Dynamic metering belt weigher for color master batch production
By designing cleaning components and tension components on the belt scale, the problem of wear and measurement accuracy caused by dust and moisture is solved, and lower error rates and longer service life are achieved.
Patent Information
- Application Number
- CN202421271643.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-06-05
Smart Images

Figure CN222388985U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of belt scales, in particular to a dynamic metering belt scale for masterbatch production. Background Art
[0002] A belt scale is an automatic weighing instrument that continuously weighs bulk materials on a conveyor belt without the need to subdivide the mass or interrupt the movement of the conveyor belt. It is mainly classified by load carrier: weighing table load carriers and conveyor load carriers; and classified by belt speed: single-speed belt scales and variable-speed belt scales.
[0003] At present, most of the weighing targets of belt scales contain a lot of dust and even carry moisture. In the long run, it will not only increase the wear rate of the belt scale and reduce the service life of the belt scale, but also affect the measuring accuracy of the belt scale. Therefore, it needs to be improved. Utility Model Content
[0004] In order to solve the problems raised in the above background technology, the utility model provides a dynamic metering belt scale for masterbatch production, which has the advantages of low error rate and longer service life.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dynamic metering belt scale for masterbatch production, comprising a conveyor belt, the conveyor belt is provided with a metering device and a weighing roller, the inner transmission sleeve of the conveyor belt is connected with two left and right transmission rollers, the front and rear ends of each transmission roller penetrate the conveyor belt and are connected with a support frame, and a cleaning component is provided inside the support frame;
[0006] The cleaning assembly includes a linkage assembly installed on the front and rear sides of the support frame, a cleaning dust collecting assembly is arranged inside the support frame, and the cleaning dust collecting assembly consists of a dust collecting hood, a cleaning roller, a cleaning scraper and a transmission rod, the dust collecting hood is fixedly connected to the support frame, the cleaning roller is sleeved inside the dust collecting hood, the cleaning scraper is fixedly connected to the surface of the cleaning roller, the cleaning scraper is in contact with the bottom of the conveyor belt, the transmission rod is fixedly sleeved inside the cleaning roller, and both ends of the transmission rod pass through the cleaning dust collecting assembly and extend to the front and rear sides of the support frame and are connected to the linkage assembly.
[0007] Preferably, the linkage assembly includes a linkage belt arranged on the front and rear sides of the support frame, and the internal transmission sleeve of the linkage belt is connected with two upper and lower transmission pulleys, one of which is connected to both ends of the transmission roller, and the other is connected to both ends of the transmission rod.
[0008] Preferably, the cleaning scraper blade comprises a rubber component fixedly connected to the surface of the cleaning roller, and a metal scraper blade is connected to the outer side of the rubber component away from the cleaning scraper blade.
[0009] Preferably, the movement direction of the front side of the conveyor belt is clockwise, and the hardness of the rubber component in the right cleaning blade is greater than the hardness of the rubber component in the left cleaning blade.
[0010] Preferably, a connecting frame is fixedly connected between the two supporting frames, the metering device is fixedly mounted on the connecting frame, the weighing roller is movably mounted inside the metering device, and the top of the metering device is in rolling contact with the top of the inner cavity of the conveyor belt.
[0011] Preferably, an adjusting assembly located below the metering device is provided inside the connecting frame, the bottom of the adjusting assembly is connected to a tensioning assembly, and the bottom of the tensioning assembly is in contact with the bottom of the inner cavity of the conveyor belt.
[0012] Preferably, the adjustment assembly includes two left and right linkage frames slidably connected to the bottom of the connecting frame, a screw rod is threadedly sleeved between the two linkage frames, and both ends of the screw rod pass through the linkage frames and are fixedly connected with adjustment knobs.
[0013] Preferably, the tensioning assembly includes two front and rear limit frames fixedly installed on the bottom of the connecting frame, a tensioning roller is slidably sleeved between the two limit frames, and the bottom of the tensioning roller is in rolling contact with the conveyor belt; both ends of the tensioning roller pass through the limit frames and are movably sleeved with left and right linkage rods, and the upper ends of the left and right linkage rods are movably hinged to the ends of the linkage frames.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] 1. Due to the setting of the cleaning component of the utility model, the cleaning and dust collecting component can adaptively move with the conveyor belt under the cooperation of the linkage component, and then the cleaning scraper can gradually scrape off the materials adhered to the surface of the conveyor belt along the bottom of the conveyor belt under the drive of the cleaning roller, and the materials can slide to the predetermined position under the cooperation of the dust collecting cover.
[0016] 2. Due to the setting of the tensioning assembly of the utility model, the movement of the tensioning assembly can be controlled by the adjusting assembly, and then the tensioning roller can be slowly moved downward under the limiting support of the connecting frame, so that the conveyor belt is tensioned with the cooperation of the left and right driving rollers. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a bottom schematic diagram of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the cleaning integrated component of the utility model;
[0020] Figure 4It is a cross-sectional view of the side of the cleaning integrated component of the utility model.
[0021] In the figure: 1. conveyor belt; 2. transmission roller; 3. metering device; 4. weighing roller; 5. support frame; 6. connecting frame; 7. tensioning assembly; 71. limit frame; 72. tensioning roller; 73. linkage rod; 8. adjustment assembly; 81. linkage frame; 82. screw rod; 83. adjustment knob; 9. cleaning assembly; 91. linkage belt; 92. transmission pulley; 93. cleaning dust collection assembly; 931. dust collection hood; 932. cleaning roller; 933. cleaning scraper; 934. transmission rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figures 1 to 4 As shown, the utility model provides a dynamic metering belt scale for masterbatch production, comprising a conveyor belt 1, the conveyor belt 1 is provided with a metering device 3 and a weighing roller 4, the inner transmission sleeve of the conveyor belt 1 is connected with two left and right transmission rollers 2, the front and rear ends of each transmission roller 2 penetrate the conveyor belt 1 and are connected with a support frame 5, and a cleaning component 9 is provided inside the support frame 5;
[0024] The cleaning assembly 9 includes linkage assemblies installed on the front and rear sides of the support frame 5. The support frame 5 is provided with a cleaning dust collection assembly 93 inside. The cleaning dust collection assembly 93 is composed of a dust collection cover 931, a cleaning roller 932, a cleaning scraper 933 and a transmission rod 934. The dust collection cover 931 is fixedly connected to the support frame 5, the cleaning roller 932 is sleeved inside the dust collection cover 931, the cleaning scraper 933 is fixedly connected to the surface of the cleaning roller 932, the cleaning scraper 933 is in contact with the bottom of the conveyor belt 1, and the transmission rod 934 Fixedly sleeved on the inside of the cleaning roller 932, both ends of the transmission rod 934 pass through the cleaning dust collecting component 93 and extend to the front and rear sides of the support frame 5 and are connected to the linkage component; due to the setting of the cleaning component 9, with the cooperation of the linkage component, the cleaning dust collecting component 93 can adaptively move with the conveyor belt 1, and then driven by the cleaning roller 932, the cleaning scraper 933 can gradually scrape off the material adhered to the surface of the conveyor belt 1 along the bottom, and with the cooperation of the dust collecting cover 931, the material slides to a predetermined position.
[0025] like Figure 2As shown, the linkage assembly includes a linkage belt 91 arranged on the front and rear sides of the support frame 5, and the internal transmission sleeve of the linkage belt 91 is connected with two upper and lower transmission pulleys 92, one of which is connected to the two ends of the transmission roller 2, and the other is connected to the two ends of the transmission rod 934; due to the arrangement of the linkage belt 91 and the transmission pulley 92, the cleaning roller 932 can be adapted to the movement direction of the conveyor belt 1, thereby ensuring that the rotation directions between the facing surfaces of the two are opposite, and then the cleaning scraper 933 on the surface of the cleaning roller 932 can well scrape the material on the surface of the conveyor belt 1.
[0026] like Figure 3 and Figure 4 As shown, the cleaning blade 933 includes a rubber component fixedly connected to the surface of the cleaning roller 932, and a metal scraper is connected to the outer side of the rubber component away from the cleaning blade 933; due to the setting of the rubber component, it can be ensured that the cleaning blade 933 can be tightly abutted against the conveyor belt 1, and the extrusion resistance to the conveyor belt 1 can be greatly reduced.
[0027] like Figure 3 As shown, the movement direction of the front side of the conveyor belt 1 is clockwise, and the hardness of the rubber component in the right cleaning scraper blade 933 is greater than the hardness of the rubber component in the left cleaning scraper blade 933; due to the arrangement of the left and right cleaning scrapers 933, not only can the effect of scraping materials be improved, but also a step-by-step scraping effect can be achieved.
[0028] like Figure 1 As shown, a connecting frame 6 is fixedly connected between the two support frames 5, the metering device 3 is fixedly installed on the connecting frame 6, the weighing roller 4 is movably installed inside the metering device 3, and the top of the metering device 3 is in rolling contact with the top of the inner cavity of the conveyor belt 1.
[0029] like Figure 1 As shown, an adjusting assembly 8 located below the metering device 3 is disposed inside the connecting frame 6 , and a tensioning assembly 7 is connected to the bottom of the adjusting assembly 8 , and the bottom of the tensioning assembly 7 contacts the bottom of the inner cavity of the conveyor belt 1 .
[0030] like Figure 2 As shown, the adjustment assembly 8 includes two left and right linkage frames 81 slidably connected to the bottom of the connecting frame 6, a screw rod 82 is threadedly sleeved between the two linkage frames 81, and both ends of the screw rod 82 pass through the linkage frames 81 and are fixedly connected to an adjustment knob 83.
[0031] like Figure 2As shown, the tensioning assembly 7 includes two front and rear limit frames 71 fixedly installed at the bottom of the connecting frame 6, and a tensioning roller 72 is slidably sleeved between the two limit frames 71, and the bottom of the tensioning roller 72 is in rolling contact with the conveyor belt 1; both ends of the tensioning roller 72 pass through the limit frames 71 and are movably sleeved with left and right linkage rods 73, and the upper ends of the left and right linkage rods 73 are movably hinged to the ends of the linkage frames 81; due to the setting of the tensioning assembly 7, the movement of the tensioning assembly 7 can be controlled by the adjustment assembly 8, and then the tensioning roller 72 can be slowly moved downward under the limited support of the connecting frame 6, so that the conveyor belt 1 is tensioned with the cooperation of the left and right driving rollers 2.
[0032] The working principle and use process of this utility model:
[0033] Rotate any one of the cleaning and dust collecting components 93 to drive the two linkage belts 91 to approach each other through the driving pulley 92, and then push the tensioning roller 72 downward through the linkage rod 73 under the restriction of the limit frame 71, so that the conveyor belt 1 can be tensioned with the cooperation of the left and right driving rollers 2;
[0034] Then turn on the equipment and pour the material to be transported and measured onto the conveyor belt 1, so that it can be moved to the top of the weighing roller 4 under the conveyance of the conveyor belt 1, and then the weighing roller 4 is pressed and its weight is measured through the support frame 5;
[0035] The continuous operation of the conveyor belt 1 ensures that the two transmission rollers 2 rotate continuously, and then the cleaning and dust collecting assembly 93 moves continuously with the conveyor belt 1 under the cooperation of the linkage belt 91 and the two transmission pulleys 92;
[0036] Since the movement of the linkage belt 91 and the transmission pulley 92 can drive the cleaning roller 932 to rotate continuously through the cleaning component 9, and can ensure that the cleaning roller 932 and the facing surfaces of the conveyor belt 1 rotate in opposite directions, the cleaning scraper 933 on the outer surface of the cleaning roller 932 can effectively scrape off the materials adhered to the surface of the conveyor belt 1 from the bottom, and make them fall into the dust collecting cover 931 under the action of gravity. Due to the cooperation of the cleaning scraper 933 and the inclined dust collecting cover 931, the fallen materials can slide to the predetermined area for collection and reuse.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dynamic metering belt scale for masterbatch production, comprising a conveyor belt (1), characterized in that: The conveyor belt (1) is provided with a metering device (3) and a weighing roller (4); the conveyor belt (1) is internally sleeved with two left and right drive rollers (2); the front and rear ends of each drive roller (2) penetrate the conveyor belt (1) and are connected to a support frame (5); a cleaning component (9) is provided inside the support frame (5); The cleaning component (9) comprises a linkage component installed on the front and rear sides of the support frame (5); a cleaning dust collecting component (93) is arranged inside the support frame (5); the cleaning dust collecting component (93) comprises a dust collecting cover (931), a cleaning roller (932), a cleaning scraper (933) and a transmission rod (934); the dust collecting cover (931) is fixedly connected to the support frame (5); the cleaning roller (932) is sleeved inside the dust collecting cover (931); the cleaning scraper (933) is fixedly connected to the surface of the cleaning roller (932); the cleaning scraper (933) contacts the bottom of the conveyor belt (1); the transmission rod (934) is fixedly sleeved inside the cleaning roller (932); both ends of the transmission rod (934) pass through the cleaning dust collecting component (93) and extend to the front and rear sides of the support frame (5) and are connected to the linkage component.
2. The dynamic metering belt scale for masterbatch production according to claim 1, characterized in that: The linkage assembly comprises a linkage belt (91) arranged on the front and rear sides of the support frame (5); the internal transmission sleeve of the linkage belt (91) is connected with two upper and lower transmission pulleys (92); one of the transmission pulleys (92) is connected to the two ends of the transmission roller (2); and the other transmission pulley (92) is connected to the two ends of the transmission rod (934).
3. The dynamic metering belt scale for masterbatch production according to claim 1, characterized in that: The cleaning scraper (933) comprises a rubber component fixedly connected to the surface of the cleaning roller (932), and a metal scraper is connected to the outer side of the rubber component away from the cleaning scraper (933).
4. The dynamic metering belt scale for masterbatch production according to claim 3, characterized in that: The movement direction of the front side of the conveyor belt (1) is clockwise, and the hardness of the rubber component inside the right cleaning scraper blade (933) is greater than the hardness of the rubber component inside the left cleaning scraper blade (933).
5. The dynamic metering belt scale for masterbatch production according to claim 1, characterized in that: A connecting frame (6) is fixedly connected between the two support frames (5), the metering device (3) is fixedly mounted on the connecting frame (6), the weighing roller (4) is movably mounted inside the metering device (3), and the top of the metering device (3) is in rolling contact with the top of the inner cavity of the conveyor belt (1).
6. The dynamic metering belt scale for masterbatch production according to claim 5, characterized in that: An adjusting assembly (8) located below the metering device (3) is arranged inside the connecting frame (6); the bottom of the adjusting assembly (8) is connected to a tensioning assembly (7); and the bottom of the tensioning assembly (7) contacts the bottom of the inner cavity of the conveyor belt (1).
7. The dynamic metering belt scale for masterbatch production according to claim 6, characterized in that: The adjustment assembly (8) comprises two left and right linkage frames (81) slidably connected to the bottom of the connecting frame (6), a screw rod (82) is threadedly sleeved between the two linkage frames (81), and both ends of the screw rod (82) pass through the linkage frames (81) and are fixedly connected to an adjustment knob (83).
8. The dynamic metering belt scale for masterbatch production according to claim 7, characterized in that: The tensioning assembly (7) comprises two front and rear limit frames (71) fixedly mounted on the bottom of the connecting frame (6); a tensioning roller (72) is slidably sleeved between the two limit frames (71); the bottom of the tensioning roller (72) is in rolling contact with the conveyor belt (1); both ends of the tensioning roller (72) pass through the limit frames (71) and are movably sleeved with two left and right linkage rods (73); the upper ends of the left and right linkage rods (73) are movably hinged to the end of the linkage frame (81).