Bottle blank cooling device
通过设计一种包括冷风机、传送器和冷却箱的瓶坯冷却装置,利用温度传感器和控制单元精准调节冷却温度,解决了现有技术中瓶坯冷却不均和变形的问题,实现了快速、 The uniform cooling effect improves production efficiency and product quality.
Patent Information
- Application Number
- CN202423239056.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-12-27
AI Technical Summary
When used, the existing bottle preform cooling device may cause the bottle preform to overturn due to too much water sprayed during use, and the lack of effective rapid cooling means, resulting in uneven cooling of the bottle preform, which is prone to deformation, inaccurate size and mechanical properties. The problem of decline.
A preform cooling device including a workbench, air cooler, conveyor and cooling box is designed. The temperature sensor is used for real-time monitoring and the control unit is used to accurately adjust the power and speed of the air cooler to ensure that the temperature in the cooling box is accurately maintained within the preset range. .
It effectively avoids uneven cooling, deformation or performance damage of preforms caused by temperature fluctuations, shortens the cooling time of preforms, improves production efficiency, and improves the dimensional accuracy and appearance integrity of preforms.
Smart Images

Figure CN222387550U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of bottle blank processing, in particular to a bottle blank cooling device. Background Art
[0002] The preform is formed by filling the raw materials into the gun mold of the mold under specific temperature and pressure through injection molding, and is formed under the working conditions of the injection molding machine. After injection molding, it is a semi-finished intermediate product, and then blow molded into a terminal product. The terminal products include plastic bottles, oil barrels, cosmetic boxes, shampoo plastic bottles, spray bottles and other packaging containers, which are essential products for people's daily life. The preform mouth needs to be cooled during the production process, so a preform mouth cooling device is needed. However, the existing preform mouth cooling device may cause the preform to tip over due to too much water sprayed during use, thereby affecting the production of the preform, so a preform mouth cooling device is indispensable.
[0003] The current bottle blank demoulding device has a particularly prominent problem in temperature control during demoulding operation. Due to the lack of effective rapid cooling means, the bottle blank often needs a long time to naturally cool to a temperature range suitable for subsequent processing after leaving the mold. The slow cooling process can easily cause the bottle blank to deform, such as bending, local depression or bulge on the bottle body, which seriously damages the dimensional accuracy and appearance integrity of the bottle blank. At the same time, due to the uneven cooling rate, a stress concentration area will be formed inside the bottle blank, which not only weakens the mechanical properties of the bottle blank, making it more prone to rupture and damage during subsequent transportation, storage or further processing, but also reduces the product yield and increases the scrap rate and production cost. To this end, we propose a bottle blank cooling device to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a preform cooling device to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A preform cooling device comprises a workbench, a front side of the workbench is fixedly connected to a cold air blower, an inner wall of the workbench is fixedly connected to a conveyor, an upper surface of the workbench is fixedly connected to a cooling box, a left side surface and a right side surface of the cold air blower are fixedly connected to a conduit, the cold air blower is connected to the cooling box through the conduit, two support frames are fixedly connected to the upper surface of the workbench, two cross bars are commonly fixedly connected to the upper surface of each of the support frames, a group of connecting rods are fixedly connected to the bottom surface of each of the cross bars, three groups of guide plates are arranged above the conveyor, the upper surface of each of the guide plates is fixedly connected to the bottom surface of the connecting rod, a card slot is provided on the inner wall of the cooling box, and a temperature sensor is fixedly connected to the inner wall of the card slot.
[0007] In a further embodiment, two supporting legs are fixedly connected to the bottom surface of the workbench.
[0008] In a further embodiment, a touch panel is fixedly connected to the front side of one of the supporting legs.
[0009] In a further embodiment, a circuit board is fixedly connected to the front side of one of the support legs, and a group of status signal lights is fixedly connected to the front side of the circuit board.
[0010] In a further embodiment, a groove is provided on the front side of one of the supporting legs, and a master control switch is fixedly connected to the inner wall of the groove.
[0011] In a further embodiment, an inspection plate is fixedly connected to the upper surface of the cooling box by bolts, and two support blocks are fixedly connected to the bottom surface of the air cooler, and the back side of each support block is fixedly connected to the front side of the support leg.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] This device uses a temperature sensor to monitor in real time and cooperates with the control unit to accurately adjust the power and speed of the air cooler, so as to accurately maintain the temperature in the cooling box within a preset range, effectively avoiding problems such as uneven cooling, deformation or performance damage of the preforms due to temperature fluctuations. At the same time, the efficient cooling and conveying structure greatly improves the production efficiency. The cold air generated by the air cooler circulates rapidly in the cooling box. Combined with the stable conveying speed of the conveyor and the precise limit guiding of the guide plate, the preforms can complete the cooling process quickly and orderly, shortening the cooling time of the preforms. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the bottle blank cooling device.
[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of the bottle blank cooling device from the left perspective.
[0016] Figure 3 It is a schematic diagram of the stereoscopic structure of the preform cooling device from a top view and a left view.
[0017] Figure 4 For preform cooling device Figure 2 A schematic diagram of the enlarged structure in the middle.
[0018] In the figure: 1. workbench; 2. support leg; 3. groove; 4. master control switch; 5. touch panel; 6. circuit board; 7. status signal light; 8. support frame; 9. cross bar; 10. connecting rod; 11. cooling box; 12. maintenance panel; 13. air cooler; 14. support block; 15. duct; 16. conveyor; 17. guide plate; 18. slot; 19. temperature sensor. DETAILED DESCRIPTION
[0019] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Example 1: Please refer to Figure 1-4 In the utility model, a preform cooling device comprises a workbench 1, a cold air fan 13 is fixedly connected to the front of the workbench 1, a conveyor 16 is fixedly connected to the inner wall of the workbench 1, a cooling box 11 is fixedly connected to the upper surface of the workbench 1, a duct 15 is fixedly connected to the left side and the right side of the cold air fan 13, the cold air fan 13 is connected to the cooling box 11 through the duct 15, two support frames 8 are fixedly connected to the upper surface of the workbench 1, two cross bars 9 are fixedly connected to the upper surface of each support frame 8, a group of connecting rods 10 are fixedly connected to the bottom surface of each cross bar 9, three groups of guide plates 17 are arranged above the conveyor 16, the upper surface of each guide plate 17 is fixedly connected to the bottom surface of the connecting rod 10, a card slot 18 is opened on the inner wall of the cooling box 11, and a temperature sensor 19 is fixedly connected to the inner wall of the card slot 18.
[0023] Specifically, the temperature sensor 19 is used to monitor the temperature in the cooling box 11 in real time. When the temperature is higher than the set value, the control unit adjusts parameters such as the power or speed of the air cooler 13 to increase the supply of cold air to reduce the temperature in the cooling box 11. When the temperature is lower than the set value, the output of the air cooler 13 is reduced accordingly to maintain a stable temperature. The temperature in the cooling box 11 can be accurately maintained within a preset range, effectively avoiding problems such as uneven cooling, deformation or performance impairment of the preforms due to temperature fluctuations.
[0024] Embodiment 2: As an improvement to the previous embodiment.
[0025] Specifically, two supporting legs 2 are fixedly connected to the bottom surface of the workbench 1. The setting of the supporting legs 2 can improve the stability of the equipment. A touch panel 5 is fixedly connected to the front of one of the supporting legs 2. The setting of the touch panel 5 can facilitate the staff to operate the equipment. A circuit board 6 is fixedly connected to the front of one of the supporting legs 2. A group of status signal lights 7 are fixedly connected to the front of the circuit board 6. The setting of the status signal lights 7 can facilitate the staff to understand the operating status of the equipment.
[0026] Specifically, a groove 3 is opened on the front side of one of the supporting legs 2, and a main control switch 4 is fixedly connected to the inner wall of the groove 3. The start and stop of the equipment can be controlled by the set main control switch 4. The upper surface of the cooling box 11 is fixedly connected to the maintenance plate 12 by bolts, and the bottom surface of the air cooler 13 is fixedly connected to two support blocks 14. The back side of each support block 14 is fixedly connected to the front side of the supporting leg 2. The air cooler 13 can be supported and fixed by the set support blocks 14.
[0027] The working principle of the utility model is:
[0028] When in use, first arrange the equipment at the place of use and connect it to the power supply, then press the main control switch 4 to start the entire cooling device, and then set the target cooling temperature and other parameters in the cooling box 11 through the touch panel 5, then the air cooler 13 starts to work, generates cold air and transports it to the cooling box 11, and at the same time the conveyor 16 starts to run, transporting the bottle blanks at a certain speed, and the bottle blanks enter from the inlet end of the cooling box 11 under the action of the conveyor 16 and the guide plate 17, are gradually cooled in the cooling box 11, and then are sent out from the outlet end to complete the cooling process. During the process, the temperature sensor 19 is used to monitor the temperature in the cooling box 11 in real time. When the temperature is higher than the set value, the control unit adjusts the power or speed of the air cooler 13 and other parameters to increase the supply of cold air to reduce the temperature in the cooling box 11. When the temperature is lower than the set value, the output of the air cooler 13 is reduced accordingly to maintain a stable temperature.
[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A preform cooling device, characterized in that: It includes a workbench, the front side of the workbench is fixedly connected to a cold air blower, the inner wall of the workbench is fixedly connected to a conveyor, the upper surface of the workbench is fixedly connected to a cooling box, the left side and the right side of the cold air blower are fixedly connected to a conduit, the cold air blower is connected to the cooling box through the conduit, the upper surface of the workbench is fixedly connected to two support frames, the upper surface of each of the support frames is commonly fixedly connected to two cross bars, the bottom surface of each of the cross bars is fixedly connected to a group of connecting rods, three groups of guide plates are arranged above the conveyor, the upper surface of each of the guide plates is fixedly connected to the bottom surface of the connecting rod, the inner wall of the cooling box is provided with a slot, and the inner wall of the slot is fixedly connected to a temperature sensor.
2. A preform cooling device according to claim 1, characterized in that: The bottom surface of the workbench is fixedly connected with two supporting legs.
3. A preform cooling device according to claim 2, characterized in that: A touch panel is fixedly connected to the front side of one of the supporting legs.
4. A preform cooling device according to claim 2, characterized in that: A circuit board is fixedly connected to the front side of one of the support legs, and a group of status signal lights is fixedly connected to the front side of the circuit board.
5. A preform cooling device according to claim 2, characterized in that: A groove is provided on the front side of one of the supporting legs, and a master control switch is fixedly connected to the inner wall of the groove.
6. A preform cooling device according to claim 1, characterized in that: An inspection plate is fixedly connected to the upper surface of the cooling box by bolts, and two support blocks are fixedly connected to the bottom surface of the air cooler, and the back surface of each support block is fixedly connected to the front surface of the support leg.