Laser curing device and curing system
By using laser light sources and optical fiber transmission in UV curing equipment, combined with the design of the housing, base, scattering sheet and photosensitive sensor, the problems of wide bandwidth and poor collimation effect of the LED light source are solved, and a more efficient curing effect and More stable device operation.
Patent Information
- Application Number
- CN202420374679.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The light sources of existing UV curing equipment mainly use LED light sources, with wide bandwidth, poor collimation effect and low curing efficiency, which limits its use scenarios and versatility.
Laser is used as the light source, and the light source output module is provided with light source through optical fiber. The light source output module includes a housing, a base, a scattering sheet and a photosensitive sensor. Through these components, the collimation and real-time monitoring of the light beam are achieved.
A stable wavelength beam and higher strength light energy are provided, which improves the accuracy and uniformity of the beam, enhances the solidification efficiency, and ensures the stable operation of the device through the light sensor.
Smart Images

Figure CN222387434U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of curing devices, in particular to a laser curing device and a curing system. Background Art
[0002] UV (ultraviolet) is ultraviolet light. UV curing is ultraviolet curing. Curing refers to the process of converting a substance from a low molecule to a high molecule. UV curing equipment is commonly used in the fields of ink drying, semiconductor substrate fixing, and optical parts fixing. It has the characteristics of compact space, simple structure, and easy automation.
[0003] At present, most of the light sources of UV curing equipment are LED light sources. LED light sources have a wide bandwidth, poor collimation effect, and low curing efficiency, which limits their use scenarios and has low versatility. Utility Model Content
[0004] To this end, the technical problem to be solved by the utility model is to overcome the problem that most of the light sources of UV curing equipment in the prior art use LED light sources, which have a wide bandwidth, poor collimation effect, and low curing efficiency, which limits their use scenarios and has low versatility.
[0005] In order to solve the above technical problems, the utility model provides a laser curing device, comprising:
[0006] A laser light source module, wherein the laser light source module is connected to a plurality of optical fibers;
[0007] A light source output module, the light source output module comprising a housing and a base connected to each other, a plurality of fixing holes being provided at one end of the housing close to the base, a core being coaxially provided in each of the fixing holes, the optical fibers being respectively passed through one of the cores, a through hole corresponding to the position of the core being provided on the base, a scattering sheet being coaxially provided at one end of the base away from the housing, and a plurality of light sensors being provided between the scattering sheet and the base;
[0008] A driving module is connected to the laser light source module and the photosensitive sensor respectively.
[0009] In one embodiment of the utility model, the shell is a cylindrical structure with an open end, a top cover is coaxially arranged at the open end of the shell to form an internal cavity, a cylindrical protrusion is coaxially arranged at the end of the shell away from the top cover, a plurality of fixing holes connected to the cavity are opened on the protrusion, and the core is coaxially connected to each of the fixing holes.
[0010] In an embodiment of the present invention, the plurality of fixing holes are arranged on the protrusion in a linear manner, a matrix manner or a surrounding manner.
[0011] In an embodiment of the present invention, the diameter of the through hole matches the diameter of the protrusion, and the base is coaxially sleeved on the protrusion through the through hole and connected to the shell.
[0012] In one embodiment of the utility model, the top cover is provided with a through hole for the optical fiber to pass through.
[0013] In an embodiment of the present invention, two connecting ears are symmetrically arranged on the side surface of the top cover, and connecting holes are opened on the two connecting ears.
[0014] In one embodiment of the utility model, a circuit board is further included, wherein the circuit board is arranged between the base and the scattering sheet, the photosensitive sensors are all arranged on a surface of the circuit board close to the scattering sheet, and the driving module is connected to each of the photosensitive sensors through the circuit board.
[0015] In one embodiment of the utility model, the circuit board includes an annular main body part, and an annular groove corresponding to the main body part is provided at one end of the base away from the shell, the main body part is embedded in the annular groove and is coaxial with the through hole, and a plurality of the photosensitive sensors are connected to the main body part.
[0016] In one embodiment of the utility model, a strip-shaped connecting portion extends vertically on the side of the main body portion, and a through groove matching the shape of the connecting portion is provided at one end of the base away from the shell, and the connecting portion is embedded in the through groove and connected to the driving module.
[0017] A curing system comprises the laser curing device as described in any one of the above.
[0018] The above technical solution of the utility model has the following advantages compared with the prior art:
[0019] The utility model discloses a laser curing device and curing system, comprising a laser light source module, a light source output module and a driving module, wherein the laser light source module provides a light source for the light source output module through an optical fiber; the light source output module comprises a coaxially connected housing and a base, wherein a plurality of fixing holes are provided at one end of the housing close to the base, wherein a core is coaxially arranged in each fixing hole, and the optical fiber is respectively inserted into a core, and a scattering sheet is coaxially arranged at one end of the base away from the housing, and a plurality of photosensitive sensors are arranged between the scattering sheet and the base; the driving module is respectively connected to the laser light source module and the photosensitive sensor. The utility model discloses a laser curing device, which adopts a laser as a light source, can provide a light beam with a stable wavelength and a higher intensity of light energy, and a light source output module with a unique structure is provided, which can well fix and distribute a single or multiple optical fibers connected to the laser light source module, and can produce a light beam with a higher collimation effect and better uniformity in combination with the scattering sheet, and has a higher curing efficiency, and a photosensitive sensor is also provided which can provide real-time feedback on the working status of the light source output module and each optical fiber, and can ensure the stable operation of the entire curing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to the specific embodiments of the utility model in combination with the accompanying drawings, wherein
[0021] Figure 1 It is a schematic diagram of the overall structure of the laser curing device of the preferred embodiment of the utility model;
[0022] Figure 2 It is a three-dimensional diagram of a light source output module of a laser curing device according to a preferred embodiment of the utility model;
[0023] Figure 3 This is an exploded view of a light source output module of a laser curing device according to a preferred embodiment of the utility model;
[0024] Figure 4 It is a structural schematic diagram of the housing of the light source output module of the laser curing device of the preferred embodiment of the utility model;
[0025] Figure 5 It is a structural schematic diagram of the base of the light source output module of the laser curing device of the preferred embodiment of the utility model.
[0026] Explanation of the reference numerals in the specification: 1. Laser light source module; 11. Optical fiber; 2. Light source output module; 21. Shell; 211. Fixing hole; 212. Insert; 22. Base; 221. Through hole; 222. Annular groove; 223. Through groove; 23. Scattering sheet; 24. Photosensor; 25. Top cover; 26. Circuit board; 261. Main body; 262. Connecting part; 3. Driving module. DETAILED DESCRIPTION
[0027] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
[0028] Embodiment 1
[0029] Reference Figure 1-Figure 5 As shown, a laser curing device of the utility model comprises:
[0030] A laser light source module 1, the laser light source module 1 is connected to a plurality of optical fibers 11;
[0031] The light source output module 2 includes a coaxially connected housing 21 and a base 22. A plurality of fixing holes 211 are provided at one end of the housing 21 close to the base 22. A ferrule 212 is coaxially arranged in each fixing hole 211. The optical fiber 11 is respectively inserted into one ferrule 212. A through hole 221 corresponding to the position of the ferrule 212 is provided on the base 22. A scattering sheet 23 is coaxially arranged at one end of the base 22 away from the housing 21. A plurality of photosensors 24 are arranged between the scattering sheet 23 and the base 22.
[0032] The driving module 3 is connected to the laser light source module 1 and the photosensitive sensor 24 respectively.
[0033] Specifically, the laser light source module 1 provides a light beam with a stable wavelength for the light source output module 2 through the optical fiber 11; the core 212 is arranged in the shell 21 and one end of the core 212 is coaxially bonded to each fixing hole 211 by inorganic glue, and each core 212 is provided with a central hole for the output end of the optical fiber 11 to pass through, and the optical fiber 11 is stably fixed on each core 212, and the light beam emitted from the output end of the optical fiber 11 can pass through the scattering plate 23 provided on the base 22 and irradiate the product that needs to be cured and dried; at the same time, the photosensitive sensor 24 located between the scattering plate 23 and the base 22 can detect the intensity of the scattered light of the reflected light and the emitted light on the scattering plate 23 in real time, and transmit the real-time detection data to the driving module 3, and the driving module 3 can monitor and feedback the working status of the laser light source module 1 and each optical fiber 11 based on these data, and at the same time, the driving module 3 can power the laser light source module.
[0034] The utility model provides a laser curing device, which adopts laser as a light source, can provide a light beam with a stable wavelength and light energy with a higher intensity, and is provided with a light source output module 2 with a unique structure, which can well fix and distribute a single or multiple optical fibers connected to the laser light source module 1, and can produce a light beam with a higher collimation effect and better uniformity in cooperation with a scattering plate 23, and has a higher curing efficiency. At the same time, a photosensor 24 is also provided, which can provide real-time feedback on the working status of the light source output module 2 and each optical fiber 11, and can ensure the stable operation of the entire curing device.
[0035] Reference Figure 3 , Figure 4 and Figure 5 As shown, further, the shell 21 is a cylindrical structure with an open end, and a top cover 25 is coaxially arranged at the open end of the shell 21 to form an internal cavity, and a cylindrical protrusion is coaxially arranged at the end of the shell 21 away from the top cover 25, and a plurality of fixing holes 211 connecting the cavity are opened on the protrusion, and the core 212 is coaxially connected to each fixing hole 211 by an adhesive.
[0036] Furthermore, a plurality of fixing holes 211 are arranged on the protrusion in a linear, matrix or circumferential manner. Specifically, the arrangement of the fixing holes 211 can be set according to actual use requirements to meet different use scenarios. More preferably, the housing 21 can be set as a split structure, specifically, the protrusion is set as a detachable structure, for example, a threaded hole that can be threadedly connected to the protrusion is set on the housing 21, so that different protrusions can be replaced according to different use requirements (the arrangement of the fixing holes 211 on the protrusion is different).
[0037] Furthermore, the diameter of the through hole 221 matches the diameter of the protrusion, and the base 22 is coaxially sleeved on the protrusion through the through hole 221 and connected to the housing 21. The protrusion cooperates with the through hole 221, which can facilitate the installation of the entire light source output module 2, and also further reduce the volume of the device, which can improve the applicable scenarios of the curing device to a certain extent.
[0038] Furthermore, the top cover 25 is provided with a through hole for the optical fiber to pass through.
[0039] Furthermore, two connecting ears are symmetrically arranged on the side surface of the top cover 25, and connecting holes are formed on both connecting ears.
[0040] Furthermore, it also includes a circuit board 26, which is arranged between the base 22 and the scattering sheet 23, and the photosensitive sensors 24 are all arranged on a side of the circuit board 26 close to the scattering sheet 23, and the driving module 3 is connected to each photosensitive sensor 24 through the circuit board 26. It can be imagined that the scattering sheet 23 can not only make the light beam more uniform, but also can be used as an isolating member to protect the photosensitive sensor 24 and the optical fiber 11, so as to prevent the emission end of the photosensitive sensor 24 and the optical fiber 11 from being contaminated, and to a certain extent, the service life of the optical fiber 11 and the photosensitive sensor 24 can be improved.
[0041] Furthermore, the circuit board 26 includes an annular main body 261, and an annular groove 222 corresponding to the main body 261 is provided at one end of the base 22 away from the housing 21. The main body 261 is embedded in the annular groove 222 and is coaxial with the through hole 221, and a plurality of photosensitive sensors 24 are connected to the main body 261. It can be imagined that the annular main body 261 not only prevents the circuit board 26 from interfering with the light beam emitted by the optical fiber 11, but also enables the photosensitive sensors 24 to be evenly arranged along the main body 261, which is conducive to the photosensitive sensors 24 to monitor the power at different positions.
[0042] Furthermore, a strip-shaped connecting portion 262 is vertically extended from the side of the main body portion 261, and a through groove 223 matching the shape of the connecting portion 262 is provided at one end of the base 22 away from the housing 21, and the connecting portion 262 is embedded in the through groove and connected to the driving module 3. Specifically, a receiving groove matching the shape and size of the scattering sheet 23 is provided on the bottom surface of the base 22, and the position of the scattering sheet 23 can be limited by the receiving groove to ensure the stability of the scattering sheet 23; the above-mentioned annular groove 222 and through groove 223 are provided on the bottom surface of the receiving groove, which can fix the circuit board 26 and also make the structure of the entire light source output module 2 more compact.
[0043] Embodiment 2
[0044] The utility model also discloses a curing system, comprising the laser curing device as in the first embodiment.
[0045] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.
Claims
1. A laser curing device, characterized in that: include, A laser light source module, wherein the laser light source module is connected to a plurality of optical fibers; A light source output module, the light source output module comprising a housing and a base connected to each other, a plurality of fixing holes being provided at one end of the housing close to the base, a core being coaxially provided in each of the fixing holes, the optical fibers being respectively passed through one of the cores, a through hole corresponding to the position of the core being provided on the base, a scattering sheet being coaxially provided at one end of the base away from the housing, and a plurality of light sensors being provided between the scattering sheet and the base; A driving module is connected to the laser light source module and the photosensitive sensor respectively.
2. The laser curing device according to claim 1, characterized in that: The shell is a cylindrical structure with one end open, a top cover is coaxially arranged at the open end of the shell to form an internal cavity, a cylindrical protrusion is coaxially arranged at the end of the shell away from the top cover, a plurality of fixing holes connected to the cavity are opened on the protrusion, and the insert is coaxially connected to each of the fixing holes.
3. The laser curing device according to claim 2, characterized in that: The plurality of fixing holes are arranged on the protrusion in a linear manner, a matrix manner or a surrounding manner.
4. The laser curing device according to claim 2, characterized in that: The diameter of the through hole matches the diameter of the protrusion, and the base is coaxially sleeved on the protrusion through the through hole and connected to the shell.
5. The laser curing device according to claim 2, characterized in that: The top cover is provided with a through hole for the optical fiber to pass through.
6. The laser curing device according to claim 2, characterized in that: Two connecting ears are symmetrically arranged on the side surface of the top cover, and connecting holes are opened on the two connecting ears.
7. The laser curing device according to claim 1, characterized in that: It also includes a circuit board, which is arranged between the base and the scattering sheet. The photosensitive sensors are all arranged on a surface of the circuit board close to the scattering sheet. The driving module is connected to each of the photosensitive sensors through the circuit board.
8. The laser curing device according to claim 7, characterized in that: The circuit board includes an annular main body part, and an annular groove corresponding to the main body part is provided at one end of the base away from the shell. The main body part is embedded in the annular groove and is coaxial with the through hole, and a plurality of the photosensitive sensors are connected to the main body part.
9. The laser curing device according to claim 8, characterized in that: A strip-shaped connecting portion is vertically extended from the side of the main body, and a through groove matching the shape of the connecting portion is provided at one end of the base away from the shell. The connecting portion is embedded in the through groove and connected to the driving module.
10. A curing system, characterized in that: It comprises a laser curing device as described in any one of claims 1 to 9.