Semi-automatic liquefied gas filling device

By designing a semi-automatic liquefied gas filling device and using a side-holding clamping frame and a magic wrench to realize automatic fixing of liquefied gas bottles and valve operation, the problem of difficulty in ensuring efficiency and safety in the existing liquefied gas filling process has been solved and achieved. Efficient and safe filling operations.

CN222392668UActive Publication Date: 2025-01-24SHANXI FENGHUANCHAO TECH CO LTD
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Patent Information

Application Number
CN202421142167.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-24
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing liquefied gas filling process requires multiple processes to be operated in sequence and lacks automation, which makes efficiency and safety difficult to ensure.

Method used

A semi-automatic filling device for liquefied gas is designed, which uses a side-holding clamping frame to fix the liquefied gas bottle, and automatically operates the liquefied gas bottle valve through a magic wrench to achieve semi-automatic filling operation.

Benefits of technology

Through semi-automatic operation, the efficiency and safety of liquefied gas filling are improved, and the errors and risks of manual operation are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of liquefied gas packaging production, and provides a semi-automatic liquefied gas filling device which achieves efficient and rapid liquefied gas filling. According to the technical scheme, the device comprises a base, a carrier roller frame, a vertical frame, a top transverse frame, a side embracing clamping frame and a magic wrench, the vertical frame is fixedly installed on one side of the top face of the base, the top end of the vertical frame is fixedly connected with the top transverse frame, and the magic wrench for opening a liquefied gas bottle valve is installed on the bottom face of the top transverse frame. A control assembly for operating the magic spanner to move up and down and rotate is fixedly installed on the top transverse frame, the magic spanner is located over the base, a carrier roller frame is fixed to the base and located under the magic spanner, and a side-embracing clamping frame is fixedly installed in the middle of the vertical frame. An opening for holding and clamping the liquefied gas bottle is formed in the center of the side holding and clamping frame and located over the carrier roller frame, and when the liquefied gas bottle is located on the carrier roller frame and fixed by the side holding and clamping frame, a bottle opening in the top end of the liquefied gas bottle is located under the magic spanner.
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Description

Technical Field

[0001] The utility model discloses a semi-automatic liquefied gas filling device, which belongs to the technical field of liquefied gas packaging production. Background Art

[0002] In daily life, the most common way to use liquefied gas is as a cooking fuel in small street restaurants. You can also see liquefied gas bottles in night market stalls. In some areas, liquefied gas is still the common cooking fuel for families. In fact, liquefied gas is liquefied petroleum gas, which is produced when refining crude oil and evaporated during the extraction of oil or natural gas. Liquefied petroleum gas has the advantages of high calorific value, no smoke and no carbon slag, and is very convenient to operate. It has become a common fuel in many countries.

[0003] The essence of liquefied gas is a hydrocarbon mixture gas, so it is considered a clean energy. At room temperature, petroleum gas can be liquefied by simply pressurizing it and stored and transported in pressure cylinders.

[0004] The current liquefied gas filling requires multiple processes to be operated in sequence, including empty tank weighing, liquefied gas filling, bottle mouth seal detection and full filling weighing, so as to achieve safe filling, liquefied gas net weight measurement and factory seal quality control. In the entire production line, liquefied gas filling is the center of the entire system and the main operation process of automated liquefied gas filling. It needs to cooperate with the conveyor line to realize automated feeding, filling and discharging. Rapid filling of liquefied gas is the key to improving the efficiency and quality of fully automatic packaging production. Utility Model Content

[0005] In order to solve one of the above technical defects, the utility model provides a semi-automatic filling device for liquefied gas to achieve efficient and rapid filling of liquefied gas.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is: a liquefied gas semi-automatic filling device, including a base, a roller frame, a vertical frame, a top horizontal frame, a side clamping frame and a magic wrench;

[0007] A vertical frame is fixedly installed on one side of the top surface of the base, and a top cross frame is fixedly connected to the top of the vertical frame, one end of the top cross frame is connected to the top of the vertical frame and the other end is a free end, and a magic wrench for opening the valve of the liquefied gas cylinder is installed on the bottom surface of the free end of the top cross frame, and a control component for operating the up and down and rotational movements of the magic wrench is fixedly installed on the top cross frame, and the magic wrench is located directly above the base, and a roller frame is fixed on the base, and the roller frame is located directly below the magic wrench, and the roller frame is a roller plane composed of multiple rollers arranged in parallel, and a side holding clamping frame is fixedly installed in the middle of the vertical frame, and the frame body of the side holding clamping frame is fixed in the middle of the vertical frame, and an opening for clamping the liquefied gas cylinder is provided in the center of the side holding clamping frame and the opening is located directly above the roller frame, and when the liquefied gas cylinder is located on the roller frame and fixed by the side holding clamping frame, the top bottle mouth of the liquefied gas cylinder is located directly below the magic wrench.

[0008] The side clamping frame includes a U-shaped frame and a clamping wheel frame;

[0009] The middle part of the sealing end of the U-shaped frame is fixed to the middle part of the vertical frame, and a clamping wheel frame is installed at each end of the U-shaped frame, and the two clamping wheel frames are symmetrically arranged;

[0010] The clamping wheel frame includes an obtuse-angle V-frame, a clamping wheel and a clamping cylinder. The middle part of the obtuse-angle V-frame is hinged to the end of the U-shaped frame. One end of the obtuse-angle V-frame is rotatably mounted with multiple clamping wheels. The axis of the clamping wheel is vertically arranged. The other end of the obtuse-angle V-frame is hinged to the end of the clamping cylinder piston rod. The clamping cylinder body is hinged to the U-shaped frame. The piston rod of the clamping cylinder extends and retracts to control the clamping wheel to approach or move away from the opening center of the U-shaped frame.

[0011] An arm rubber plate is attached to the inner side of the U-shaped frame of the side clamping frame.

[0012] The magic wrench comprises a rotating part, a downward pressure cylinder, a cover body and a movable rod;

[0013] The cylinder body of the downward pressure cylinder is installed on the top cross frame through a rotating part. The piston rod of the downward pressure cylinder is vertically downward and a hollow cylindrical cover body with an open lower end is fixedly installed at the end. A partition is fixedly set in the middle of the inner cavity of the cover body and a plurality of through holes are provided on the partition. A movable rod is slidably installed in each through hole, and a limit head is provided at the end of the movable rod above the partition.

[0014] An X slide rail is fixedly arranged on the top surface of the cover body, and a first slider is slidably installed on the X slide rail, a first return spring is installed between the two ends of the first slider and the corresponding adjacent ends of the X slide rail, a Y slide rail is fixedly arranged on the top surface of the first slider, and a second slider is slidably installed on the Y slide rail, and a second return spring is installed between the two ends of the second slider and the corresponding adjacent ends of the Y slide rail.

[0015] A weighing platform is installed on the base, the roller frame is fixedly installed on the weighing platform, and a weight display corresponding to the weighing platform and a weight reaching alarm are installed on the vertical frame.

[0016] The weighing platform is provided with a stainless steel cover.

[0017] A spring balancer for hanging a filling gun is installed on the top cross frame.

[0018] By adopting the semi-automatic filling device for liquefied gas provided by the utility model, the liquefied gas cylinder is clamped and fixed by a side-holding clamping frame. The staff only needs to connect the filling gun to the filling port of the liquefied gas cylinder, and the magic wrench can automatically operate the opening and closing of the liquefied gas cylinder valve, thereby realizing the semi-automatic operation of liquefied gas filling, which is efficient and safe.

[0019] Other features and advantages of the utility model will be described in the subsequent description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the contents indicated in the written description, claims, and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 It is a three-dimensional structural schematic diagram of the magic wrench in the utility model;

[0023] Figure 3 The utility model is a schematic diagram of the magic wrench in a bottom view. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0025] like Figure 1 As shown, the semi-automatic filling device of liquefied gas of the utility model comprises a base 41, a roller frame 42, a vertical frame 43, a top horizontal frame 44, a side clamping frame 45 and a magic wrench 46;

[0026] A vertical frame 43 is fixedly installed on one side of the top surface of the base 41, and a top cross frame 44 is fixedly connected to the top of the vertical frame 43. One end of the top cross frame 44 is connected to the top of the vertical frame 43 and the other end is a free end. A magic wrench 46 for opening the valve of the liquefied gas cylinder is installed on the bottom surface of the free end of the top cross frame 44. The control component for operating the up and down and rotational movements of the magic wrench 46 is fixedly installed on the top cross frame 44. The magic wrench 46 is located directly above the base 41. A roller frame is fixed on the base 41 42, and the roller frame 42 is located directly below the magic wrench 46, the roller frame 42 is a roller plane composed of multiple rollers arranged in parallel, a side clamping frame 45 is fixedly installed in the middle of the vertical frame 43, the frame body of the side clamping frame 45 is fixed in the middle of the vertical frame 43, and the center of the side clamping frame 45 is provided with an opening for clamping the liquefied gas cylinder and the opening is located directly above the roller frame 42, and when the liquefied gas cylinder is located on the roller frame 42 and fixed by the side clamping frame 45, the top bottle mouth of the liquefied gas cylinder is located directly below the magic wrench 46.

[0027] The side clamping frame 45 includes a U-shaped frame 451 and a clamping wheel frame;

[0028] The middle of the sealing end of the U-shaped frame 451 is fixed to the middle of the stand 43, and a clamping wheel frame is installed at each end of the U-shaped frame 451, and the two clamping wheel frames are symmetrically arranged;

[0029] The clamping wheel frame includes an obtuse-angle V-frame 452, a clamping wheel 453 and a clamping cylinder 454. The middle part of the obtuse-angle V-frame 452 is hinged at the end of the U-shaped frame 451. One end of the obtuse-angle V-frame 452 is rotatably mounted with multiple clamping wheels 453. The axis of the clamping wheel 453 is vertically arranged. The other end of the obtuse-angle V-frame 452 is hinged to the end of the piston rod of the clamping cylinder 454. The cylinder body of the clamping cylinder 454 is hinged on the U-shaped frame 451. The piston rod of the clamping cylinder 454 extends and retracts to control the clamping wheel 453 to move closer to or away from the opening center of the U-shaped frame 451.

[0030] The inner side of the U-shaped frame 451 of the side clamping frame 45 is attached with a clamping arm rubber plate 48 to avoid damage to the outer wall of the liquefied gas cylinder during the clamping and fixing process.

[0031] like Figure 2-3 As shown, the magic wrench 46 includes a rotating member 461, a pressing cylinder 462, a cover 463 and a movable rod 464;

[0032] The cylinder body of the downward pressure cylinder 462 is installed on the top cross frame 44 through a rotating part 461, and the piston rod of the downward pressure cylinder 462 is vertically downward and a hollow cylindrical cover body 463 with an open lower end is fixedly installed at the end, a partition is fixedly set in the middle of the inner cavity of the cover body 463 and a plurality of through holes are provided on the partition, and a movable rod 464 is slidably installed in each through hole, and a limit head is provided at the end of the movable rod 464 above the partition, so that the movable rod 464 can slide upward without descending to fall out of the partition.

[0033] The magic wrench 46 used in the utility model is mainly suitable for angle valve type liquefied gas cylinders (ie, the liquefied gas inlet pipe is arranged at a right angle to the valve).

[0034] A weighing platform 47 is installed on the base 41 , the roller frame 42 is fixedly installed on the weighing platform 47 , and a weight display and a weight reaching alarm corresponding to the weighing platform 47 are installed on the stand 43 .

[0035] The working process of this utility model is as follows:

[0036] When the empty liquefied gas cylinder is sent onto the roller frame 42 and placed in the center of the U-shaped frame 451 of the side clamping frame 45, the piston rod of the clamping cylinder 454 extends out, and the clamping wheel 453 is manipulated to approach the opening center of the U-shaped frame 451 through the obtuse V frame 452 until it is close to the outer wall of the liquefied gas cylinder. The clamping wheels 453 on both sides clamp and fix the liquefied gas cylinder.

[0037] The staff connects the filling gun to the filling port of the liquefied gas cylinder, and then extends the piston rod of the downward pressure cylinder 462 to make the cover body 463 cover the plum blossom-shaped valve of the liquefied gas cylinder. Part of the movable rod 464 shrinks to the upper side under the upward pressure of the plum blossom-shaped valve, and the remaining movable rods 464 surround the valve. The rotating member 641 controls the rotation of the downward pressure cylinder 462 and the cover body 463. The movable rods 464 surrounding the valve act as a wrench at this time, opening the valve, and the solenoid valve on the filling gun is started and liquefied gas can be filled into the liquefied gas cylinder. During this period, the weighing platform 47 weighs the total weight of the liquefied gas cylinder, and then feeds back to the system and displays it on the weight display. When a certain amount of liquefied gas is filled and reaches the system set standard, the weight reaches the standard alarm and the solenoid valve of the filling gun is closed. The rotating member 461 and the downward pressure cylinder 462 of the magic wrench 46 are reset in turn. The staff removes the filling gun, and a filling is completed.

[0038] The top surface of the cover body 463 is fixedly provided with an X-slide rail 465, and a first slider 466 is slidably mounted on the X-slide rail 465. A first return spring is installed between the two ends of the first slider 466 and the corresponding ends of the X-slide rail 465. The top surface of the first slider 466 is fixedly provided with a Y-slide rail 467, and a second slider 468 is slidably mounted on the Y-slide rail 467. A second return spring is installed between the two ends of the second slider 468 and the corresponding ends of the Y-slide rail 467. The combination of the above-mentioned slide rails and sliders provides fine-tuning space for the position of the liquefied gas cylinder valve in the cover body 463, and has a larger tolerance range for the position of the liquefied gas cylinder. When one filling is completed, the cover body 463 releases the valve, and the cover body 463 can return to the initial position under the action of the return spring.

[0039] The weighing platform 47 is covered with a stainless steel cover to protect the weighing platform 47 .

[0040] The top cross frame 44 is provided with a spring balancer for hanging a filling gun. The filling gun is hung on a hook of the spring balancer. The hanging height of the filling gun is adjusted by the spring balancer to make it convenient for the staff to use. The spring balancer is a prior art. As long as it can realize the hanging, hanging height adjustment and locking of the filling gun, it can be applied to the present utility model. Its specific structure is not limited in this application.

[0041] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0042] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0043] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or can communicate with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0044] Although the preferred embodiments of the present invention have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present invention.

[0045] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. Semi-automatic filling device for liquefied gas, characterized by: It comprises a base (41), a roller frame (42), a vertical frame (43), a top horizontal frame (44), a side clamping frame (45) and a magic wrench (46); A vertical frame (43) is fixedly mounted on one side of the top surface of the base (41); a top horizontal frame (44) is fixedly connected to the top of the vertical frame (43); one end of the top horizontal frame (44) is connected to the top of the vertical frame (43) and the other end is a free end; a magic wrench (46) for opening the valve of the liquefied gas cylinder is mounted on the bottom surface of the free end of the top horizontal frame (44); a control component for operating the up and down and rotational movements of the magic wrench (46) is fixedly mounted on the top horizontal frame (44); the magic wrench (46) is located directly above the base (41); and a roller frame is fixed on the base (41). (42), and the roller frame (42) is located directly below the magic wrench (46), the roller frame (42) is a roller plane formed by a plurality of rollers arranged in parallel, a side-holding clamping frame (45) is fixedly installed in the middle of the vertical frame (43), the frame body of the side-holding clamping frame (45) is fixed in the middle of the vertical frame (43), and an opening for clamping a liquefied gas cylinder is provided in the center of the side-holding clamping frame (45), and the opening is located directly above the roller frame (42), and when the liquefied gas cylinder is located on the roller frame (42) and fixed by the side-holding clamping frame (45), the top end of the bottle mouth is located directly below the magic wrench (46).

2. The liquefied gas semi-automatic filling device according to claim 1 is characterized in that: The side-holding clamping frame (45) comprises a U-shaped frame (451) and a holding wheel frame; The middle part of the sealing end of the U-shaped frame (451) is fixed to the middle part of the vertical frame (43), and a clamping wheel frame is respectively installed at the two ends of the U-shaped frame (451), and the two clamping wheel frames are symmetrically arranged; The clamping wheel frame comprises an obtuse-angle V-frame (452), a clamping wheel (453) and a clamping cylinder (454); the middle part of the obtuse-angle V-frame (452) is hinged to the end of the U-shaped frame (451); one end of the obtuse-angle V-frame (452) is rotatably mounted with a plurality of clamping wheels (453); the axis of the clamping wheel (453) is vertically arranged; the other end of the obtuse-angle V-frame (452) is hinged to the end of the piston rod of the clamping cylinder (454); the cylinder body of the clamping cylinder (454) is hinged to the U-shaped frame (451); the piston rod of the clamping cylinder (454) is extended or retracted to control the clamping wheel (453) to move closer to or farther from the opening center of the U-shaped frame (451).

3. The liquefied gas semi-automatic filling device according to claim 2 is characterized in that: An arm rubber plate (48) is attached to the inner side of the U-shaped frame (451) of the side-holding clamping frame (45).

4. The liquefied gas semi-automatic filling device according to claim 1 is characterized in that: The magic wrench (46) comprises a rotating part (461), a downward pressure cylinder (462), a cover body (463) and a movable rod (464); The cylinder body of the downward pressure cylinder (462) is installed on the top cross frame (44) through a rotating member (461). The piston rod of the downward pressure cylinder (462) is vertically downward and a hollow cylindrical cover body (463) with an open lower end is fixedly installed at the end. A partition is fixedly arranged in the middle of the inner cavity of the cover body (463) and a plurality of through holes are arranged on the partition. A movable rod (464) is slidably installed in each through hole. A limit head is provided at the end of the movable rod (464) located above the partition.

5. The semi-automatic filling device for liquefied gas according to claim 4 is characterized in that: An X-slide rail (465) is fixedly arranged on the top surface of the cover body (463), and a first slider (466) is slidably mounted on the X-slide rail (465), and a first return spring is installed between the two ends of the first slider (466) and the corresponding ends of the X-slide rail (465), and a Y-slide rail (467) is fixedly arranged on the top surface of the first slider (466), and a second slider (468) is slidably mounted on the Y-slide rail (467), and a second return spring is installed between the two ends of the second slider (468) and the corresponding ends of the Y-slide rail (467).

6. The liquefied gas semi-automatic filling device according to claim 1 is characterized in that: A weighing platform (47) is mounted on the base (41), the roller frame (42) is fixedly mounted on the weighing platform (47), and a weight display and a weight reaching alarm corresponding to the weighing platform (47) are mounted on the stand (43).

7. The liquefied gas semi-automatic filling device according to claim 6, characterized in that: The weighing platform (47) is provided with a stainless steel cover.

8. The semi-automatic filling device for liquefied gas according to any one of claims 1 to 6, characterized in that: A spring balancer for hanging a filling gun is installed on the top cross frame (44).