Plastic coated steel wire production line equipment

Abstract

The utility model discloses plastic-coated steel wire production line equipment, and relates to the technical field of steel wire production. The device comprises a bottom plate, and a processing mechanism and a configuration mechanism are arranged on the bottom plate. By arranging the processing mechanism, during use, one end of a steel wire on the steel wire pay-off reel sequentially penetrates through the straightener, the gluing limiting die, the high-frequency heating machine and the screw extruder and is finally wound on the outer wall of the steel wire take-up reel, then the motor is started, the motor drives the steel wire take-up reel to wind the steel wire through the rotating shaft, and in the winding process, the steel wire is wound by the high-frequency heating machine and the screw extruder. When the steel wire passes through the straightener, the straightener can accurately straighten the steel wire, it is ensured that the rolled steel wire has good straightness and flatness, the bad conditions such as bending and twisting are avoided, and when the steel wire passes through the gluing limiting die, the emulsion pump can be started to suck adhesive from the adhesive container, and the adhesive is conveyed into the gluing limiting die through the conveying pipe.

Description

Technical Field

[0001] The utility model belongs to the technical field of steel wire production, in particular to a plastic coated steel wire production line equipment. Background Art

[0002] Plastic coated steel wire production line equipment is an industrial equipment specially used for producing plastic coated steel wire. It is usually composed of a steel wire pay-off device, a steel wire preheating system, a plastic extruder, a cooling water tank, a traction device and a take-up device. The equipment can continuously preheat the steel wire, evenly coat a layer of plastic on its surface, cool and shape it, and then pull it to a specific speed by the traction device and finally collect it neatly by the take-up device, so as to efficiently produce plastic coated steel wire products that meet quality requirements.

[0003] When the existing corrugated steel wire is plastic coated, that is, the plastic coating is performed on the surface of the steel wire through a screw extruder. Depending on the different process requirements, some steel wires need to be coated or attached with adhesive on the surface during the plastic coating process. This work requires manual processing or dripping with a leak, which is difficult to achieve uniformity and may affect product quality. In addition, the steel wire needs to be heated during the plastic coating process. At present, a hot air blower is generally used for heating. The heating efficiency of the hot air blower is low, and the temperature is difficult to control, which also needs to be optimized. Utility Model Content

[0004] The utility model aims to provide a plastic coated steel wire production line equipment, which solves the problem that plastic coating is performed on the surface of the steel wire by a screw extruder through a processing mechanism. According to different process requirements, some steel wires need to be coated with or attached with adhesive on the surface during plastic coating. This work needs to be handled manually or dripped by a leak, which is difficult to achieve uniformity and may affect product quality. In addition, the steel wire needs to be heated during the plastic coating process. At present, a hot air blower is generally used for heating. The heating efficiency of the hot air blower is low, and the temperature is difficult to control, which also needs to be optimized.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is a plastic coated steel wire production line device, comprising a bottom plate, on which a processing mechanism and a configuration mechanism are arranged;

[0007] The processing mechanism includes a wire pay-off reel fixedly connected to the top of the base plate, the outer wall of the wire pay-off reel is wound with steel wire, the top of the base plate is fixedly connected to a straightener, the top of the base plate is fixedly connected to a gluing limit mold, the top of the base plate is fixedly connected to an adhesive container, the inner wall of the adhesive container is fixedly connected to a serum pump, the top of the serum pump is fixedly connected to a conveying pipe, the end of the conveying pipe extends into the gluing limit mold, the top of the base plate is fixedly connected to a high-frequency heater, and the top of the base plate is fixedly connected to a screw extruder.

[0008] Furthermore, the ends of the steel wires all pass through the straightener, the gluing limiting mold, the high-frequency heater and the screw extruder and extend to the outside.

[0009] Furthermore, the configuration mechanism includes a support frame fixedly connected to the top of the base plate, a motor is fixedly connected to the left side of the support frame, the output shaft of the motor is fixedly connected to a rotating shaft through a coupling, the rotating shaft passes through the support frame and is rotatably connected to the support frame, and the outer wall sliding sleeve of the rotating shaft is provided with a wire take-up reel.

[0010] Furthermore, the inner wall of the support frame is rotatably connected to a reciprocating screw, the left end of the reciprocating screw extends outside the support frame and is rotatably connected to the support frame, the outer walls of the rotating shaft and the reciprocating screw are fixedly sleeved with pulleys, and the outer walls of the two pulleys are wrapped with belts.

[0011] Furthermore, a slider is provided on the threaded sleeve of the outer wall of the reciprocating screw, and the end of the steel wire passes through the slider and is wound around the outer wall of the steel wire take-up coil.

[0012] Furthermore, a limiting rod is fixedly connected to the inner wall of the support frame, and the limiting rod passes through the slider and is slidably connected to the slider.

[0013] Furthermore, the right side of the support frame is rotatably connected to a support rod, the support rod is adapted to the rotating shaft, the bottom of the support rod is rotatably connected to a rotating block 1, the right side of the support frame is rotatably connected to a rotating block 2, the top of the rotating block 2 is fixedly connected to a hydraulic cylinder, and the output end of the hydraulic cylinder is fixedly connected to the rotating block 1.

[0014] The utility model has the following beneficial effects:

[0015] (1) The utility model is provided with a processing mechanism. When in use, one end of the steel wire on the steel wire pay-off reel is first passed through the straightener, the gluing limit mold, the high-frequency heating machine and the screw extruder in sequence, and finally wound around the outer wall of the steel wire take-up reel. Then, the motor is started, and the motor drives the steel wire take-up reel to reel the steel wire through the rotating shaft. During the reeling process, when the steel wire passes through the straightener, the straightener can accurately straighten the steel wire to ensure that the reeled steel wire has good straightness and flatness, and avoids undesirable conditions such as bending and twisting. When the steel wire passes through the gluing limit mold, the emulsion pump can be started to absorb the adhesive from the adhesive container and transport it to the gluing limit mold through the conveying pipe to glue the steel wire. The glued steel wire will be heated by the high-frequency heating machine. The heated steel wire can be plastic-coated when passing through the screw extruder. The plastic-coated steel wire can be wound around the steel wire take-up reel. Through this arrangement, the tedious process of manually applying the adhesive can be reduced, thereby improving work efficiency.

[0016] (2) The utility model provides a configuration mechanism, and during the winding process, the reciprocating screw will rotate synchronously with the rotating shaft under the cooperation of the two pulleys and the belt. At the same time, when the reciprocating screw rotates, the limit rod will be used to make the steel wire passing through the slider evenly wound around the outer wall of the steel wire take-up reel to prevent it from being tangled.

[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the processing mechanism structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the configuration mechanism structure of the utility model;

[0022] Figure 4 for Figure 2 A is a partial enlarged schematic diagram;

[0023] Figure 5 for Figure 3 A partial enlarged schematic diagram of B in the figure.

[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0025] 1. Bottom plate; 2. Processing mechanism; 3. Configuration mechanism; 21. Wire pay-off reel; 22. Steel wire; 23. Straightener; 24. Glue limiting mold; 25. Adhesive container; 26. Slurry pump; 27. Delivery pipe; 28. High-frequency heating machine; 29. ​​Screw extruder; 31. Support frame; 32. Motor; 33. Rotating shaft; 34. Wire take-up reel; 35. Reciprocating screw; 36. Pulley; 37. Belt; 38. Sliding block; 39. Limiting rod; 391. Support rod; 392. Rotating block 1; 393. Rotating block 2; 394. Hydraulic cylinder. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-5 As shown, the utility model is a plastic coated steel wire production line equipment, comprising a bottom plate 1, on which a processing mechanism 2 and a configuration mechanism 3 are arranged;

[0028] The processing mechanism 2 includes a wire pay-off reel 21 fixedly connected to the top of the base plate 1, the outer wall of the wire pay-off reel 21 is wound with a steel wire 22, the top of the base plate 1 is fixedly connected to a straightener 23, the top of the base plate 1 is fixedly connected to a gluing limit mold 24, the top of the base plate 1 is fixedly connected to an adhesive container 25, the inner wall of the adhesive container 25 is fixedly connected to a serum pump 26, the top of the serum pump 26 is fixedly connected to a conveying pipe 27, the end of the conveying pipe 27 extends into the gluing limit mold 24, the top of the base plate 1 is fixedly connected to a high-frequency heater 28, the top of the base plate 1 is fixedly connected to a screw extruder 29, and the ends of the steel wire 22 all pass through the straightener 23, the gluing limit mold 24, the high-frequency heater 28 and the screw extruder 29 and extend to the outside.

[0029] By setting up a processing mechanism, when in use, one end of the steel wire 22 on the steel wire pay-off reel 21 is first passed through the straightener 23, the gluing limit mold 24, the high-frequency heating machine 28 and the screw extruder 29 in sequence, and finally wound around the outer wall of the steel wire take-up reel 34. Then, the motor 32 is started, and the motor 32 drives the steel wire take-up reel 34 to reel the steel wire 22 through the rotating shaft 33. During the reeling process, when the steel wire 22 passes through the straightener 23, the straightener 23 can accurately straighten the steel wire 22 to ensure that the reeled steel wire has good straightness and flatness, avoiding the occurrence of In order to prevent the steel wire 22 from bending, twisting and other undesirable conditions, when the steel wire 22 passes through the gluing limit mold 24, the latex pump 26 can be started to absorb the adhesive from the adhesive container 25 and transport it to the gluing limit mold 24 through the delivery pipe 27, and the steel wire 22 passing through the gluing can be glued. The glued steel wire 22 will be heated by the high-frequency heating machine 28, and the heated steel wire 22 can be plastic-coated when passing through the screw extruder 29. The plastic-coated steel wire can be wound around the steel wire take-up reel 34. Through this arrangement, the tedious process of manually applying the adhesive can be reduced, thereby improving work efficiency.

[0030] The configuration mechanism 3 includes a support frame 31 fixedly connected to the top of the base plate 1, a motor 32 is fixedly connected to the left side of the support frame 31, the output shaft of the motor 32 is fixedly connected to a rotating shaft 33 through a coupling, the rotating shaft 33 penetrates the support frame 31 and is rotatably connected to the support frame 31, the outer wall sliding sleeve of the rotating shaft 33 is provided with a wire winding reel 34, the inner wall of the support frame 31 is rotatably connected to a reciprocating screw 35, the left end of the reciprocating screw 35 extends to the outside of the support frame 31 and is rotatably connected to the support frame 31, the outer walls of the rotating shaft 33 and the reciprocating screw 35 are fixedly sleeved with pulleys 36, the outer walls of the two pulleys 36 are wrapped with belts 37, the outer wall of the reciprocating screw 35 is threadedly sleeved with a slider 38, and the wire The end of 22 passes through the slider 38 and is wound around the outer wall of the wire take-up reel 34. The inner wall of the support frame 31 is fixedly connected to a limit rod 39. The limit rod 39 passes through the slider 38 and is slidably connected to the slider 38. The right side of the support frame 31 is rotatably connected to a support rod 391, which is compatible with the rotating shaft 33. The bottom of the support rod 391 is rotatably connected to a rotating block 1 392. The right side of the support frame 31 is rotatably connected to a rotating block 2 393. The top of the rotating block 2 393 is fixedly connected to a hydraulic cylinder 394. The output end of the hydraulic cylinder 394 is fixedly connected to the rotating block 1 392.

[0031] By setting up a configuration mechanism, and during the winding process, the reciprocating screw 35 will rotate synchronously with the rotating shaft 33 with the cooperation of the two pulleys 36 and the belt 37. At the same time, when the reciprocating screw 35 rotates, the limit rod 39 will be used to allow the steel wire 22 passing through the slider 38 to be evenly wound around the outer wall of the steel wire take-up reel 34 to prevent it from being tangled.

[0032] A specific application of this embodiment is: Straightener: It is a device specially used to straighten the plastic coated steel wire. It is usually composed of one or more groups of specific rollers or other mechanical structures. When the plastic coated steel wire passes through the straightener, these rollers and other structures will apply appropriate pressure and guidance to the steel wire, and gradually correct the bent plastic coated steel wire to a straight state. The straightener can effectively improve the straightness of the plastic coated steel wire, ensuring that the plastic coated steel wire product has better quality and performance in subsequent use, processing, etc.

[0033] Glue limiting mold: It is a specific mold device used in the production process of plastic coated steel wire. It mainly plays the role of limiting the rubber in the plastic coating process. When the steel wire is plastic coated, the distribution and thickness of the rubber can be accurately controlled through the limiting mold to ensure that the rubber is evenly wrapped on the surface of the steel wire. At the same time, the flow range of the rubber is limited so that the steel wire after plastic coating has consistent size and quality standards. This limiting mold plays a key role in improving the production quality and stability of plastic coated steel wire.

[0034] High-frequency heating machine: a device specially used for heating plastic-coated steel wire. It mainly works based on the principle of high-frequency induction heating. It is equipped with key components such as high-frequency generators inside, which can generate high-frequency alternating magnetic fields. When the plastic-coated steel wire is placed within the magnetic field, eddy currents will be generated inside it due to electromagnetic induction, which will cause the steel wire itself to heat up rapidly, thereby achieving rapid and efficient heating of the plastic-coated steel wire. It can accurately control parameters such as heating temperature and time, and is widely used in situations where plastic-coated steel wire needs to reach specific temperature requirements before subsequent processing such as stretching and bending, so as to meet the corresponding production process requirements and improve the processing quality and production efficiency of plastic-coated steel wire.

[0035] Screw extruder: a mechanical equipment specially used for producing plastic coated steel wire. It is mainly composed of hopper, screw, barrel, heating device, cooling system, transmission mechanism and die mold and other components. Through the rotation of the screw in the barrel, the plastic raw materials added from the hopper are transported, compacted, melted and plasticized. When the steel wire passes through the die mold, the plasticized plastic is evenly coated on the surface of the steel wire. At the same time, the temperature is accurately controlled with the help of the heating and cooling system. It runs stably under the drive of the transmission mechanism, realizing continuous and efficient production of plastic coated steel wire products with different specifications and performance requirements to meet the needs of plastic coated steel wire in many fields such as construction, decoration, and industrial protection.

[0036] When in use, first one end of the steel wire 22 on the steel wire pay-off reel 21 passes through the straightener 23, the glue limiting mold 24, the high-frequency heater 28 and the screw extruder 29 in sequence, and is finally wound around the outer wall of the steel wire take-up reel 34. Then, the motor 32 is started, and the motor 32 drives the steel wire take-up reel 34 to reel the steel wire 22 through the rotating shaft 33. During the reeling process, when the steel wire 22 passes through the straightener 23, the straightener 23 can accurately straighten the steel wire 22 to ensure that the reeled steel wire has good straightness and flatness to avoid undesirable conditions such as bending and twisting. When the steel wire 22 passes through the glue limiting mold 24, the serum pump 26 can be started to absorb the adhesive from the adhesive container 25 and transport it to the glue limiting mold 24 through the conveying pipe 27. The steel wire 22 that has passed through is glued. The glued steel wire 22 is heated by the high-frequency heater 28. The wire 22 can be plastic-coated when passing through the screw extruder 29, and the plastic-coated steel wire after molding can be wound on the steel wire take-up reel 34. Through this arrangement, the tedious process of manually applying adhesive can be reduced, thereby improving work efficiency; and during the winding process, the reciprocating screw 35 will also rotate synchronously with the rotating shaft 33 with the cooperation of the two pulleys 36 and the belt 37. At the same time, when the reciprocating screw 35 rotates, it will use the limit rod 39 to make the steel wire 22 passing through the slider 38 to be evenly wound on the outer wall of the steel wire take-up reel 34 to prevent it from being knotted and entangled. If the steel wire take-up reel 34 is full and needs to be replaced, the hydraulic cylinder 394 can be started. The hydraulic cylinder 394 will use the rotating block 1 392 and the rotating block 2 393 to make the support rod 391 thereon move downward, thereby releasing the limit on the rotating shaft 33, so that the steel wire take-up reel 34 on the outer wall of the rotating shaft 33 can be completely disassembled.

[0037] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0038] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A plastic coated steel wire production line device, comprising a base plate (1), on which a processing mechanism (2) and a configuration mechanism (3) are arranged, characterized in that ； The processing mechanism (2) comprises a wire pay-off reel (21) fixedly connected to the top of the base plate (1), the outer wall of the wire pay-off reel (21) being wound with a steel wire (22), the top of the base plate (1) being fixedly connected to a straightener (23), the top of the base plate (1) being fixedly connected to a gluing limit mold (24), the top of the base plate (1) being fixedly connected to an adhesive container (25), the inner wall of the adhesive container (25) being fixedly connected to a serum pump (26), the top of the serum pump (26) being fixedly connected to a delivery pipe (27), the end of the delivery pipe (27) extending into the gluing limit mold (24), the top of the base plate (1) being fixedly connected to a high-frequency heater (28), and the top of the base plate (1) being fixedly connected to a screw extruder (29).

2. The plastic coated steel wire production line equipment according to claim 1, characterized in that: The ends of the steel wires (22) pass through the straightener (23), the gluing limiting die (24), the high-frequency heating machine (28) and the screw extruder (29) and extend to the outside.

3. The plastic coated steel wire production line equipment according to claim 2, characterized in that: The configuration mechanism (3) comprises a support frame (31) fixedly connected to the top of the base plate (1), a motor (32) fixedly connected to the left side of the support frame (31), an output shaft of the motor (32) fixedly connected to a rotating shaft (33) via a coupling, the rotating shaft (33) passing through the support frame (31) and being rotatably connected to the support frame (31), and a steel wire take-up reel (34) being provided on the outer wall sliding sleeve of the rotating shaft (33).

4. The plastic coated steel wire production line equipment according to claim 3, characterized in that: The inner wall of the support frame (31) is rotatably connected to a reciprocating screw (35), wherein the left end of the reciprocating screw (35) extends outside the support frame (31) and is rotatably connected to the support frame (31), and the outer walls of the rotating shaft (33) and the reciprocating screw (35) are fixedly sleeved with pulleys (36), and the outer walls of the two pulleys (36) are wound with belts (37).

5. The plastic coated steel wire production line equipment according to claim 4, characterized in that: The outer wall of the reciprocating screw (35) is threadedly sleeved with a slider (38), and the end of the steel wire (22) passes through the slider (38) and is wound around the outer wall of the steel wire take-up reel (34).

6. The plastic coated steel wire production line equipment according to claim 5, characterized in that: The inner wall of the support frame (31) is fixedly connected to a limit rod (39), and the limit rod (39) passes through the slider (38) and is slidably connected to the slider (38).

7. The plastic coated steel wire production line equipment according to claim 6, characterized in that: The right side of the support frame (31) is rotatably connected to a support rod (391), the support rod (391) is compatible with the rotating shaft (33), the bottom of the support rod (391) is rotatably connected to a rotating block 1 (392), the right side of the support frame (31) is rotatably connected to a rotating block 2 (393), the top end of the rotating block 2 (393) is fixedly connected to a hydraulic cylinder (394), and the output end of the hydraulic cylinder (394) is fixedly connected to the rotating block 1 (392).

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