Active heat dissipation type injection mold
By using a casual waterway and water -cooled system in the injection molding mold, and setting up a limit mechanism, the problem of low heat dissipation efficiency of injection molding molds and the molding of molds is solved, and efficient injection molding and stable mold synthetic molds are achieved.
Patent Information
- Application Number
- CN202420199990.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-01-29
AI Technical Summary
The existing injection molds have low heat dissipation efficiency during injection molding processing, resulting in a long forming time for injection molding and a lack of a limiting mechanism for the lower mold, which leads to a prone to offset when the upper and lower molds are clamped, causing the mold to distort.
An active cooling injection mold is designed, which uses conformal water channels and water cooling systems for heat dissipation to improve heat dissipation efficiency. At the same time, a limit mechanism is set up to ensure that the upper and lower molds remain stable after the upper and lower molds are closed through the cooperation of the chute and the limit block. Avoid deflection.
The water cooling system has significantly improved the heat dissipation efficiency, shortened the molding time of injection plastic parts, and improved the processing efficiency; the limit mechanism effectively avoided the mold shape and ensured the quality of the finished product.
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Figure CN222387498U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mold equipment, in particular to an active heat dissipation type injection mold. Background Art
[0002] Injection molding is also called injection molding, which is a molding method that combines injection and molding. The advantages of the injection molding method are fast production speed, high efficiency, automated operation, precise product size, easy product replacement, and the ability to form parts with complex shapes. The existing injection molds must be cooled after injection molding during the injection molding process before the injection molded parts can be formed. When the cooling of the injection molded parts is uneven, the injection molded parts will not be formed after demolding, resulting in damage to the injection molded parts and increasing the cost of waste of injection molded parts. Among them, the application number is "CN202121311830.8", a fast heat dissipation injection mold. The utility model is a combination of motor, fan blades, heat dissipation cover and injection mold body. The motor is used to drive the rotation of the fan blades to achieve the heat dissipation effect on the injection mold body, which effectively solves the problem of long molding time of injection molded parts. The heat dissipation method of the rotation of the fan blades speeds up the heat dissipation after injection molding, shortens the molding time of injection molded parts, speeds up the processing progress of injection molded parts, and improves the efficiency of injection molded parts processing. However, the injection mold still has certain shortcomings when in use: the use of air cooling to cool the injection mold still has the problem of low heat dissipation efficiency, and there is still room for improvement in cooling during large-scale injection molding processing. In addition, the lower mold lacks a limit, which makes it easy to offset when contacting with the upper mold, causing the problem of mold deformation after molding. Utility Model Content
[0003] The purpose of the utility model is to provide an active heat dissipation injection mold to solve the problem of low heat dissipation efficiency in cooling the injection mold by air cooling proposed in the above-mentioned background technology, and there is still room for improvement in cooling during large-scale injection molding. In addition, the lower mold lacks a limit, which makes it easy to deviate when contacting with the upper mold, resulting in the problem of mold deformation after molding.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an active heat dissipation type injection mold, comprising an upper mold base, a lower mold base, a heat dissipation mechanism and a limiting mechanism;
[0005] Wherein: the upper mold is fixedly installed at the bottom of the upper mold base, and the lower mold is fixedly installed at the top of the lower mold base;
[0006] The heat dissipation mechanism includes a conformal water channel arranged inside the upper mold and the lower mold, two water inlets are provided in the middle of the surface of the upper mold and the lower mold, two water outlets are provided on both sides of the surface of the upper mold and the lower mold, and the water inlet and the water outlet are connected to the two ends of the conformal water channel;
[0007] The limiting mechanism includes a mounting seat installed on both sides of the top of the lower mold, a sliding groove is opened on the surface of the mounting seat, a slider slides inside the sliding groove, a fixed block is inserted into one end of the sliding groove, the fixed block is fixed on one side of the surface of the slider, and the other side of the surface of the slider is fixedly connected to the limiting block, and limiting grooves are opened on both sides of the bottom of the upper mold, and the limiting blocks are inserted into the limiting grooves.
[0008] As a preferred solution of the utility model: the water inlet is fixedly connected to a water inlet pipe inside, the water outlet is fixedly connected to a water outlet pipe inside, one end of the water inlet pipe is connected to a water distributor, a water pump is fixedly installed on the surface of the water distributor, the water inlet end of the water pump is fixedly connected to a water tank, and one end of the water outlet pipe extends to an external recovery pool.
[0009] As a preferred solution of the utility model: a mounting plate is fixedly installed inside the lower mold base, and a plurality of ejector rods are fixedly installed in the middle of the surface of the mounting plate, and the ejector rods are inserted and connected inside the lower mold.
[0010] As a preferred solution of the utility model: an injection hole is opened at the top of the upper mold base, and the injection hole is connected to the internal gate of the upper mold.
[0011] As a preferred solution of the utility model: guide pillars are installed around the surface of the lower mold, and positioning grooves are opened around the bottom of the upper mold, and the guide pillars are inserted into the positioning grooves.
[0012] As a preferred solution of the utility model: a control panel is installed on one side of the lower die base, and the water pump is control-connected to the control panel.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] (1) During the injection molding process, the injection material flows into the upper mold and the lower mold through the injection hole for molding. At this time, the water pump works to transport the coolant in the water tank to the water inlet through the water inlet pipe. The coolant flows through the water inlet to the conformal water channel inside the upper mold and the lower mold. The conformal water channel is evenly distributed along the shape of the injection molded product, so that the coolant takes away the heat after flowing through the conformal water channel, accelerates the cooling molding of the injection molded part, and improves the heat dissipation efficiency. After molding, the cooled injection molded part is ejected by the ejector pin, which is convenient for material collection;
[0015] (2) Through the provided limiting mechanism, mounting seats are installed on both sides of the top of the lower mold, and a slide groove is provided on the mounting seat. A slider for installing a limiting block is installed inside the slide groove. The slider is fixed by inserting a fixing block at one end of the slide groove, and then the limiting block is fixedly installed on the top of the slider so that the limiting block remains fixedly installed. A limiting groove is provided at the bottom of the upper mold. When the upper mold and the lower mold are closed, the limiting block is inserted in the limiting groove so that the mold remains stable after closing, thereby avoiding displacement and causing the mold to deform. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the heat dissipation mechanism structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the limiting mechanism of the utility model;
[0019] Figure 4 It is a schematic diagram of the top rod installation structure of the utility model.
[0020] In the figure: 1. upper mold base; 101. upper mold; 2. lower mold base; 201. lower mold; 3. heat dissipation mechanism; 31. conformal water channel; 32. water inlet; 33. water outlet; 34. water inlet pipe; 35. water outlet pipe; 36. water distributor; 37. water pump; 38. water tank; 4. limiting mechanism; 41. mounting seat; 42. slide groove; 43. slider; 44. fixing block; 45. limiting block; 46. limiting groove; 5. mounting plate; 6. ejector rod; 7. injection hole; 8. guide column; 9. positioning groove. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-Figure 4 An active heat dissipation injection mold comprises: an upper mold base 1, a lower mold base 2, a heat dissipation mechanism 3 and a limiting mechanism 4; an upper mold 101 is fixedly installed at the bottom of the upper mold base 1, and a lower mold 201 is fixedly installed at the top of the lower mold base 2;
[0023] See also Figure 2, the heat dissipation mechanism 3 includes a conformal water channel 31 arranged inside the upper mold 101 and the lower mold 201, two water inlets 32 are provided in the middle of the surface of the upper mold 101 and the lower mold 201, and two water outlets 33 are provided on both sides of the surface of the upper mold 101 and the lower mold 201. The water inlet 32 and the water outlet 33 are connected to the two ends of the conformal water channel 31, and the inside of the water inlet 32 is fixedly connected with a water inlet pipe 34, and the inside of the water outlet 33 is fixedly connected with a water outlet pipe 35. One end of the water inlet pipe 34 is connected to a water distributor 36, and a water pump 37 is fixedly installed on the surface of the water distributor 36. The water inlet end of the water pump 37 is fixedly connected to a water tank 38, and one end of the water outlet pipe 35 extends to the external recovery pool.
[0024] During specific use: a conformal water channel 31 is arranged inside the upper mold 101 and the lower mold 201, and the conformal water channel 31 can be evenly distributed along the shape of the injection molded product. The coolant in the water tank 38 is transported to the inside of the water distributor 36 through the operation of the water pump 37. Two water inlets 32 are provided in the middle of the surface of the upper mold 101 and the lower mold 201. A water inlet pipe 34 is installed on the surface of the water inlet 32. The coolant flows into the water inlet 32 through the water inlet pipe 34, and then flows into the conformal water channel 31 through the water inlet 32, and finally flows out from the water outlets 33 provided on both sides of the surface of the upper mold 101 and the lower mold 201. The water outlet pipe 35 connected to the water outlet 33 extends to an external water collection pool for collection. This structure forms a circulation path, so that the coolant can take away more heat in the mold after entering the upper mold 101 and the lower mold 201. Compared with air cooling, water cooling can improve the efficiency of cooling and heat dissipation, which is convenient for improving cooling efficiency during batch injection molding.
[0025] See also Figure 3 , the limiting mechanism 4 includes a mounting seat 41 installed on both sides of the top of the lower mold 201, a slide groove 42 is opened on the surface of the mounting seat 41, a slider 43 slides inside the slide groove 42, a fixed block 44 is inserted into one end of the slide groove 42, the fixed block 44 is fixed to one side of the surface of the slider 43, and the other side of the surface of the slider 43 is fixedly connected to the limiting block 45, and limiting grooves 46 are opened on both sides of the bottom of the upper mold 101, and the limiting block 45 is inserted into the limiting groove 46.
[0026] During specific use: mounting seats 41 are installed on both sides of the top of the lower mold 201, and a slide groove 42 is provided on the mounting seats 41. A slider 43 for installing a limit block 45 is installed inside the slide groove 42. The slider 43 is fixed by inserting a fixing block 44 at one end of the slide groove 42, and then the limit block 45 is fixedly installed on the top of the slider 43 so that the limit block 45 remains fixedly installed. A limit groove 46 is provided at the bottom of the upper mold 101. When the upper mold 101 and the lower mold 201 are molded together, the limit block 45 is inserted in the limit groove 46 to keep it stable after the mold is molded together to avoid displacement and deformation of the mold.
[0027] See also Figure 4 A mounting plate 5 is fixedly installed inside the lower die base 2 , and a plurality of ejector rods 6 are fixedly installed in the middle of the surface of the mounting plate 5 , and the ejector rods 6 are inserted and connected inside the lower die 201 .
[0028] When used specifically, a mounting plate 5 is fixedly mounted inside the lower die base 2, and an upper ejector 6 is mounted in the middle of the surface of the mounting plate 5. When the mold is cooled and shaped, the ejector 6 ejects the injection molded part to facilitate material removal.
[0029] See also Figure 1 An injection hole 7 is provided at the top of the upper mold base 1 , and the injection hole 7 is connected to the internal gate of the upper mold 101 .
[0030] During specific use: an injection hole 7 is provided at the top of the upper mold base 1 , and the injection hole 7 is connected with the internal gate of the upper mold 101 , so that the injection material can be poured through the injection hole 7 .
[0031] See also Figure 3 Guide pillars 8 are installed around the surface of the lower mold 201, and positioning grooves 9 are opened around the bottom of the upper mold 101, and the guide pillars 8 are inserted into the positioning grooves 9.
[0032] During specific use: guide pillars 8 are installed around the surface of the lower mold 201, and positioning grooves 9 are opened around the bottom of the upper mold 101. When the upper mold 101 and the lower mold 201 are closed, the guide pillars 8 are inserted into the positioning grooves 9 opened at the bottom of the upper mold 101, so that the upper mold 101 and the lower mold 201 remain stable during the closing process.
[0033] See also Figure 1 A control panel is installed on one side of the lower die base 2, and the water pump 37 is control-connected to the control panel.
[0034] When used specifically: when the control panel is connected to the external power supply, the water pump 37 is powered on and operated under control, so as to realize the circulation of the coolant, thereby facilitating the cooling of the injection mold.
[0035] During the injection molding process, the injection plastic flows into the upper mold 101 and the lower mold 201 through the injection hole 7 for molding. At this time, the water pump 37 works to transport the coolant in the water tank 38 to the water inlet 32 through the water inlet pipe 34. The coolant flows through the water inlet 32 to the conformal water channel 31 inside the upper mold 101 and the lower mold 201. The conformal water channel 31 is evenly distributed along the shape of the injection molded product, so that the coolant takes away the heat after flowing through the conformal water channel 31, accelerates the cooling and molding of the injection molded part, and improves the heat dissipation efficiency. After molding, the cooled injection molded part is ejected by the ejector rod 6 for easy material collection.
[0036] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An active heat dissipation injection mold, characterized in that: include: An upper die base (1) and a lower die base (2), wherein an upper die (101) is fixedly mounted on the bottom of the upper die base (1), and a lower die (201) is fixedly mounted on the top of the lower die base (2). A heat dissipation mechanism (3), the heat dissipation mechanism (3) comprising a conformal water channel (31) arranged inside an upper mold (101) and a lower mold (201), two water inlets (32) being provided in the middle of the surface of each of the upper mold (101) and the lower mold (201), two water outlets (33) being provided on both sides of the surface of each of the upper mold (101) and the lower mold (201), the water inlet (32) and the water outlet (33) being connected to both ends of the conformal water channel (31); A limiting mechanism (4), the limiting mechanism (4) comprising a mounting seat (41) mounted on both sides of the top of the lower mold (201), a sliding groove (42) being provided on the surface of the mounting seat (41), a slider (43) sliding inside the sliding groove (42), a fixed block (44) inserted into one end of the sliding groove (42), the fixed block (44) being fixed to one side of the surface of the slider (43), and a limiting block (45) being fixedly connected to the other side of the surface of the slider (43), limiting grooves (46) being provided on both sides of the bottom of the upper mold (101), and the limiting block (45) being inserted into the limiting groove (46).
2. An active heat dissipation injection mold according to claim 1, characterized in that: The water inlet (32) is fixedly connected to a water inlet pipe (34), the water outlet (33) is fixedly connected to a water outlet pipe (35), one end of the water inlet pipe (34) is connected to a water distributor (36), a water pump (37) is fixedly installed on the surface of the water distributor (36), the water inlet end of the water pump (37) is fixedly connected to a water tank (38), and one end of the water outlet pipe (35) extends to an external recovery pool.
3. The active heat dissipation injection mold according to claim 1, characterized in that: A mounting plate (5) is fixedly mounted inside the lower die base (2), and a plurality of ejector rods (6) are fixedly mounted in the middle of the surface of the mounting plate (5), and the ejector rods (6) are inserted and connected inside the lower die (201).
4. The active heat dissipation injection mold according to claim 1, characterized in that: An injection hole (7) is provided at the top end of the upper mold base (1), and the injection hole (7) is connected to the internal gate of the upper mold (101).
5. The active heat dissipation injection mold according to claim 1, characterized in that: Guide pillars (8) are installed around the surface of the lower mold (201), and positioning grooves (9) are opened around the bottom of the upper mold (101), and the guide pillars (8) are inserted into the positioning grooves (9).
6. The active heat dissipation injection mold according to claim 2, characterized in that: A control panel is installed on one side of the lower die base (2), and the water pump (37) is control-connected to the control panel.
Citation Information
Patent Citations
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