Vibration environment simulation device
By designing an analog vibration environment device that includes the upper supporting rack, test box body and vibration component, the existing technology cannot accurately simulate the problem of disorderly vibration in actual use, and realize the real test of the battery shock resistance.
Patent Information
- Application Number
- CN202420100003.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-15
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-01-15
AI Technical Summary
Existing vibration simulation devices cannot accurately simulate the disordered and irregular vibration environment of batteries in actual use.
Design a device to simulate a vibration environment, including an upper support frame, a test box and a vibration component. The test box body is fixed on the upper support frame through elastic components. Multiple vibration rods of the vibration component impact the test box body in disorder, and the elastic components amplify the disorder of the vibration.
It achieves accurate simulation of the disordered and irregular vibration environment of the battery, and can more realistically test the seismic performance of the battery.
Smart Images

Figure CN222393746U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery detection, in particular to a device for simulating vibration environment. Background Art
[0002] At present, batteries need to be tested for their anti-vibration performance through vibration tests. At present, when testing batteries, the batteries are usually confined in a limited space and the batteries are vibrated by external vibration sources to simulate the vibration environment of the batteries in actual use.
[0003] However, current vibration simulations have limitations. Generally, they can vibrate the battery up and down, and the vibration has a certain pattern. They cannot accurately simulate the disordered and irregular vibration environment of the battery in actual use. Utility Model Content
[0004] The utility model aims to provide a device for simulating a vibration environment, so as to solve the technical problem that the existing vibration simulation has limitations.
[0005] The utility model provides a vibration environment simulation device, comprising an upper support frame, a test box body and a vibration component, wherein the test box body is arranged at the lower end of the upper support frame, and an elastic component is arranged between the upper support frame and the test box body;
[0006] The test box body is used to assemble the test piece, and the vibration assembly is arranged at the lower end of the test box body;
[0007] The vibration assembly includes a support plate and a plurality of vibration rods arranged on the support plate, and the vibration rods are used for knocking the test box body.
[0008] In an optional embodiment, four vibration rods are arranged on the support plate, and the movable ends of the vibration rods have rubber balls.
[0009] In an optional embodiment, a mounting opening is provided on a side surface of the test box body.
[0010] In an optional embodiment, the assembly opening of the test box body is provided with a closed door.
[0011] In an optional embodiment, a power tester is disposed on the upper support frame, and the power tester is connected to a connecting line, and the connecting line extends into the test box body.
[0012] In an optional embodiment, the elastic component includes a plurality of tension springs, one end of each tension spring is connected to the upper support frame, and the other end of each tension spring is connected to the upper end surface of the test box body.
[0013] In an optional embodiment, the elastic component includes four tension springs, and the four tension springs are arranged in two rows and two columns.
[0014] In an optional embodiment, the vibration rod is an electric push rod, which includes a motor and a push rod body, and the motor is built in the support plate.
[0015] In an optional embodiment, the vibration rod includes a motor, a crank structure and a push rod body, and the motor causes the push rod body to reciprocate through the crank mechanism.
[0016] In an optional embodiment, a filling layer is provided in the test box body, and the filling layer is used to fix the battery in the test box body.
[0017] The test box body of the vibration environment simulation device provided by the utility model is fixed on the upper support frame by an elastic component, so that the test box body is suspended in the air, and multiple vibration rods of the vibration component can respectively impact the test box body to make the test box body vibrate disorderly. Even if the battery is subjected to disorderly vibration, and because the test box body is fixed by the elastic component, the elastic component can further amplify such disorder of vibration, thereby realizing the simulation of the disordered and irregular vibration environment of the battery in actual use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 A schematic diagram of the structure of a vibration environment simulation device provided by an embodiment of the utility model;
[0020] Figure 2 for Figure 1 A schematic structural diagram of the device for simulating a vibration environment from another angle is shown.
[0021] Icons: 100-electricity test instrument; 200-upper support frame; 300-tension spring; 400-connecting wire; 500-test box body; 600-assembly port; 700-vibration rod; 800-rubber ball; 900-support plate; 110-vibration assembly; 120-elastic assembly. DETAILED DESCRIPTION
[0022] The terms “first”, “second”, “third”, etc. are only used for distinguishing descriptions and do not indicate the order of arrangement, nor can they be understood as indicating or implying relative importance.
[0023] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0024] In the description of the present application, it should be noted that the terms "inside", "outside", "left", "right", "up", "down", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the products of the present application are usually placed when in use. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present application.
[0025] In the description of this application, unless otherwise clearly specified and limited, the terms "set", "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements.
[0026] The technical solution of the present application will be clearly and completely described below in conjunction with the accompanying drawings.
[0027] Example
[0028] Reference Figure 1 and Figure 2 The utility model provides a device for simulating a vibration environment, comprising an upper support frame 200, a test box body 500 and a vibration assembly 110, wherein the test box body 500 is disposed at the lower end of the upper support frame 200, and an elastic assembly 120 is disposed between the upper support frame 200 and the test box body 500;
[0029] The test box body 500 is used to assemble the test piece, and the vibration assembly 110 is arranged at the lower end of the test box body 500;
[0030] The vibration assembly 110 includes a support plate 900 and a plurality of vibration rods 700 disposed on the support plate 900 . The vibration rods 700 are used to knock the test box body 500 .
[0031] The upper support frame 200 of the device for simulating vibration environment is fixed at a high place, and an elastic component 120 is arranged on the upper support frame 200 , and the test box body 500 is fixed at a high place through the elastic component 120 .
[0032] The test box body 500 is used to assemble batteries, and the vibration component 110 is arranged below the test box body 500. Each vibration rod 700 of the vibration component 110 is controlled individually, and multiple vibration rods 700 hit the test box body 500 in a disorderly manner. Since the test box body 500 is fixed by the elastic component 120, the elastic component 120 can further amplify such vibration, thereby simulating the disordered and irregular vibration environment of the battery in actual use.
[0033] The upper support frame 200 can be fixed on a wall or other fixed objects, or the upper support frame 200 includes a frame body, which is fixed on the ground by the frame body, thereby achieving the suspension fixation of the test box body 500.
[0034] In an optional implementation, four vibration rods 700 are disposed on the support plate 900 , and the movable ends of the vibration rods 700 have rubber balls 800 .
[0035] Generally, four vibration rods 700 are arranged on the support plate 900 , and the four vibration rods 700 are arranged below the test box body 500 . Generally, the battery is a battery pack, etc. The battery pack is generally rectangular, and the corresponding test box body 500 is also rectangular.
[0036] Four vibration rods 700 are correspondingly arranged at the four corners of the test box body 500; in order to prevent the test box body 500 from being damaged when the vibration rod 700 hits the test box body 500; a rubber ball 800 is arranged on the upper end of the vibration rod 700, and the vibration rod 700 hits the test box body 500 through the rubber ball 800.
[0037] In an optional embodiment, a mounting opening 600 is disposed on the side of the test box body 500 .
[0038] In an optional embodiment, the assembly opening 600 of the test box body 500 is provided with a closed door.
[0039] The side of the test box body 500 is provided with an assembly port 600 , through which the battery is assembled into the test box body 500 , and a closed door is provided at the assembly port 600 , which closes the assembly port 600 to prevent the battery from escaping from the test box body 500 through the assembly port 600 .
[0040] In an optional embodiment, an electric quantity testing instrument 100 is disposed on the upper support frame 200 , and the electric quantity testing instrument 100 is connected to a connecting line 400 , and the connecting line 400 extends into the test box body 500 .
[0041] In order to monitor the changes in the power level of the battery pack in real time, a power tester 100 is provided on the upper support frame 200, and the power tester 100 is connected to the battery in the test box 500 via a connecting line 400; in this way, the power level of the battery during the test process can be monitored in real time by the power tester 100.
[0042] In an optional embodiment, the elastic component 120 includes a plurality of tension springs 300 , one end of each tension spring 300 is connected to the upper support frame 200 , and the other end of each tension spring 300 is connected to the upper end surface of the test box body 500 .
[0043] In an optional embodiment, the elastic component 120 includes four tension springs 300 , and the four tension springs 300 are arranged in two rows and two columns.
[0044] The elastic component 120 includes a plurality of tension springs 300, generally including four tension springs 300, one end of the tension spring 300 is connected to the upper support frame 200, and the other end is connected to the test box body 500; due to the elasticity of the tension spring 300, when the test box body 500 is hit, the disorder of such vibration can be further amplified.
[0045] The elastic component 120 may also adopt other structures. For example, the elastic component 120 includes a plurality of elastic ropes, and the elastic ropes are used to replace the tension spring 300 .
[0046] In an optional embodiment, the vibration rod 700 is an electric push rod, which includes a motor and a push rod body, and the motor is built in the support plate 900 .
[0047] In an optional embodiment, the vibration rod 700 includes a motor, a crank structure and a push rod body, and the motor causes the push rod body to reciprocate through the crank mechanism.
[0048] The vibration rod 700 can adopt an electric push rod, or can use a crank structure to make the push rod actively reciprocate; that is, the structure of the vibration rod 700 is the existing technology, and the vibration rod 700 can repeatedly impact the test box body 500. Since each vibration rod 700 is controlled individually, multiple vibration rods 700 are repeatedly installed on the test box body 500. Since the test box body 500 is fixed by the elastic component 120, the test box body 500 moves disorderly, and the vibration rod 700 impacts the test box body 500 disorderly, thereby simulating the disordered and irregular vibration environment of the battery in actual use.
[0049] In an optional embodiment, a filling layer is disposed in the test box body 500 , and the filling layer is used to fix the battery in the test box body 500 .
[0050] Since the size of the battery pack has a certain error, after the battery pack is assembled into the test box body 500, a filling layer is added so that the battery pack can be firmly fixed in the test box body 500, and the battery pack can shake relative to the test box body 500.
[0051] The test box body 500 of the vibration environment simulation device provided by the utility model is fixed on the upper support frame 200 through the elastic component 120, so that the test box body 500 is suspended in the air, and the multiple vibration rods 700 of the vibration component 110 can respectively impact the test box body 500, so that the test box body 500 vibrates disorderly, even if the battery is subjected to disorderly vibration. Since the test box body 500 is fixed by the elastic component 120, the elastic component 120 can further amplify such disorder of vibration, thereby simulating the disordered and irregular vibration environment of the battery in actual use.
[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A device for simulating a vibration environment, characterized in that: It comprises an upper support frame (200), a test box body (500) and a vibration component (110), wherein the test box body (500) is arranged at the lower end of the upper support frame (200), and an elastic component (120) is arranged between the upper support frame (200) and the test box body (500); The test box body (500) is used to assemble a test object, and the vibration component (110) is arranged at the lower end of the test box body (500); The vibration assembly (110) comprises a support plate (900) and a plurality of vibration rods (700) arranged on the support plate (900), wherein the vibration rods (700) are used to knock the test box body (500).
2. The vibration environment simulation device according to claim 1, characterized in that: Four vibration rods (700) are arranged on the support plate (900), and the movable ends of the vibration rods (700) are provided with rubber balls (800).
3. The vibration environment simulation device according to claim 2, characterized in that: The side surface of the test box body (500) is provided with an assembly opening (600).
4. The device for simulating a vibration environment according to claim 3, characterized in that: The assembly opening (600) of the test box body (500) is provided with a closed door.
5. The vibration environment simulation device according to claim 1, characterized in that: The upper support frame (200) is provided with an electric quantity testing instrument (100), the electric quantity testing instrument (100) is connected to a connecting line (400), and the connecting line (400) extends into the test box body (500).
6. The device for simulating a vibration environment according to claim 5, characterized in that: The elastic component (120) comprises a plurality of tension springs (300), one end of each of the tension springs (300) being connected to the upper support frame (200) and the other end of each of the tension springs (300) being connected to the upper end surface of the test box body (500).
7. The device for simulating a vibration environment according to claim 6, characterized in that: The elastic component (120) comprises four tension springs (300), and the four tension springs (300) are arranged in two rows and two columns.
8. The device for simulating a vibration environment according to claim 2, characterized in that: The vibration rod (700) is an electric push rod, which comprises a motor and a push rod body, and the motor is built in the support plate (900).
9. The device for simulating a vibration environment according to claim 2, characterized in that: The vibration rod (700) comprises a motor, a crank structure and a push rod body, and the motor causes the push rod body to reciprocate through the crank mechanism.
10. The device for simulating a vibration environment according to claim 1, characterized in that: A filling layer is provided in the test box body (500), and the filling layer is used to fix the battery in the test box body (500).
Citation Information
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