Malt steeping device for malt processing
By designing a immersion device with a rotary cylinder, salvage box, and air pump, the problem of incomplete removal of floating wheat and impurities in the existing technologies has been solved, and the effect of automated salvage and sufficient oxygen is achieved. And quality.
Patent Information
- Application Number
- CN202420993466.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing wheat-soaking device cannot effectively separate floating wheat and impurities, and requires manual salvage, resulting in incomplete removal and increased workload for workers. At the same time, insufficient oxygen supply affects the germination of wheat.
A malt soaking device for malt processing was designed, including a rotating drum, a fishing frame, a weighted scraper and an air pump. The rotating drum drives the salvage frame to move in a circular motion, and the counterweight scraper scrapes off the floating wheat and impurities. The air pump inflates the inside of the box through the air pipe, so that the floating wheat and impurities float and are salvaged.
A complete removal of floating wheat and impurities, reducing the workload of staff, and providing sufficient oxygen through gas shocks to promote the germination of wheat.
Smart Images

Figure CN222389798U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of malt soaking devices, in particular to a malt soaking device for malt processing. Background Art
[0002] Wheat soaking refers to the process in which water penetrates into the interior of the wheat kernel through the pericarp at the embryo and tip of the grain, or enters the grain along the seed coat at the ventral groove and micropyle.
[0003] When soaking wheat, the existing wheat soaking device cannot separate floating wheat and impurities, and the staff needs to use hand-held tools to salvage. Not only can the comprehensiveness of the salvage not be guaranteed, but also the workload of the staff is increased. In addition, the existing wheat is generally poured into the wheat soaking device at one time, and the impurities and floating wheat are easily squeezed to the bottom and cannot float up, resulting in incomplete removal of impurities and floating wheat. At the same time, the oxygen supply inside the existing wheat soaking device is not sufficient, which affects the germination of the wheat. Therefore, a wheat soaking device for malt processing is proposed to solve the above problems. Utility Model Content
[0004] The utility model aims to solve the problem that the existing malt soaking device in the prior art cannot separate floating wheat and impurities when soaking wheat, and requires staff to use handheld tools to salvage, which not only cannot ensure the comprehensiveness of salvage but also increases the workload of staff. A malt soaking device for malt processing is proposed to solve the problem that the existing malt soaking device in the prior art cannot separate floating wheat and impurities when soaking wheat, and requires staff to use handheld tools to salvage, which not only cannot ensure the comprehensiveness of salvage but also increases the workload of staff.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A malt soaking device for malt processing comprises a box body, the top end of the box body is rotatably connected to a rotating cylinder, a plurality of salvage frames distributed in a circle are fixedly connected to the surface of the rotating cylinder, a counterweight scraper is slidably connected to the inner side of the salvage frame, a filter plate is arranged at the bottom end of the salvage frame, a fixed cylinder is arranged inside the rotating cylinder, an inclined plate is fixedly connected to the inner wall of the fixed cylinder, a driving assembly for driving the rotating cylinder to rotate is arranged on one side of the box body, an air pump is arranged below the box body, one end of the air pump is fixedly connected to an air pipe, one end of the air pipe is fixedly connected to the bottom end of the box body, and a one-way valve is arranged at the end of the air pipe.
[0007] Preferably, an opening is provided on the surface of the rotating cylinder between adjacent salvaging frames, and a material receiving opening is provided on the surface of the fixed cylinder.
[0008] Preferably, the fixed cylinder is fixedly connected to the outer side wall of the box body through an L-shaped support rod, and a receiving tray is hung on the L-shaped support rod through an L-shaped hook.
[0009] Preferably, a material taking opening is provided on one side wall of the box body, a drawer is inserted into the material taking opening, and a sealing plate is fixedly connected to one end of the drawer.
[0010] Preferably, a supporting mesh plate is provided at the bottom end of the drawer, a sealing ring is fixedly connected to one side of the sealing plate, and a sealing groove is provided on the outer wall of the box body at the material taking port.
[0011] Preferably, the driving assembly includes a driving motor mounted on the outer side wall of the box body, a driving gear fixedly connected to the output end of the driving motor, and a driven gear ring fixedly connected to the surface of the rotating cylinder.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model is provided with a driving assembly, a salvage frame, a counterweight scraper and a rotating drum. The driving assembly drives the rotating drum to rotate, and the rotating drum drives the salvage frame to make a circular motion, so that the floating wheat and impurities can be salvaged. At the same time, under the action of the counterweight scraper, the floating wheat and impurities can be scraped into the fixed drum for recycling, thereby ensuring that the floating wheat and impurities are completely removed while reducing the workload of the staff.
[0014] 2. The utility model is provided with an air pump and an air pipe. The air pump pumps air to the inner side of the box through the air pipe, so that the wheat inside rolls under the impact of the gas, so that the floating wheat and impurities squeezed at the bottom float up, further ensuring the adequacy of the removal of the floating wheat and impurities.
[0015] 3. The utility model is provided with a drawer, a sealing plate and a sealing ring. The setting of the drawer is convenient for putting the wheat into the inner side of the box body, and convenient for taking out the soaked wheat, so as to avoid the phenomenon that the wheat blocks the feeding port and the discharging port of the soaking device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic diagram of the three-dimensional structure of a malt soaking device for malt processing proposed by the utility model Figure 1 ;
[0017] Figure 2 A schematic diagram of the three-dimensional structure of a malt soaking device for malt processing proposed by the utility model Figure 2 ;
[0018] Figure 3 This is a schematic diagram of the structure of a rotating cylinder and a salvaging frame in a malt soaking device for malt processing proposed by the utility model;
[0019] Figure 4 This is a schematic diagram of the assembly structure of a fixed cylinder and an inclined plate in a malt soaking device for malt processing proposed by the utility model;
[0020] Figure 5 The utility model is a schematic diagram of the assembly structure of a box and a drawer in a malt soaking device for malt processing.
[0021] In the figure: 1, box body; 101, sealing groove; 2, salvage frame; 3, filter plate; 4, rotating cylinder; 401, opening; 5, driving motor; 6, driving gear; 7, driven gear ring; 8, air pump; 9, counterweight scraper; 10, fixed cylinder; 11, L-shaped support rod; 12, receiving tray; 13, sealing plate; 14, tilting plate; 15, L-shaped hook; 16, supporting mesh plate; 17, drawer. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0023] Reference Figure 1-5 A malt soaking device for malt processing comprises a box body 1, a rotating cylinder 4 is rotatably connected to the top of the box body 1, a plurality of circumferentially distributed salvage frames 2 are fixedly connected to the surface of the rotating cylinder 4, a counterweight scraper 9 is slidably connected to the inner side of the salvage frame 2, a filter plate 3 is arranged at the bottom end of the salvage frame 2, a fixed cylinder 10 is arranged inside the rotating cylinder 4, an inclined plate 14 is fixedly connected to the inner wall of the fixed cylinder 10, an opening 401 is opened on the surface of the rotating cylinder 4 between adjacent salvage frames 2, and a material receiving port is opened on the surface of the fixed cylinder 10.
[0024] It should be noted that the rotation of the rotating drum 4 drives the salvage frame 2 to make a circular motion, so that the floating wheat and impurities can be salvaged and at the same time, under the scraping action of the counterweight scraper 9 (the counterweight scraper 9 slides down under its own gravity to achieve the scraping function of floating wheat and impurities), the floating wheat and impurities can be scraped into the fixed drum 10 for recovery, thereby ensuring that the floating wheat and impurities are thoroughly removed while reducing the workload of the staff.
[0025] It is worth noting that the inclined plate 14 can play a guiding role, so that the floating wheat and impurities can slide down the inner side of the receiving tray 12.
[0026] A driving assembly for driving the rotating drum 4 to rotate is provided on one side of the box body 1. The driving assembly includes a driving motor 5 installed on the outer wall of the box body 1, a driving gear 6 fixedly connected to the output end of the driving motor 5, and a driven gear ring 7 fixedly connected to the surface of the rotating drum 4.
[0027] It should be noted that the driving motor 5 drives the driving gear 6 to rotate, and then drives the driven gear ring 7 to rotate. The driven gear ring 7 drives the rotating drum 4 to rotate, and provides driving force for the rotation of the rotating drum 4.
[0028] An air pump 8 is arranged below the box body 1, one end of the air pump 8 is fixedly connected to an air pipe, one end of the air pipe is fixedly connected to the bottom end of the box body 1, and a one-way valve is arranged at the end of the air pipe.
[0029] It should be noted that the air pump 8 pumps air into the inner side of the box 1 through the air pipe, so that the wheat inside rolls under the impact of the gas, causing the floating wheat and impurities squeezed at the bottom to float up, further ensuring the adequacy of the removal of the floating wheat and impurities. At the same time, the input gas can provide sufficient oxygen to the wheat.
[0030] The fixed cylinder 10 is fixedly connected to the outer wall of the box body 1 through an L-shaped support rod 11 , and a receiving tray 12 is hung on the L-shaped support rod 11 through an L-shaped hook 15 .
[0031] It should be noted that the receiving tray 12 can realize the function of receiving floating wheat and impurities, so as to facilitate the recovery of floating wheat and impurities.
[0032] A material taking port is provided on one side wall of the box body 1, a drawer 17 is inserted in the material taking port, a sealing plate 13 is fixedly connected to one end of the drawer 17, a supporting mesh plate 16 is provided at the bottom end of the drawer 17, a sealing ring is fixedly connected to one side of the sealing plate 13, and a sealing groove 101 is provided on the outer wall of the box body 1 at the material taking port.
[0033] It should be noted that the arrangement of the drawer 17 facilitates the placement of wheat into the inner side of the box body 1 and facilitates the removal of the soaked wheat, thereby preventing the wheat from blocking the feed port and the discharge port of the soaking device.
[0034] It is worth noting that the sealing ring cooperates with the sealing groove 101 to enhance the sealing performance of the sealing plate 13 to the material taking port.
[0035] The driving motor 5 is of prior art, and its model is JB5274-91. It can realize the function of driving the driving gear 6 to rotate, and will not be described in detail here.
[0036] When the utility model is used, the drawer 17 is pulled out, and then the wheat is poured into the inner side of the drawer 17 to reset the drawer 17, and then water is poured into the box body 1 to make the water level reach the bottom end of the rotating cylinder 4, and then the air pump 8 and the driving motor 5 are turned on, and the air pump 8 pumps air into the inner side of the box body 1 through the air pipe, so that the wheat inside the box body 1 rolls under the impact of the gas, so that the floating wheat and impurities squeezed at the bottom float up, and at the same time, the input gas can provide sufficient oxygen for the wheat;
[0037] The driving motor 5 drives the driving gear 6 to rotate, and then drives the driven gear ring 7 to rotate, and the driven gear ring 7 drives the rotating drum 4 to rotate, and the rotating drum 4 drives the salvage frame 2 to make a circular motion, so that the floating wheat and impurities can be salvaged. At the same time, under the scraping action of the counterweight scraper 9 (when the salvage frame 2 rotates to near the material receiving port, the salvage frame 2 is in an inclined state, and the counterweight scraper 9 slides down under its own gravity, which can realize the scraping function of floating wheat and impurities), the floating wheat and impurities can be scraped into the fixed drum 10 for recycling, ensuring that the floating wheat and impurities are thoroughly removed while reducing the workload of the staff. Under the guidance of the inclined plate 14, the floating wheat and impurities slide to the inside of the receiving tray 12 for recycling;
[0038] After the wheat is soaked, the drawer 17 is pulled out to recover the soaked wheat.
[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A malt soaking device for malt processing, comprising a box (1), characterized in that: The top of the box body (1) is rotatably connected to a rotating cylinder (4), the surface of the rotating cylinder (4) is fixedly connected to a plurality of salvage frames (2) distributed in a circumference, the inner side of the salvage frame (2) is slidably connected to a counterweight scraper (9), the bottom end of the salvage frame (2) is provided with a filter plate (3), the interior of the rotating cylinder (4) is provided with a fixed cylinder (10), the inner wall of the fixed cylinder (10) is fixedly connected to an inclined plate (14), a driving component for driving the rotating cylinder (4) to rotate is provided on one side of the box body (1), an air pump (8) is provided below the box body (1), one end of the air pump (8) is fixedly connected to an air supply pipe, one end of the air supply pipe is fixedly connected to the bottom end of the box body (1), and a one-way valve is provided at the end of the air supply pipe.
2. A malt steeping device for malt processing according to claim 1, characterized in that: An opening (401) is provided on the surface of the rotating cylinder (4) between adjacent salvaging frames (2), and a material receiving opening is provided on the surface of the fixed cylinder (10).
3. A malt steeping device for malt processing according to claim 2, characterized in that: The fixed cylinder (10) is fixedly connected to the outer side wall of the box body (1) via an L-shaped support rod (11), and a receiving tray (12) is hung on the L-shaped support rod (11) via an L-shaped hook (15).
4. The malt steeping device for malt processing according to claim 1, characterized in that: A material taking opening is provided on one side wall of the box body (1), a drawer (17) is inserted into the material taking opening, and a sealing plate (13) is fixedly connected to one end of the drawer (17).
5. A malt steeping device for malt processing according to claim 4, characterized in that: A supporting mesh plate (16) is provided at the bottom end of the drawer (17), a sealing ring is fixedly connected to one side of the sealing plate (13), and a sealing groove (101) is provided on the outer wall of the box body (1) at the material taking port.
6. The malt steeping device for malt processing according to claim 1, characterized in that: The driving assembly comprises a driving motor (5) mounted on the outer wall of the box body (1), a driving gear (6) fixedly connected to the output end of the driving motor (5), and a driven gear ring (7) fixedly connected to the surface of the rotating cylinder (4).