Batching device for production of sintered perforated bricks

By designing multiple material storage mechanisms and ingredients of accurate control systems, the problem of slow and low efficiency in the existing technologies has been solved. And efficiency.

CN222387268UActive Publication Date: 2025-01-24HUZHOU XINDE BUILDING MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420690778.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-01-24
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The existing batching devices for sintered porous brick production have low automation and unadjustable conveying speed, resulting in slow batching speed and low efficiency, and the inability to add multiple raw materials at the same time, affecting production efficiency.

Method used

Design an ingredient device that includes multiple material reservoirs. Through components such as storage barrels, step motors, rotating rods, and mixing rods, a variety of raw materials are added and mixed. , Improve the accuracy and efficiency of ingredients.

Benefits of technology

It realizes the simultaneous addition and uniform mixing of multiple raw materials, improves the accuracy and efficiency of batching, and improves the automation level and practicality of the entire sintered porous brick production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a batching device for sintered perforated brick production, and relates to the technical field of sintered perforated brick production. The batching device for producing the sintered perforated bricks comprises a batching box, and each material storage mechanism comprises a material storage barrel, and the material storage barrels are connected with the batching box through supporting legs. According to the batching device for sintered perforated brick production, through the use of a plurality of storage mechanisms, various raw materials can be added into the batching box at the same time during batching, when the raw materials need to be added, a first valve and a second stepping motor are started through a controller, after the first valve is opened, the raw materials in a storage barrel fall into a metering spoon, and after the required dosage is reached, the raw materials are fed into the batching box. The first valve is automatically closed, the second stepping motor drives the metering spoon to turn over through the second rotating rod, so that the raw materials in the metering spoon fall into the batching box, and when the first stepping motor operates, the raw materials in the storage barrel are crushed through the first rotating rod and the first stirring rod, so that the raw materials are more uniformly mixed in the batching box.
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Description

Technical Field

[0001] The utility model relates to the field of sintered porous brick production, and in particular to a batching device for sintered porous brick production. Background Art

[0002] Sintered porous brick is a kind of building material, which is made of clay, shale, coal gangue and other raw materials through crushing, mixing, molding and high-temperature firing. The characteristics of sintered porous brick are porous structure, light weight and high strength, good thermal insulation performance and good sound insulation performance. It can effectively absorb sound and reduce the spread of noise. It does not require a lot of energy in the production process, and the product is recyclable, which conforms to the concept of green environmental protection and is easy to construct. Batching equipment will be used in the production process of sintered porous bricks.

[0003] Existing batching devices can usually only convey different types of materials one by one, which means that a lot of time is needed to process and mix various raw materials during the production process. This inefficient production method greatly reduces the batching speed, thereby affecting the efficiency of the entire sintered porous brick production process. The batching speed is greatly reduced, and most batching devices have problems such as low degree of automation and unadjustable conveying speed, resulting in poor practical performance. Utility Model Content

[0004] In view of the shortcomings of the prior art, the present invention provides a batching device for the production of sintered porous bricks. Through the use of multiple storage mechanisms, multiple raw materials can be added to the batching box at the same time during batching, and the raw materials can be added according to the required quantitative measurement, thereby improving the accuracy of batching and the practicality of the batching device.

[0005] Technical Solution

[0006] In order to achieve the above objectives, this utility model is implemented through the following technical solutions:

[0007] A batching device for producing sintered porous bricks, comprising:

[0008] Ingredients box;

[0009] Multiple material storage mechanisms, the material storage mechanisms include a material storage barrel, the material storage barrel is connected to the material mixing box through supporting feet, a first stepper motor is installed on the top of the material storage barrel, a first rotating rod is installed on the output end of the first stepper motor, the first rotating rod passes through the material storage barrel and is provided with multiple first stirring rods, a first scraper is installed on the outer ring of the first stirring rod, and the surface of the first scraper is arc-shaped and fits with the inner cavity of the material storage barrel.

[0010] Preferably, a gathering bucket is installed at the bottom of the inner cavity of the storage barrel, and two second scrapers are installed at the bottom of the outer ring of the first stirring rod, and the surface of the second scraper is in contact with the inner side of the gathering bucket.

[0011] Preferably, the bottom of the storage barrel is connected to a first discharge pipe, the outer ring of the first discharge pipe is provided with a first valve, the outer ring of the first discharge pipe is installed with a second stepper motor, and the output end of the second stepper motor is installed with a second rotating rod.

[0012] Preferably, a first discharge pipe is passed through one end of the second rotating rod and a measuring spoon is installed thereon, and the outer diameter of the measuring spoon is the same as the inner diameter of the first discharge pipe.

[0013] Preferably, the inner cavity of the batching box is provided with a stirring mechanism, and the stirring mechanism comprises a third stepping motor, and a telescopic rod is installed at the output end of the third stepping motor.

[0014] Preferably, the telescopic rod passes through the batching box and is installed with a plurality of second stirring rods for mixing the raw materials in the batching box.

[0015] Preferably, the bottom of the batching box is connected to a second discharge pipe, and the outer ring of the second discharge pipe is provided with a second electric valve.

[0016] Beneficial Effects

[0017] The utility model provides a batching device for producing sintered porous bricks. Compared with the prior art, it has the following beneficial effects:

[0018] 1. Through the use of multiple storage mechanisms, multiple raw materials can be added to the batching box at the same time during batching. When raw materials need to be added, the first valve and the second stepper motor are started by the controller. After the first valve is opened, the raw materials in the storage barrel fall into the measuring spoon. After the required amount is reached, the first valve is automatically closed, and the second stepper motor drives the measuring spoon to flip through the second rotating rod, so that the raw materials in the measuring spoon fall into the batching box. When the first stepper motor is running, the raw materials in the storage barrel are crushed by the first rotating rod and the first stirring rod, so that the raw materials are mixed more evenly in the batching box.

[0019] 2. Through the use of the stirring mechanism, during mixing, the raw materials can not only be stirred, but also moved up and down, so that the mixing is more uniform. The third stepper motor and the telescopic rod are started by the controller. The third stepper motor drives the second stirring rod to rotate through the telescopic rod. At the same time, the telescopic rod drives the second stirring rod to move up and down, thereby improving the practicability of the batching device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 This is a schematic diagram of the structure of the utility model.

[0022] Figure 2 It is a structural schematic diagram of the stirring mechanism.

[0023] Figure 3 It is a structural schematic diagram of the storage barrel.

[0024] Figure 4 This is a schematic diagram of the structure of the first stepper motor.

[0025] Figure 5 It is a schematic diagram of the structure of a measuring spoon.

[0026] Figure 6 This is a schematic diagram of the structure of the batching box.

[0027] The reference numerals in the figure are:

[0028] 1. Batching box; 2. Stirring mechanism; 201. Third stepper motor; 202. Telescopic rod; 203. Second stirring rod; 3. Material storage mechanism; 301. Material storage barrel; 302. First discharge pipe; 303. Support foot; 304. First stepper motor; 305. First rotating rod; 306. First stirring rod; 307. Converging bucket; 308. Second scraper; 309. Measuring spoon; 310. Second stepper motor; 311. Second rotating rod; 312. First scraper; 4. Second discharge pipe. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the practical embodiment clearer, the technical solution in the practical embodiment is clearly and completely described. Obviously, the described embodiment is a part of the practical embodiment, not all of the embodiments. Based on the embodiments in this practical, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this practical.

[0030] The embodiment of the present application provides a batching device for the production of sintered porous bricks, which solves the problem that raw materials can only be added into a batching box one by one during batching. When in use, multiple raw materials can be added at the same time through the use of multiple storage mechanisms, and the raw materials can be added according to the required measured quantity, thereby improving the accuracy of the batching.

[0031] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0032] Reference Figure 1-6 , a batching device for producing sintered porous bricks, comprising;

[0033] Ingredient box 1;

[0034] Multiple material storage mechanisms 3, the material storage mechanisms 3 include a material storage barrel 301, the material storage barrel 301 is connected to the material mixing box 1 through a supporting foot 303, a first stepper motor 304 is installed on the top of the material storage barrel 301, a first rotating rod 305 is installed on the output end of the first stepper motor 304, the first rotating rod 305 passes through the material storage barrel 301 and is provided with multiple first stirring rods 306, the outer ring of the first stirring rod 306 is installed with a first scraper 312, the surface of the first scraper 312 is arc-shaped and fits with the inner cavity of the material storage barrel 301.

[0035] In a further embodiment, a collecting bucket 307 is installed at the bottom of the inner cavity of the storage barrel 301 , and two second scrapers 308 are installed at the bottom of the outer circle of the first stirring rod 306 , and the surface of the second scraper 308 is in contact with the inner side of the collecting bucket 307 .

[0036] By using the second scraper 308, the raw materials on the surface of the gathering bucket 307 can be scraped off to prevent the raw materials from accumulating on the surface of the gathering bucket 307 and causing blockage during material discharge.

[0037] In a further embodiment, the bottom of the storage barrel 301 is connected to a first discharge pipe 302, the outer ring of the first discharge pipe 302 is provided with a first valve, the outer ring of the first discharge pipe 302 is installed with a second stepper motor 310, and the output end of the second stepper motor 310 is installed with a second rotating rod 311.

[0038] The second stepping motor 310 and the second rotating rod 311 are used in cooperation to drive the measuring spoon 309 to flip, so that the raw materials in the measuring spoon 309 fall into the ingredient box 1 .

[0039] In a further embodiment, one end of the second rotating rod 311 passes through the first discharge tube 302 and is installed with a measuring spoon 309 , and the outer diameter of the measuring spoon 309 is the same as the inner diameter of the first discharge tube 302 .

[0040] By using the measuring spoon 309, the required amount of raw materials can be accurately added, thereby improving the accuracy of the batching process.

[0041] In a further embodiment, the inner cavity of the batching box 1 is provided with a stirring mechanism 2 , and the stirring mechanism 2 includes a third stepping motor 201 , and a telescopic rod 202 is installed at the output end of the third stepping motor 201 .

[0042] The third stepping motor 201 has a rotation function and is used to drive the telescopic rod 202 to rotate, thereby improving the practicability of the telescopic rod 202 .

[0043] In a further embodiment, the telescopic rod 202 passes through the batching box 1 and is installed with a plurality of second stirring rods 203 for mixing the raw materials in the batching box 1 .

[0044] By using the telescopic rod 202 and the plurality of second stirring rods 203 in coordination, the rods 202 can move up and down during mixing, thereby improving the mixing efficiency and mixing uniformity.

[0045] In a further embodiment, the bottom of the batching box 1 is connected to a second discharge pipe 4 , and the outer ring of the second discharge pipe 4 is provided with a second electric valve.

[0046] The use of the second discharge pipe 4 facilitates the discharge of the mixed materials, and the discharge speed and amount of the ingredients can be effectively controlled by controlling the switch of the second electric valve, thereby meeting the needs of automated production.

[0047] During use, each raw material is added into the corresponding storage barrel 301 respectively, and the raw materials in the storage barrel 301 are crushed by the first rotating rod 305 and the first stirring rod 306. When raw materials need to be added, the first valve and the second stepper motor 310 are started. After the first valve is opened, the raw materials in the storage barrel 301 fall into the measuring spoon 309. After the required amount is reached, the first valve is automatically closed, and the second stepper motor 310 drives the measuring spoon 309 to flip through the second rotating rod 311, so that the raw materials in the measuring spoon 309 fall into the batching box 1. The third stepper motor 201 drives the second stirring rod 203 to rotate through the telescopic rod 202, and at the same time, the telescopic rod 202 drives the second stirring rod 203 to move up and down to mix the various raw materials in the batching box 1.

[0048] In summary, compared with the prior art, the present invention has the following beneficial effects:

[0049] By using multiple storage mechanisms 3, multiple raw materials can be added to the batching box 1 at the same time during batching. When raw materials need to be added, the first valve and the second stepper motor 310 are started by the controller. After the first valve is opened, the raw materials in the storage barrel 301 fall into the measuring spoon 309. After the required amount is reached, the first valve is automatically closed, and the second stepper motor 310 drives the measuring spoon 309 to flip through the second rotating rod 311, so that the raw materials in the measuring spoon 309 fall into the batching box 1. When the first stepper motor 304 is running, the raw materials in the storage barrel 301 are crushed by the first rotating rod 305 and the first stirring rod 306, so that the raw materials are mixed more evenly in the batching box 1.

[0050] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0051] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A batching device for producing sintered porous bricks, characterized in that: include: Ingredients box (1); A plurality of material storage mechanisms (3), the material storage mechanisms (3) comprising a material storage barrel (301), the material storage barrel (301) being connected to a material mixing box (1) via a supporting leg (303), a first stepper motor (304) being mounted on the top of the material storage barrel (301), a first rotating rod (305) being mounted on the output end of the first stepper motor (304), the first rotating rod (305) penetrating the material storage barrel (301) and being provided with a plurality of first stirring rods (306), a first scraper (312) being mounted on the outer ring of the first stirring rod (306), the surface of the first scraper (312) being arc-shaped and being in contact with the inner cavity of the material storage barrel (301).

2. A batching device for producing sintered porous bricks according to claim 1, characterized in that: A collecting bucket (307) is installed at the bottom of the inner cavity of the material storage barrel (301), and two second scrapers (308) are installed at the bottom of the outer ring of the first stirring rod (306), and the surface of the second scraper (308) is in contact with the inner side of the collecting bucket (307).

3. A batching device for producing sintered porous bricks according to claim 1, characterized in that: The bottom of the material storage barrel (301) is connected to a first discharge pipe (302), the outer ring of the first discharge pipe (302) is provided with a first valve, the outer ring of the first discharge pipe (302) is installed with a second stepper motor (310), and the output end of the second stepper motor (310) is installed with a second rotating rod (311).

4. A batching device for producing sintered porous bricks according to claim 3, characterized in that: One end of the second rotating rod (311) is penetrated by the first discharge pipe (302) and is provided with a measuring spoon (309), and the outer diameter of the measuring spoon (309) is the same as the inner diameter of the first discharge pipe (302).

5. A batching device for producing sintered porous bricks according to claim 1, characterized in that: The inner cavity of the batching box (1) is provided with a stirring mechanism (2), the stirring mechanism (2) comprising a third stepping motor (201), and a telescopic rod (202) is installed at the output end of the third stepping motor (201).

6. A batching device for producing sintered porous bricks according to claim 5, characterized in that: The telescopic rod (202) passes through the batching box (1) and is equipped with a plurality of second stirring rods (203) for mixing the raw materials in the batching box (1).

7. A batching device for producing sintered porous bricks according to claim 1, characterized in that: The bottom of the batching box (1) is connected to a second discharge pipe (4), and the outer ring of the second discharge pipe (4) is provided with a second electric valve.