Coal mine belt conveyor inspection machine

By designing the auxiliary limit mechanism and auxiliary inspection mechanism of the coal mine belt conveyor inspection machine, the problem of the fixed position of the running wheel and the inability to adjust the camera angle in the existing technology is solved, and the inspection machine can be installed on different types of tracks. Flexible walking and camera angle adjustment improve work efficiency and flexibility.

CN222388974UInactive Publication Date: 2025-01-24鹤岗市华泰机械制造有限公司
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Patent Information

Application Number
CN202420948205.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-01
Publication Date
2025-01-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing coal mine belt conveyor inspection robot cannot walk on different working tracks due to the fixed position of the walking wheel, which increases the working limitations; at the same time, the angle of the camera cannot be adjusted, resulting in a small inspection range and requires multiple inspections. Complete the work and reduce efficiency.

Method used

A coal mine belt conveyor inspection machine is designed, which realizes the adaptability of the running wheels and the adjustment of the camera angle through the auxiliary limit mechanism and the auxiliary inspection mechanism. The auxiliary limit mechanism is driven by the chute and motor to realize the flexible walking of the walking wheels on different types of tracks; the auxiliary inspection mechanism realizes the adjustment of the camera angle through hydraulic cylinder and gear transmission.

Benefits of technology

The flexible walking of inspection machines on different types of tracks has been realized, reducing work limitations. At the same time, by adjusting the angle of the camera, the scope of inspection is expanded, the efficiency of work is improved, and the number of inspections of operators have been reduced.

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Abstract

The utility model relates to the technical field of coal mine inspection, in particular to an inspection machine for a coal mine belt conveyor, which is characterized in that the surface of a box body is rotatably connected with a second roller through a bracket and a pin shaft, and the surface of the second roller is attached to the surface of an I-shaped track. The sliding block moves to enable the protruding part of the sliding block to slide along the sliding groove machined in the bent rod so as to drive the bent rod to swing, the bent rod swings to drive the rotating block to slide along the surface of the bent rod, and the rotating block moves to drive the cross rod to slide along the surface of the second fixing column, so that an operator does not need to replace the cross rod to other machines matched with the cross rod for inspection. And the rack slides to drive the first gear and the second gear to rotate, and the second gear rotates to drive the rotating shaft to rotate, so that the purposes that the angle of the camera cannot be adjusted, the shooting range is large, inspection work can be completed without repeated inspection of an operator are achieved, and then the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal mine inspection, in particular to a coal mine belt conveyor inspection machine. Background Art

[0002] Belt conveyors have the advantages of large conveying capacity, simple structure, easy maintenance, and standardized components. They are widely used in mining, metallurgy, coal and other industries to transport loose materials or finished items. The inspection robot "based on OCR and image recognition capabilities, can simulate professional manual operations, and perform inspection operations such as clicking, identifying, and checking in various scenes of the entire site's multi-level pages and the entire process of capital transactions.

[0003] For example, a coal mine belt conveyor inspection robot with the authorization announcement number "CN219884922U" has a servo motor that drives the driving bevel gear to rotate. The driving bevel gear can drive the horizontal axis and the first bevel gear to rotate through the third bevel gear. At this time, the rotating first bevel gear drives the walking wheels to rotate synchronously through the second bevel gear and the main shaft, which makes it convenient for the main body to walk on the I-type track through the walking wheels, and is beneficial for the main body to drive the inspection camera to conduct real-time inspection of the belt conveyor. The load-bearing wheels and guide wheels in the auxiliary displacement mechanism are beneficial to improve the stability of the inspection robot's displacement movement and prevent the inspection robot from falling from the I-type track. However, since the position of the walking wheels of the coal mine belt conveyor inspection robot is fixed, it cannot walk on the I-track when other coal mine belt conveyors need to be inspected. The operator is required to switch to other compatible machines for inspection, which increases the limitations of the work. At the same time, since the angle of the camera of the coal mine belt conveyor inspection robot cannot be adjusted, the camera range is small, and the operator needs to conduct multiple inspections to complete the inspection work, which reduces work efficiency. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that due to the fixed position of the walking wheels, when it is necessary to inspect other coal mine belt conveyors, it is impossible to walk on the I-track, and the operator is required to switch to other compatible machines for inspection, which increases the working limitations. At the same time, the coal mine belt conveyor inspection robot has a small camera range because the angle of the camera cannot be adjusted, and the operator is required to conduct multiple inspections to complete the inspection work, thereby reducing the working efficiency. A coal mine belt conveyor inspection machine is proposed.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A coal mine belt conveyor inspection machine is designed, including a box body, wherein auxiliary limiting mechanisms are symmetrically arranged on the surface of the box body, an auxiliary inspection mechanism is arranged inside the box body, the inner wall of the box body is fixedly connected to a fixed plate, a slide groove processed on the fixed plate is slidably connected to the protruding parts of two first moving blocks, the surfaces of the two first moving blocks are fixedly connected to a first motor through a bracket, the ends of the output shafts of the two first motors are fixedly connected to a first roller, the surface of the box body is rotatably connected to a second roller through a bracket and a pin shaft, and the surface of the second roller fits the surface of the I-shaped track.

[0007] Preferably, it includes a box body, the surface of which is symmetrically provided with auxiliary limiting mechanisms, the interior of which is provided with an auxiliary inspection mechanism, the inner wall of the box body is fixedly connected to a fixed plate, a slide groove processed on the fixed plate is slidably connected to the protruding parts of the two first moving blocks, the surfaces of the two first moving blocks are fixedly connected to the first motor through a bracket, the ends of the output shafts of the two first motors are fixedly connected to the first rollers, the surface of the box body is rotatably connected to the second rollers through the bracket and the pin shaft, and the surface of the second rollers fits the surface of the I-shaped track.

[0008] Preferably, it includes a box body, the surface of which is symmetrically provided with auxiliary limiting mechanisms, the interior of which is provided with an auxiliary inspection mechanism, the inner wall of the box body is fixedly connected to a fixed plate, a slide groove processed on the fixed plate is slidably connected to the protruding parts of the two first moving blocks, the surfaces of the two first moving blocks are fixedly connected to the first motor through a bracket, the ends of the output shafts of the two first motors are fixedly connected to the first roller, the surface of the box body is rotatably connected to the second roller through a bracket and a pin shaft, and the surface of the second roller fits the surface of the I-shaped track.

[0009] Preferably, the end of the rotating shaft is fixedly connected with a second moving block, and the first shell surface is fixedly connected to the inner wall of the box.

[0010] Preferably, the auxiliary limiting mechanism includes a second shell, the surface of the second shell is fixedly connected to the surface of the box body, the inner wall of the second shell is fixedly connected to the second motor through a bracket, the end of the output shaft of the second motor is fixedly connected to a threaded rod, the threaded rod is threadedly connected to the slider, the protruding part of the slider is slidably connected to the slide groove processed on the bent rod, the bent rod is rotatably connected to the inner wall of the second shell through a pin shaft, the bent rod is slidably connected to the slide groove processed on the rotating block, the pin shaft of the rotating block is movably connected to the end of the cross bar, the slide groove processed on the cross bar is slidably connected to the surface of the second fixed column, the end of the second fixed column is fixedly connected to the inner wall of the second shell, and the cross bar is slidably connected to the second shell through a through hole.

[0011] Preferably, a first moving block is fixedly connected to the end of the cross bar, and the cross bar is slidably connected to the box body through a through hole.

[0012] The utility model proposes a coal mine belt conveyor inspection machine, which has the beneficial effects of: through the cooperation of the first moving block and the auxiliary limiting mechanism, the second motor rotates to drive the threaded rod to rotate, thereby driving the slider to move, the movement of the slider causes the protruding part of the slider to slide along the slide groove processed on the bent rod, thereby driving the bent rod to swing, the swing of the bent rod drives the rotating block to slide along the surface of the bent rod, the movement of the rotating block drives the cross bar to slide along the surface of the second fixed column, and at the same time the cross bar slides along the through hole processed on the second outer shell, so that when it is necessary to inspect other coal mine belt conveyors, it can walk on the I-track, and there is no need for the operator to switch to other compatible machines for inspection, thereby reducing work limitations.

[0013] Through the cooperation of the rotating shaft and the auxiliary inspection mechanism, the telescopic end of the hydraulic cylinder moves and drives the protruding part of the rack to slide along the surface of the first fixed column. The sliding of the rack drives the first gear and the second gear to rotate. The rotation of the second gear drives the rotating shaft to rotate, so that the angle of the camera cannot be adjusted. The camera range is larger, and the operator does not need to conduct multiple inspections to complete the inspection work, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 A front cross-sectional view of

[0016] Figure 3 for Figure 1 A front sectional view of the auxiliary limiting mechanism;

[0017] Figure 4 for Figure 2 A top view of the auxiliary inspection mechanism;

[0018] Figure 5 for Figure 1 A bottom sectional view of a part of the middle auxiliary limiting mechanism;

[0019] Figure 6 for Figure 2 A front sectional view of a part of the auxiliary inspection mechanism.

[0020] In the figure: 1, box body, 2, camera, 3, second moving block, 4, auxiliary inspection mechanism, 401, first shell, 402, hydraulic cylinder, 403, rack, 404, first fixed column, 405, first gear, 406, second gear, 407, rotating shaft, 5, second roller, 6, I-type track, 7, first roller, 8, first motor, 9, auxiliary limiting mechanism, 901, second shell, 903, threaded rod, 904, slider, 905, bent rod, 906, cross bar, 907, second fixed column, 908, rotating block, 10, first moving block, 11, fixed plate, 12, opening and closing plate. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings:

[0022] Refer to the attached Figure 1-6 : In the present embodiment, a coal mine belt conveyor inspection machine includes a box body 1, an auxiliary limiting mechanism 9 is symmetrically provided on the surface of the box body 1, an auxiliary inspection mechanism 4 is provided inside the box body 1, and the inner wall of the box body 1 is fixedly connected to a fixed plate 11, and a slide groove processed on the fixed plate 11 is slidably connected to the protruding parts of the two first moving blocks 10. The two first moving blocks 10 slide along the slide groove processed on the fixed plate 11, and the surfaces of the two first moving blocks 10 are fixedly connected with a first motor 8 through a bracket. The models of the first motor 8, the second motor 902 and the hydraulic cylinder 402 are selected according to actual needs.

[0023] It can meet the working needs. The ends of the output shafts of the two first motors 8 are fixedly connected to the first roller 7. The surface of the box 1 is rotatably connected to the second roller 5 through a bracket and a pin shaft. The surface of the second roller 5 fits the surface of the I-type track 6. A second moving block 3 is provided at the bottom of the box 1. Two cameras 2 are fixedly connected to the surface of the second moving block 3. An opening and closing plate 12 is hinged on the surface of the box 1. The second moving block 3 is fixedly connected to the end of the rotating shaft 407. The rotation of the rotating shaft 407 drives the second rotating block 3 to rotate the surface of the first shell 401 through a fixed connection with the inner wall of the box 1.

[0024] Refer to the attached Figure 4 and attached Figure 6

[0025] The auxiliary inspection mechanism 4 includes a first shell 401, a hydraulic cylinder 402 is fixedly connected to the inner wall of the first shell 401, a rack 403 is fixedly connected to the telescopic end of the hydraulic cylinder 402, a slide groove processed on the protruding part of the rack 403 is slidably connected to the surface of the first fixed column 404, both ends of the first fixed column 404 are fixedly connected to the inner wall of the first shell 401, the rack 403 is meshed with the first gear 405, the first gear 405 is meshed with the second gear 406, the first gear 405 and the second gear 406 are both rotatably connected to the first shell 401 through a pin, a rotating shaft 407 is fixedly connected to the surface of the second gear 406, and the rotating shaft 407 is rotatably connected to the first shell 401 through a bearing, the telescopic end of the hydraulic cylinder 402 moves to drive the protruding part of the rack 403 to slide along the surface of the first fixed column 404, the sliding of the rack 403 drives the first gear 405 and the second gear 406 to rotate, and the rotation of the second gear 406 drives the rotating shaft 407 to rotate.

[0026] See attached Figure 3 and attached Figure 5

[0027] The auxiliary limiting mechanism 9 includes a second shell 901, the surface of the second shell 901 is fixedly connected to the surface of the box body 1, the inner wall of the second shell 901 is fixedly connected to the second motor 902 through a bracket, the end of the output shaft of the second motor 902 is fixedly connected to a threaded rod 903, the threaded rod 903 is connected to the slider 904 through a threaded connection, the protruding part of the slider 904 is slidably connected to the slide groove processed on the bent rod 905, the bent rod 905 is rotatably connected to the inner wall of the second shell 901 through a pin shaft, the bent rod 905 is slidably connected to the slide groove processed on the rotating block 908, the pin shaft of the rotating block 908 is movably connected to the end of the cross bar 906, and the slide groove processed on the cross bar 906 is slidably connected to the surface of the second fixed column 907.

[0028] The end of the second fixed column 907 is fixedly connected to the inner wall of the second shell 901, and the cross bar 906 is slidably connected to the second shell 901 through a through hole. The rotation of the second motor 902 drives the threaded rod 903 to rotate, thereby driving the slider 904 to move. The movement of the slider 904 causes the protruding part of the slider 904 to slide along the slide groove processed on the bent rod 905, thereby driving the bent rod 905 to swing. The swing of the bent rod 905 drives the rotating block 908 to slide along the surface of the bent rod 905. The movement of the rotating block 908 drives the cross bar 906 to slide along the surface of the second fixed column 907. At the same time, the cross bar 906 slides along the through hole processed on the second shell 901.

[0029] Working principle:

[0030] When using the inspection machine to inspect the coal mine belt conveyor:

[0031] Preparation process:

[0032] First, place the first roller 7 on both sides of the I-shaped track 6, and make the surface of the second roller 5 fit the surface of the I-shaped track. Figure 2 As shown, the power supply of the second motor 902 is started, and the second motor 902 rotates clockwise to drive the threaded rod 903 to rotate, thereby driving the slider 904 to move. The movement of the slider 904 causes the protruding part of the slider 904 to slide along the slide groove processed on the bent rod 905, thereby driving the bent rod 905 to swing. The swing of the bent rod 905 drives the rotating block 908 to slide along the surface of the bent rod 905. The movement of the rotating block 908 drives the cross bar 906 to slide along the surface of the second fixed column 907. At the same time, the cross bar 906 slides to the left along the through hole processed on the second shell 901. By controlling the output shaft of the second motor 902 to rotate counterclockwise, the bent rod 905 moves and drives the cross bar 906 to move to the right. When the cross bar 906 moves, it drives the protruding part of the first moving block 10 to slide along the slide groove processed on the fixed plate 11. When the surfaces of the two first rollers 7 are in contact with the surface of the I-shaped track 6, the power supplies of the two second motors 902 are turned off to realize an unused I-shaped track surface that can be installed, thereby reducing work limitations.

[0033] Coal mine belt conveyor inspection process:

[0034] Start the power supplies of the two first motors 8, and the output shafts of the two first motors 8 rotate in the same direction to drive the first roller 7 and the second roller 5 to move backward. When the output shafts of the two first motors 8 rotate in opposite directions, they drive the first roller 7 and the second roller 5 to move forward. When the angle of the camera 2 needs to be adjusted, start the power supply of the hydraulic cylinder 402, and the telescopic end of the hydraulic cylinder 402 moves to drive the protruding part of the rack 403 to slide along the surface of the first fixed column 404. The sliding of the rack 403 drives the first gear 405 and the second gear 406 to rotate. The rotation of the second gear 406 drives the rotating shaft 407 to rotate. The rotation of the rotating shaft 407 drives the second moving block 3 to rotate, thereby driving the camera 2 to rotate. The box body 1 can drive the camera 2 to perform real-time inspection of the working status of the coal mine belt conveyor, so as to realize that the operator does not need to perform multiple inspections, thereby improving work efficiency.

[0035] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. A coal mine belt conveyor inspection machine, comprising a housing (1), characterized in that: The surface of the box (1) is symmetrically provided with auxiliary limiting mechanisms (9), the interior of the box (1) is provided with an auxiliary inspection mechanism (4), the inner wall of the box (1) is fixedly connected to a fixed plate (11), a slide groove processed on the fixed plate (11) is slidably connected to the protruding parts of the two first moving blocks (10), the surfaces of the two first moving blocks (10) are fixedly connected to the first motor (8) through a bracket, the ends of the output shafts of the two first motors (8) are fixedly connected to the first roller (7), the surface of the box (1) is rotatably connected to the second roller (5) through a bracket and a pin shaft, and the surface of the second roller (5) is in contact with the surface of the I-shaped track (6).

2. A coal mine belt conveyor inspection machine according to claim 1, characterized in that: A second moving block (3) is provided at the bottom of the box body (1); two cameras (2) are fixedly connected to the surface of the second moving block (3); and an opening and closing plate (12) is hingedly connected to the surface of the box body (1).

3. A coal mine belt conveyor inspection machine according to claim 1, characterized in that: The auxiliary inspection mechanism (4) comprises a first housing (401), the inner wall of the first housing (401) is fixedly connected to a hydraulic cylinder (402), the telescopic end of the hydraulic cylinder (402) is fixedly connected to a rack (403), a sliding groove processed on a protruding portion of the rack (403) is slidably connected to the surface of a first fixed column (404), both ends of the first fixed column (404) are fixedly connected to the inner wall of the first housing (401), the rack (403) is meshed with a first gear (405), the first gear (405) is meshed with a second gear (406), the first gear (405) and the second gear (406) are both rotatably connected to the first housing (401) via a pin shaft, the surface of the second gear (406) is fixedly connected to a rotating shaft (407), and the rotating shaft (407) is rotatably connected to the first housing (401) via a bearing.

4. A coal mine belt conveyor inspection machine according to claim 3, characterized in that: The end of the rotating shaft (407) is fixedly connected to a second moving block (3), and the surface of the first shell (401) is fixedly connected to the inner wall of the box body (1).

5. A coal mine belt conveyor inspection machine according to claim 1, characterized in that: The auxiliary limiting mechanism (9) comprises a second housing (901), the surface of the second housing (901) is fixedly connected to the surface of the box body (1), the inner wall of the second housing (901) is fixedly connected to a second motor (902) via a bracket, the end of the output shaft of the second motor (902) is fixedly connected to a threaded rod (903), the threaded rod (903) is connected to a slider (904) via a thread, the protruding portion of the slider (904) is slidably connected to a slide groove processed on a bent rod (905), and the bent rod ( 905) is rotatably connected to the inner wall of the second shell (901) through a pin shaft, the bent rod (905) is slidably connected to a slide groove processed on a rotating block (908), the pin shaft of the rotating block (908) is movably connected to the end of a cross bar (906), the slide groove processed on the cross bar (906) is slidably connected to the surface of a second fixed column (907), the end of the second fixed column (907) is fixedly connected to the inner wall of the second shell (901), and the cross bar (906) is slidably connected to the second shell (901) through a through hole.

6. A coal mine belt conveyor inspection machine according to claim 5, characterized in that: The end of the cross bar (906) is fixedly connected to a first moving block (10), and the cross bar (906) is slidably connected to the box body (1) via a through hole.

Citation Information

Patent Citations

  • Inspection robot for coal mine belt conveyor

    CN219884922U