Adjustable steel net rack rod piece welding and conveying device

By designing an adjustable steel grid rod welding and conveying device and using displacement sensors to achieve alignment and automatic calibration of transmission components, the problem of low welding efficiency of steel grid rods in the existing technology has been solved, and automated welding and efficiency improvements have been achieved. .

CN222388976UActive Publication Date: 2025-01-24JIANGSU HENGZHI HEAVY IND MFG CO LTD
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Patent Information

Application Number
CN202420523810.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-01-24
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

In the prior art, during the transmission process of steel mesh rods, the welding speed of the robot is slower than the conveying speed of the rods, which requires waiting during the conveying process. The welding method needs to be queued up one by one, which greatly reduces the steel mesh. Welding efficiency of frame rod parts.

Method used

Design a adjustable steel mesh rod welding conveyor device, including chassis, guide rail components, teleportation components, and driving components. It realizes alignment and automated calibration of transmitting components through displacement sensors to drive the free transmission component of the transmission component to the idle teleportation component forward. Transfer until automatic welding treatment near the robot.

Benefits of technology

Through the automated conveyor and automated calibration to align the moving positions of the conveyor components, automated welding of conveyor rods on idle conveyor components is realized, improving the welding efficiency of the steel mesh frame rods.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222388976U_ABST
    Figure CN222388976U_ABST
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Abstract

The utility model discloses an adjustable steel net rack rod piece welding and conveying device which comprises a bottom frame, guide rail assemblies, conveying assemblies and a driving assembly, a plurality of guide rail assemblies are arranged on the upper portion of the bottom frame in the length direction of the bottom frame, the guide rail assemblies are arranged at intervals, and at least two conveying assemblies are evenly distributed on the guide rail assemblies in the length direction of the guide rail assemblies. A driving assembly is fixedly arranged between the conveying assemblies, the driving assembly is in meshed connection with the guide rail assembly so as to drive the conveying assemblies to move, and the bottom of the supporting bottom plate and the bottom frame are fixedly arranged, so that an automatic conveyor is achieved, the moving positions of the conveying assemblies are automatically calibrated and aligned, and rod pieces are conveyed on the idle conveying assemblies; and the upper portion of the sliding rod is in sliding connection with the guide plate, so that the rod pieces are conveyed smoothly, and the conveying assembly is driven to be conveyed towards the free conveying assembly in front and conveyed to the position nearby the robot for automatic welding treatment.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic welding of steel grid rods, in particular to an adjustable steel grid rod welding and conveying device. Background Art

[0002] The grid is a spatial structure formed by connecting multiple rods through nodes in a certain grid form. According to the different shapes, the grid can be divided into: plate grid structure, single-layer grid structure, double-layer grid structure and shell grid structure. The grid has the advantages of good seismic performance, light weight and high rigidity, so it is widely used in large-spacing buildings such as stadiums and hangars.

[0003] Publication (Announcement) No.: CN210937590U, discloses a steel pipe upper and lower line unit of a grid connecting rod automatic welding production system, which is arranged at a set position within the range around the automatic welding unit, and includes a steel pipe workpiece bracket, a steel pipe upper and lower line grabbing and stacking mechanical arm, and a steel pipe upper and lower line electric control device. When the utility model performs a grabbing operation on a steel pipe workpiece, the steel pipe upper and lower line controller compares the end face position information of the steel pipe workpiece fed back by the pattern recognition sensor with the end face position information of the built-in standard steel pipe workpiece, and calculates the offset, and then the steel pipe upper and lower line controller adjusts the position of the steel pipe upper and lower line grabbing and stacking mechanical arm according to the calculated offset, with a high degree of automation, and can accurately grab and stack the steel pipe workpiece without welded sealing plate or cone head workpiece on the welding work platform.

[0004] In the prior art, steel grid rods are automatically welded by robots during the conveying process through a conveying device. Since the rods are conveyed in a centralized manner, the welding speed of the robot will be slower than the conveying speed of the rods, resulting in the need to wait during the conveying process of the rods. The welding method requires queuing and welding one by one. This structure and welding method greatly reduce the welding efficiency of the steel grid rods. Therefore, it is necessary to realize an adjustable steel grid rod welding conveying device. Utility Model Content

[0005] In view of the problems existing in the above-mentioned prior art, the utility model provides an adjustable steel grid rod welding and conveying device to solve the above-mentioned technical problems.

[0006] In order to achieve the above-mentioned purpose, the utility model is implemented through the following technical solutions: an adjustable steel grid rod welding conveying device, including a base frame, a guide rail assembly, a transmission assembly, and a driving assembly. A plurality of guide rail assemblies are arranged on the upper part of the base frame along its length direction, and the guide rail assemblies are arranged at intervals. At least two transmission assemblies are evenly distributed on the guide rail assembly along its length direction. A driving assembly is fixedly arranged between the transmission assemblies, and the driving assembly is meshed and connected with the guide rail assembly to drive the transmission assembly to move. Fixed plates are evenly arranged at the bottom of every two transmission assemblies, and a guide plate is arranged at the bottom of the fixed plate. The guide rail assembly includes a supporting base plate, a supporting base, and a sliding rod. The bottom of the supporting base plate is fixedly arranged with the base frame, and a tooth plate is arranged on the side of the supporting base plate facing the driving assembly, and the tooth plate is meshed and installed with the driving assembly. Two supporting bases are symmetrically arranged on the upper part of the supporting base plate along its length direction, and a sliding rod is clamped between the supporting bases. The upper part of the sliding rod is slidably connected with the guide plate, and displacement sensors are symmetrically arranged on both sides of the length direction of the transmission assembly.

[0007] Specifically, the rods are transported between the conveying components in the length direction of the chassis. When the conveying component in front of the conveying direction has rods and is in welding, the conveying component in the rear conveys them to the idle conveying component in the front. The moving and detecting method is as follows: fixed plates are evenly arranged at the bottom of the conveying component, and a guide plate is arranged at the bottom of the fixed plate. The bottom of the guide plate is arranged in a circular arc groove structure. A tooth plate is arranged on the side of the supporting bottom plate facing the driving component. Two supporting bases are symmetrically arranged on the upper part of the supporting bottom plate along its length direction. A sliding rod is clamped between the supporting bases. The upper part of the sliding rod is slidably connected to the guide plate, and is meshed and installed with the driving component through the tooth plate, so that the guide plate and the sliding rod are slidably arranged. Displacement sensors are symmetrically arranged on both sides of the length direction of the conveying component. The displacement sensor on the previous conveying component is calibrated with the displacement sensor on the next conveying component to realize the alignment of the front and rear conveying components, realize the smooth conveying of the rods, and realize the driving of the conveying component toward the idle conveying component in the front, and convey it to the vicinity of the robot for automatic welding processing.

[0008] In at least one embodiment, the specific driving structure is as follows: the driving component includes a stepper motor and a gear disc 1, the stepper motor is fixedly arranged between every two transmission components, the bottom of the stepper motor is connected to the gear disc 1 through an axis, and the gear disc 1 is meshingly connected with the tooth plate to realize driving the transmission component to slide on the guide rail assembly.

[0009] In at least one embodiment, a reinforcement plate is disposed on the top of the stepper motor, and two sides of the reinforcement plate are fixedly mounted to the two transmission components respectively.

[0010] In at least one embodiment, the guide rail assembly evenly distributes the two conveyor assemblies along its length.

[0011] In at least one embodiment, two guide rail assemblies are disposed at the bottom of the conveying assembly.

[0012] In summary, the utility model provides an adjustable steel grid rod welding conveying device, which realizes the automatic conveyor and the automatic calibration and alignment of the conveying component moving position, realizes the conveying of rods on the idle conveying component for automatic welding, and the upper part of the sliding rod is slidably connected with the guide plate, and the tooth plate is meshed and installed with the driving component to make the guide plate and the sliding rod slide together. The position is calibrated between the conveying components through the displacement sensor, and the front and rear conveying components are aligned to realize the smooth conveying of the rods, and the conveying component is driven to convey toward the idle conveying component in front, and then conveyed to the vicinity of the robot for automatic welding processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model;

[0014] Figure 2 It is a schematic diagram of the structure of the guide rail assembly of the utility model;

[0015] Figure 3 It is a schematic diagram of the structure of the guide rail assembly, the transmission assembly and the drive assembly of the utility model;

[0016] In the figure: base frame 1, guide rail assembly 2, transmission assembly 3, drive assembly 4, fixed plate 5, guide plate 6, support base plate 7, support base 11, sliding rod 12, tooth plate 13, displacement sensor 14, stepping motor 15, toothed disc 16, reinforcement plate 17. DETAILED DESCRIPTION

[0017] The utility model is further described below in conjunction with the accompanying drawings.

[0018] like Figures 1 to 3 As shown:

[0019] The utility model discloses an adjustable steel grid rod welding conveying device, comprising a base frame 1, a guide rail assembly 2, a transmission assembly 3, and a driving assembly 4. A plurality of guide rail assemblies 2 are arranged on the upper part of the base frame 1 along its length direction. The guide rail assemblies 2 are arranged at intervals. At least two transmission assemblies 3 are evenly distributed on the guide rail assemblies 2 along its length direction. A driving assembly 4 is fixedly arranged between the transmission assemblies 3. The driving assembly 4 is meshed and connected with the guide rail assembly 2 to drive the transmission assembly 3 to move. A fixing plate 5 is evenly arranged at the bottom of every two transmission assemblies 3. The fixing plate 5 is provided at the bottom of the fixing plate 5. A guide plate 6 is arranged at the bottom, and the guide rail assembly 2 includes a supporting base plate 7, a supporting base 11, and a sliding rod 12. The bottom of the supporting base plate 7 is fixed to the base frame 1, and a tooth plate 13 is arranged on the side of the supporting base plate 7 facing the driving assembly 4. The tooth plate 13 is meshed and installed with the driving assembly 4. Two supporting bases 11 are symmetrically arranged on the upper part of the supporting base plate 7 along its length direction, and a sliding rod 12 is clamped between the supporting bases 11. The upper part of the sliding rod 12 is slidably connected to the guide plate 6, and displacement sensors 14 are symmetrically arranged on both sides of the length direction of the transmission assembly 3.

[0020] Specifically, in the prior art, steel grid rods are automatically welded by robots during the conveying process through a conveying device. Due to the centralized conveying of the rods, the welding speed of the robot will be slower than the conveying speed of the rods, resulting in waiting during the conveying process of the rods, and the welding method needs to be queued up one by one. In the present technical process, the aim is to solve the existing inefficient welding method, and the operation method is as follows: the rods are conveyed between the conveying components 3 in the length direction of the base frame 1. When the conveying component 3 in front of the conveying direction has rods and is in the process of welding, the conveying component 3 at the rear conveys to the idle conveying component 3 in the front. The moving and detecting method is as follows: fixed plates 5 are evenly arranged at the bottom of the conveying component 3, and guide plates 6 are arranged at the bottom of the fixed plates 5. The bottom of the guide plates 6 is arranged as a circular arc groove structure to support A tooth plate 13 is provided on the side of the bottom plate 7 facing the driving component 4, and two supporting bases 11 are symmetrically provided on the upper part of the supporting bottom plate 7 along its length direction. A sliding rod 12 is clamped between the supporting bases 11, and the upper part of the sliding rod 12 is slidably connected to the guide plate 6, and is meshed and installed with the driving component 4 through the tooth plate 13, so that the guide plate 6 and the sliding rod 12 are slidably set, and displacement sensors 14 are symmetrically provided on both sides of the length direction of the transmission component 3. The displacement sensor 14 on the previous transmission component 3 is calibrated with the displacement sensor 14 on the subsequent transmission component 3 to realize the alignment of the front and rear transmission components 3, to realize the smooth transportation of the rods, and to realize the transportation of the transmission component 3 toward the idle transmission component 3 in front, and to transport it to the vicinity of the robot for automatic welding processing.

[0021] At least in one embodiment, the specific driving structure is as follows: the driving component 4 includes a stepper motor 15 and a gear plate 16, the stepper motor 15 is fixedly arranged between every two transmission components 3, the bottom of the stepper motor 15 is connected to the gear plate 16 through an axis, and the gear plate 16 is meshed with the tooth plate 13 to drive the transmission component 3 to slide on the guide rail component 2.

[0022] In at least one embodiment, a reinforcement plate 17 is disposed on the top of the stepper motor 15 , and two sides of the reinforcement plate 17 are fixedly mounted to the two transmission components 3 respectively.

[0023] In at least one embodiment, the guide rail assembly 2 evenly distributes two conveying assemblies 3 along its length.

[0024] In at least one embodiment, two guide rail assemblies 2 are disposed at the bottom of the conveying assembly 3 .

[0025] The embodiments of the present invention are only used to illustrate the present invention and do not constitute a limitation on the scope of the claims. Other substantially equivalent alternatives that can be thought of by those skilled in the art are all within the protection scope of the present invention.

Claims

1. An adjustable steel grid rod welding and conveying device, characterized in that: The invention comprises a base frame (1), a guide rail assembly (2), a transmission assembly (3), and a driving assembly (4); a plurality of guide rail assemblies (2) are arranged on the upper part of the base frame (1) along its length direction; the guide rail assemblies (2) are arranged at intervals; at least two transmission assemblies (3) are evenly distributed on the guide rail assembly (2) along its length direction; a driving assembly (4) is fixedly arranged between the transmission assemblies (3); the driving assembly (4) is meshedly connected with the guide rail assembly (2) to drive the transmission assembly (3) to move; a fixing plate (5) is evenly arranged at the bottom of every two transmission assemblies (3); a guide plate (6) is arranged at the bottom of the fixing plate (5); The component (2) comprises a supporting base plate (7), a supporting base (11), and a sliding rod (12). The bottom of the supporting base plate (7) is fixedly arranged with the base frame (1). A tooth plate (13) is arranged on the side of the supporting base plate (7) facing the driving component (4). The tooth plate (13) is meshed and installed with the driving component (4). Two supporting bases (11) are symmetrically arranged on the upper part of the supporting base plate (7) along its length direction. A sliding rod (12) is clamped between the supporting bases (11). The upper part of the sliding rod (12) is slidably connected with the guide plate (6). Displacement sensors (14) are symmetrically arranged on both sides of the length direction of the transmission component (3).

2. The adjustable steel grid rod welding and conveying device according to claim 1 is characterized in that: The driving assembly (4) comprises a stepping motor (15) and a toothed disc (16). The stepping motor (15) is fixedly arranged between every two transmission assemblies (3). The bottom of the stepping motor (15) is connected to the toothed disc (16) via a shaft. The toothed disc (16) is meshedly connected to the toothed plate (13).

3. The adjustable steel grid rod welding and conveying device according to claim 2 is characterized in that: A reinforcing plate (17) is arranged on the top of the stepping motor (15), and two sides of the reinforcing plate (17) are respectively fixedly mounted to the two transmission components (3).

4. The adjustable steel grid rod welding and conveying device according to claim 1 is characterized in that: The guide rail assembly (2) has two transmission assemblies (3) evenly distributed along its length direction.

5. The adjustable steel grid rod welding and conveying device according to claim 4 is characterized in that: Two guide rail assemblies (2) are arranged at the bottom of the conveying assembly (3).

Citation Information

Patent Citations

  • Steel pipe online and offline unit of net rack connecting rod automatic welding production system

    CN210937590U