Gear for mechanical transmission
By designing automatic lubrication and maintenance devices and adjustment mechanisms, the problems of inflexible lubrication methods and manual operation risks in the existing technology are solved, and uniform lubrication of gears and efficient operation of equipment are achieved.
Patent Information
- Application Number
- CN202421504776.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The lubrication methods of existing mechanical transmission gears have problems such as manual operation risks, uneven lubrication and inflexible automatic lubrication structures, resulting in accelerated gear wear and equipment failure.
A maintenance device including a sealing block, a top block, an oil storage bin, an oil outlet pipe, a ejector rod, a sealing plate, a connecting plate, a spring and a fixed plate is designed. It is combined with an adjustment mechanism and an oil injection device to achieve automatic lubrication and flexible oil adjustment. quantity.
It reduces the need for manual lubrication, reduces workers' labor intensity and operational risks, ensures uniform lubrication of gears, extends service life, and improves equipment operating efficiency and continuity.
Smart Images

Figure CN222391893U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical transmission gears, and more specifically, to a mechanical transmission gear. Background Art
[0002] In the existing gear technology for mechanical transmission, gears will usually wear out after long-term use. This is because the gears are constantly subjected to contact force and friction during the meshing process. In order to reduce this wear, the existing technical means usually adopt the method of manually applying lubricating oil for maintenance. This method requires regular lubrication of the gears to keep the gears running smoothly and extend their service life. However, this method of manually applying lubricating oil brings many adverse effects.
[0003] First of all, manual application of lubricating oil requires manual operation, which increases the labor intensity and operational risks of workers. Workers need to enter the gear working area to apply the lubricating oil, which poses certain safety risks. At the same time, due to the viscosity of the lubricating oil, it is easy to cause uneven application during manual application, resulting in insufficient lubrication in some areas of the gear and excessive lubrication in some areas, affecting the operating performance and life of the gear.
[0004] Secondly, some devices in the prior art adopt an automatic lubrication and maintenance structure, which can automatically provide lubricating oil to the gears, reducing the frequency and risk of manual operation. However, the automatic lubrication and maintenance structure in the prior art is too simple and cannot flexibly adjust the oil output of the maintenance device according to usage requirements. This inflexible lubrication method may cause insufficient or excessive lubrication of the gears during operation, affecting the operating performance and life of the gears.
[0005] In addition, the automatic lubrication and maintenance structure in the prior art is usually not convenient for oiling after the lubricating oil is used up. This may be because the location of the lubricating oil storage container is not convenient for operation, or the design of the oil filling port is unreasonable, which makes it impossible to replenish the lubricating oil in time after it is exhausted. This situation will cause the gears to run without lubricating oil, accelerate wear, and may even cause equipment failure and shutdown. Utility Model Content
[0006] 1. Technical issues to be resolved
[0007] In view of the problems existing in the prior art, the utility model provides a gear for mechanical transmission to solve the technical problems mentioned in the background technology.
[0008] (II) Technical solution
[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gear for mechanical transmission, comprising a gear, characterized in that: a maintenance device is arranged inside the gear, the maintenance device comprises a sealing block, a top block, an oil storage bin, an oil outlet pipe, a top rod, a sealing plate, a connecting plate, a spring and a fixing plate, the sealing block is connected to the inner wall of the oil outlet pipe through a spring, the top block is movably arranged on one side of the sealing block, the oil storage bin is opened on the inner side of the gear, the oil outlet pipe is connected to one side of the oil storage bin, the sealing plate is movably arranged in the oil outlet pipe, the top rod is fixedly connected to one side of the sealing plate, the connecting plate is fixedly arranged in the oil outlet pipe, the fixing plate is fixedly arranged in the oil outlet pipe, and an adjusting mechanism is arranged in the oil outlet pipe. The adjusting mechanism comprises a limit plate, a limit groove, a threaded plate, a limit rod, a hexagonal block, a hexagonal groove and a screw, the limit plate being fixedly connected to the inner side of the oil outlet pipe, the limit groove being arranged on the inner side of the threaded plate, the threaded plate being movably connected to the inner wall of the oil outlet pipe through a thread, the limit rod being fixedly connected to one side of the limit groove, the limit rod passing through the limit groove is slidably connected to the threaded plate, the hexagonal block is fixedly connected to one side of the top block, the hexagonal groove being arranged on the inner side of the limit plate, and the hexagonal block is adapted to the hexagonal groove, the inner diameter of the hexagonal block is smaller than the maximum diameter of the top block, the screw is fixedly connected to one end of the limit rod, the top block is movably connected to the screw through a thread, and an oil injection device is connected to one side of the gear.
[0010] The utility model is further configured that the fixing plate, the limiting plate and the threaded plate are all provided with grooves.
[0011] The utility model is further configured that an adjustment groove is provided on one side of the push rod, and the adjustment groove is provided on the inner side of the push rod.
[0012] The utility model is further configured that a push spring is provided on one side of the sealing plate, and the push spring can be movably sleeved on the outer side of the limiting rod.
[0013] The utility model is further configured that a connecting ring is provided at one end of the push spring, and the connecting ring and the threaded plate are in contact connection.
[0014] The utility model is further configured that a rubber block is provided on one side of the sealing plate, a sealing groove is provided at a corresponding position on the inner side of the oil outlet pipe, and the rubber block is matched with the sealing groove.
[0015] The utility model is further configured such that the oil filling device includes an oil filling port and an oil filling pipe, the oil filling pipe is connected to one side of the gear, the oil filling port is opened on the side wall of the gear, and the oil filling pipe is connected to the oil storage tank through the oil filling port. The establishment of the oil filling device facilitates the addition of lubricating oil into the oil storage tank.
[0016] The utility model is further configured that a sealing cover is provided at one side of the oil filling pipe, and the sealing cover is detachably mounted on one end of the oil filling pipe through a thread.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a gear for mechanical transmission, which has the following beneficial effects:
[0019] 1. The design of the maintenance device, including sealing blocks, top blocks, oil storage tanks, oil outlet pipes, push rods, sealing plates, connecting plates, springs and fixed plates, realizes the function of automatic lubrication and maintenance. During the rotation of the gears, the push rods are pressed against the teeth to drive the sealing plate to move. At the same time, the top block will push the sealing block open to release the lubricating oil. This design reduces the need for manual application of lubricating oil, reduces the labor intensity of workers, and improves operational safety. The structure of the sealing block and the spring ensures the controllability of the oil output, while preventing the leakage of lubricating oil, thereby improving the service life and operating efficiency of the gears.
[0020] 2. The design of the adjustment mechanism, including the limit plate, limit groove, threaded plate, limit rod, hexagonal block, hexagonal groove and screw and other components, allows flexible adjustment of the oil output each time according to the use requirements. Through the operation of an external hexagonal wrench, the distance between the threaded plate and the sealing plate can be changed, thereby adjusting the pressure applied by the push spring to the sealing plate. At the same time, the distance between the top block and the sealing block is controlled, and the size of the gap generated when the sealing block moves is changed, so as to achieve precise adjustment of the oil output. This design improves the flexibility and adaptability of the maintenance device and ensures that the lubrication needs of the gear under different working conditions are met.
[0021] 3. The design of the oil filling device, including the oil filling port, the oil filling pipe, and the sealing cover, makes it easy to carry out the oil filling operation after the lubricating oil is used up. By removing the sealing cover, the lubricating oil in the external storage device can be directly injected into the oil storage tank, which simplifies the oil filling process, reduces downtime, and improves the continuity of equipment operation. The threaded connection method of the sealing cover ensures the sealing of the oil filling pipe, prevents the leakage of lubricating oil, and reduces maintenance costs and environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of a mechanical transmission gear in the utility model;
[0023] Figure 2 for Figure 1 A schematic diagram of the local enlarged structure at point A in the middle;
[0024] Figure 3 It is a schematic diagram of the cross-sectional structure in the utility model;
[0025] Figure 4 It is a cross-sectional structural diagram of the maintenance device and the adjustment mechanism in the utility model;
[0026] Figure 5 This is a schematic diagram of the structure of the maintenance device and the adjustment mechanism in the utility model without the sealing plate and the top block.
[0027] In the figure: 1. gear; 2. sealing block; 3. top block; 4. oil storage tank; 5. oil outlet pipe; 6. top rod; 7. sealing plate; 8. connecting plate; 9. spring; 10. fixing plate; 11. limit plate; 12. limit groove; 13. threaded plate; 14. limit rod; 15. hexagonal block; 16. hexagonal groove; 17. screw rod; 18. through groove; 19. adjusting groove; 20. push spring; 21. connecting ring; 22. rubber block; 23. sealing groove; 24. oil filling port; 25. oil filling pipe; 26. sealing cover. DETAILED DESCRIPTION
[0028] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0030] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0031] See also Figure 1-5A gear for mechanical transmission includes a gear 1, characterized in that: a maintenance device is arranged in the gear 1, the maintenance device includes a sealing block 2, a top block 3, an oil storage bin 4, an oil outlet pipe 5, a top rod 6, a sealing plate 7, a connecting plate 8, a spring 9 and a fixing plate 10, the sealing block 2 is connected to the inner wall of the oil outlet pipe 5 through the spring 9, the top block 3 is movably arranged on one side of the sealing block 2, the oil storage bin 4 is opened on the inner side of the gear 1, the oil outlet pipe 5 is connected to one side of the oil storage bin 4, the sealing plate 7 is movably arranged in the oil outlet pipe 5, the top rod 6 is fixedly connected to one side of the sealing plate 7, the connecting plate 8 is fixedly arranged in the oil outlet pipe 5, the fixing plate 10 is fixedly arranged in the oil outlet pipe 5, and an adjustment mechanism is arranged in the oil outlet pipe 5, the adjustment mechanism includes a limit plate 11, a limit groove 12, a threaded plate 13, a limiting rod 14, a hexagonal block 15, a hexagonal groove 16 and a screw 17, the limiting plate 11 is fixedly connected to the inner side of the oil outlet pipe 5, the limiting groove 12 is arranged on the inner side of the threaded plate 13, the threaded plate 13 is movably connected to the inner wall of the oil outlet pipe 5 through a thread, the limiting rod 14 is fixedly connected to one side of the limiting groove 12, the limiting rod 14 passes through the limiting groove 12 and is slidably connected to the threaded plate 13, the hexagonal block 15 is fixedly connected to one side of the top block 3, the hexagonal groove 16 is arranged on the inner side of the limiting plate 11, and the hexagonal block 15 is adapted to the hexagonal groove 16, the inner diameter of the hexagonal block 15 is smaller than the maximum diameter of the top block 3, the screw 17 is fixedly connected to one end of the limiting rod 14, the top block 3 is movably connected to the screw 17 through a thread, and an oil injection device is connected to one side of the gear 1.
[0032] The fixing plate 10 , the limiting plate 11 and the threaded plate 13 are all provided with grooves 18 .
[0033] An adjustment groove 19 is provided on one side of the push rod 6 , and the adjustment groove 19 is provided on the inner side of the push rod 6 .
[0034] A push spring 20 is provided on one side of the sealing plate 7 , and the push spring 20 can be movably sleeved on the outer side of the limiting rod 14 .
[0035] A connecting ring 21 is provided at one end of the push spring 20 , and the connecting ring 21 and the threaded plate 13 are in contact connection.
[0036] A rubber block 22 is provided on one side of the sealing plate 7 , and a sealing groove 23 is provided at a corresponding position on the inner side of the oil outlet pipe 5 , and the rubber block 22 is matched with the sealing groove 23 .
[0037] In this embodiment, when the gear 1 rotates, the teeth of the gear 1 meshing therewith will press against the push rod 6, so that the push rod 6 drives the sealing plate 7 to move inward, and then the sealing plate 7 drives the rubber block 22 to disengage from the sealing groove 23, and at the same time, the sealing plate 7 cooperates with the threaded plate 13 to squeeze the push spring 20 sleeved on the outside of the limiting rod 14, and then the sealing plate 7 drives the limiting rod 14 and the screw 17 to move, and then the screw 17 drives the push block 3 to move. Due to the conical structure design of the push block 3, when the push block 3 moves, it will push open each sealing block 2, so that the sealing block 2 squeezes the spring 9 set on one side, and at the same time, a gap will appear between the sealing blocks 2. , and then the lubricating oil in the oil storage tank 4 will sequentially pass through the slot 18 opened on the fixed plate 10, the gap between the sealing blocks 2, the gap between the hexagonal block 15 and the connecting plate 8, the slot 18 opened on the limit plate 11, the slot 18 opened on the threaded plate 13, and finally flow out through the gap between the sealing plate 7 and the oil outlet pipe 5, and then the lubrication maintenance between the two gears 1 is realized, and the gear 1 continues to rotate, and the push spring 20 pushes the sealing plate 7 to reset, so that the sealing plate 7 drives the rubber block 22 to re-engage in the sealing groove 23, and at the same time, the sealing plate 7 drives the top block 3 to reset through the limit rod 14 and the screw 17, and then the sealing block 2 loses the limit of the top block 3, and the spring 9 pushes the sealing block 2 to reset, and then there is no gap between the sealing blocks 2, thereby realizing the re-sealing of the oil outlet pipe 5 to prevent the lubricating oil from leaking from the oil outlet pipe 5. When it is necessary to adjust the oil output each time according to the usage situation, insert the external hexagonal wrench into the adjusting groove 19, and then rotate the hexagonal wrench so that the hexagonal wrench drives the sealing plate 7 and the limit rod 14 to rotate through the adjusting groove 19, and then the limit rod 14 drives the threaded plate 13 to rotate through the limit groove 12, and then the threaded plate 13 will move along the inner wall of the oil outlet pipe 5, thereby changing the distance between the threaded plate 13 and the sealing plate 7, so that the pressure applied by the push spring 20 to the sealing plate 7 changes, and at the same time When the sealing plate 7 drives the screw 17 to rotate through the limiting rod 14, the top block 3 and the screw 17 are movably connected through threads, and the hexagonal groove 16 provided on the inner side of the limiting plate 11 limits the hexagonal block 15 provided on one side of the top block 3, so the top block 3 will not rotate. Then, when the screw 17 rotates, the top block 3 and the hexagonal block 15 will slide along the screw 17, and then the distance between the top block 3 and the sealing block 2 will change, so that the size of the gap generated after the sealing block 2 is pushed open will change, thereby achieving the purpose of adjusting the oil output after the device is opened each time. After the adjustment is appropriate, stop rotating the hexagonal wrench and then put the hexagonal wrench away.
[0038] See also Figure 1 and Figure 3As an implementation of the oil filling device: the oil filling device includes an oil filling port 24 and an oil filling pipe 25, the oil filling pipe 25 is connected to one side of the gear 1, the oil filling port 24 is opened on the side wall of the gear 1, and the oil filling pipe 25 is connected to the oil storage tank 4 through the oil filling port 24.
[0039] A sealing cover 26 is provided at one side of the oil filling pipe 25 , and the sealing cover 26 is detachably mounted on one end of the oil filling pipe 25 through threads.
[0040] More specifically, when the lubricating oil in the oil storage tank 4 is used up and needs to be refilled, the sealing cap 26 is first unscrewed from one end of the oil filling pipe 25, and then inserted into the oil filling pipe 25 through the output end of the external storage device. Then, the lubricating oil stored in the storage device will enter the oil storage tank 4 through the oil filling pipe 25 and the oil filling port 24. After adding, the external storage device is removed, and then the sealing cap 26 is tightened onto the oil filling pipe 25 to achieve re-sealing of the oil filling pipe 25 to prevent leakage of the lubricating oil.
[0041] In summary, when the overall device is in use or running: when the gear 1 is rotating, the teeth of the meshing gear 1 will press against the push rod 6, so that the push rod 6 drives the sealing plate 7 to move inward, and then the sealing plate 7 drives the rubber block 22 to disengage from the sealing groove 23, and at the same time, the sealing plate 7 and the threaded plate 13 cooperate to squeeze the push spring 20 sleeved on the outside of the limiting rod 14, and then the sealing plate 7 will drive the limiting rod 14 and the screw 17 to move, and then the screw 17 will drive the push block 3 to move. Due to the conical structure design of the push block 3, when the push block 3 moves, it will push open each sealing block 2, so that the sealing block 2 squeezes the spring 9 set on one side, and at the same time, the sealing block 2 There will be a gap between them, and then the lubricating oil in the oil storage tank 4 will pass through the groove 18 opened on the fixed plate 10, the gap between the sealing blocks 2, the gap between the hexagonal block 15 and the connecting plate 8, the groove 18 opened on the limit plate 11, the groove 18 opened on the threaded plate 13, and finally flow out through the gap between the sealing plate 7 and the oil outlet pipe 5, and then the lubrication maintenance between the two gears 1 is realized, the gear 1 continues to rotate, and the push spring 20 pushes the sealing plate 7 to reset, so that the sealing plate 7 drives the rubber block 22 to re-engage in the sealing groove 23, and at the same time, the sealing plate 7 will drive the top block 3 to reset through the limit rod 14 and the screw 17, and then the sealing block 2 loses the top block 3. Limit, the spring 9 pushes the sealing block 2 to reset, and then there is no gap between the sealing blocks 2, thereby realizing the re-sealing of the oil outlet pipe 5 to prevent the lubricating oil from leaking from the oil outlet pipe 5. When it is necessary to adjust the oil output each time according to the usage situation, insert the external hexagonal wrench into the adjusting groove 19, and then rotate the hexagonal wrench so that the hexagonal wrench drives the sealing plate 7 and the limiting rod 14 to rotate through the adjusting groove 19, and then the limiting rod 14 drives the threaded plate 13 to rotate through the limiting groove 12, and then the threaded plate 13 will move along the inner wall of the oil outlet pipe 5, thereby changing the distance between the threaded plate 13 and the sealing plate 7, so that the pressure applied by the push spring 20 to the sealing plate 7 changes At the same time, the sealing plate 7 will drive the screw 17 to rotate through the limiting rod 14. Since the top block 3 and the screw 17 are movably connected through threads, and the hexagonal groove 16 opened on the inner side of the limiting plate 11 forms a limit for the hexagonal block 15 set on one side of the top block 3, the top block 3 will not rotate. Then, when the screw 17 rotates, the top block 3 and the hexagonal block 15 will slide along the screw 17, and then the distance between the top block 3 and the sealing block 2 will change, so that the size of the gap generated after the sealing block 2 is pushed open will change, thereby achieving the purpose of adjusting the oil output after the device is opened each time. After the adjustment is appropriate, stop turning the hexagonal wrench and then put the hexagonal wrench away.
[0042] When the lubricating oil in the oil storage tank 4 is used up and needs to be refilled, first unscrew the sealing cap 26 from one end of the oil filling pipe 25, and then insert it into the oil filling pipe 25 through the output end of the external storage device. Then, the lubricating oil stored in the storage device will enter the oil storage tank 4 through the oil filling pipe 25 and the oil filling port 24. After adding, remove the external storage device, and then tighten the sealing cap 26 onto the oil filling pipe 25 again to achieve re-sealing of the oil filling pipe 25 to prevent leakage of the lubricating oil.
[0043] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A gear for mechanical transmission, comprising a gear (1), characterized in that: The gear (1) is provided with a maintenance device, the maintenance device comprising a sealing block (2), a top block (3), an oil storage bin (4), an oil outlet pipe (5), a top rod (6), a sealing plate (7), a connecting plate (8), a spring (9) and a fixing plate (10); the sealing block (2) is connected to the oil outlet pipe (5) via the spring (9); the top block (3) is arranged on one side of the sealing block (2); the oil outlet pipe (5) is connected to one side of the oil storage bin (4); the top rod (6) is connected to one side of the sealing plate (7); the connecting plate (8) is arranged in the oil outlet pipe (5); the fixing plate (10) is arranged in the oil outlet pipe (5); an adjusting mechanism is arranged in the oil outlet pipe (5); The regulating mechanism comprises a limit plate (11), a limit groove (12), a threaded plate (13), a limit rod (14), a hexagonal block (15), a hexagonal groove (16) and a screw (17); the limit plate (11) is connected to the inner side of the oil outlet pipe (5); the limit groove (12) is arranged on the inner side of the threaded plate (13); the threaded plate (13) is connected to the inner wall of the oil outlet pipe (5) through a thread; the limit rod (14) is connected to one side of the limit groove (12); the hexagonal block (15) is connected to one side of the top block (3); the hexagonal groove (16) is arranged in the limit plate (11); the top block (3) is connected to the screw (17) through a thread; and an oil injection device is connected to one side of the gear (1).
2. A mechanical transmission gear according to claim 1, characterized in that: The fixing plate (10), the limiting plate (11) and the threaded plate (13) are all provided with a groove (18).
3. The mechanical transmission gear according to claim 1, characterized in that: An adjustment groove (19) is provided on one side of the push rod (6), and the adjustment groove (19) is provided on the inner side of the push rod (6).
4. A mechanical transmission gear according to claim 2, characterized in that: A push spring (20) is provided on one side of the sealing plate (7), and the push spring (20) can be movably sleeved on the outside of the limiting rod (14).
5. A mechanical transmission gear according to claim 4, characterized in that: A connecting ring (21) is provided at one end of the push spring (20), and the connecting ring (21) and the threaded plate (13) are in contact connection.
6. A mechanical transmission gear according to claim 5, characterized in that: A rubber block (22) is provided on one side of the sealing plate (7), a sealing groove (23) is provided at a corresponding position on the inner side of the oil outlet pipe (5), and the rubber block (22) is matched with the sealing groove (23).
7. A mechanical transmission gear according to any one of claims 1 to 6, characterized in that: The oil filling device comprises an oil filling port (24) and an oil filling pipe (25), wherein the oil filling pipe (25) is connected to one side of the gear (1), the oil filling port (24) is opened on the side wall of the gear (1), and the oil filling pipe (25) is connected to the oil storage tank (4) through the oil filling port (24).
8. A mechanical transmission gear according to claim 7, characterized in that: A sealing cover (26) is provided on one side of the oil filling pipe (25), and the sealing cover (26) is detachably mounted on one end of the oil filling pipe (25) via threads.