (2), and a clamping assembly (7) supporting the half gear body (8) is arranged in the middle of the support frame (2), and an adjusting hydraulic cylinder (6) is arranged inside the drilling platform (1) on the side away from the pressure shaft (4); The support frame (2) comprises two groups of side frames (201) arranged longitudinally, two support rods (202) are longitudinally connected between the two groups of side frames (201), the telescopic ends of the lifting hydraulic cylinder (5) and the adjusting hydraulic cylinder (6) are respectively hinged to the outside of the two support rods (202) at the two ends of the side frames (201), and a receiving groove (101) for receiving the support frame (2) is arranged in the middle of the drilling platform (1), and the fixed ends of the lifting hydraulic cylinder (5) and the adjusting hydraulic cylinder (6) are respectively hinged to the two sides inside the receiving groove (101).

2. A half gear connection surface drilling bracket according to claim 1, characterized in that: A plurality of auxiliary grooves (102) are evenly distributed laterally on the drilling platform (1) at the front and rear sides of the accommodating groove (101), and auxiliary rollers (103) for supporting the transverse movement of the half gear body (8) are rotatably arranged in the plurality of auxiliary grooves (102), and the top side of the auxiliary roller (103) extends upwardly out of the auxiliary groove (102).

3. A half gear connection surface drilling bracket according to claim 2, characterized in that: Both ends of the pressure-bearing shaft (4) extend longitudinally to below the drilling platform (1), and a fixing ear for supporting the pressure-bearing shaft (4) is fixed to the bottom side of the drilling platform (1).

4. A half gear connection surface drilling bracket according to claim 3, characterized in that: The clamping assembly (7) comprises a mounting frame (701) fixed to opposite sides of the two sets of side frames (201); the mounting frame (701) is a C-shaped frame with an opening facing downward; a slide groove (702) vertically penetrates the bottom side of the mounting frame (701); a dual-axis motor (704) is fixed in the middle of the slide groove (702).

5. A half gear connection surface drilling bracket according to claim 4, characterized in that: The front and rear output ends of the dual-axis motor (704) are both drivingly connected to longitudinally extending screw rods (705), the external threads of the two screw rods (705) are rotated in opposite directions, and sliders (706) are longitudinally slidably arranged in the slide grooves (702) on the front and rear sides of the dual-axis motor (704), and clamping frames (707) for supporting and locking the half gear body (8) are fixed on the top sides of the two groups of sliders (706).

6. A half gear connection surface drilling bracket according to claim 5, characterized in that: The clamping frame (707) is a C-shaped frame with the top end bent outward and extending downward to the bottom side of the half gear body (8), and two groups of the clamping frames (707) are arranged symmetrically in the longitudinal direction.

7. A half gear connection surface drilling bracket according to claim 6, characterized in that: The sliding block (706) is an I-shaped structure adapted to the sliding groove (702), and both ends of the installation frame (701) are transversely penetrated with bolt holes for passing bolts to connect to the side frame (201).

8. A half gear connection surface drilling bracket according to claim 7, characterized in that: Support legs (9) are fixed at the four corners of the bottom side of the drilling platform (1), and the support legs (9) are I-beams extending vertically and welded to the drilling platform (1).