Inductance coil winding device

Abstract

The utility model discloses an inductance coil winding device which comprises a base, a control assembly, a feeding mechanism, a winding mechanism, a detection mechanism and a wire feeding mechanism, the control assembly controls the feeding mechanism to transfer a framework to the winding mechanism, and the control assembly controls the wire feeding mechanism to convey a winding to the winding mechanism. The winding mechanism is controlled by the control assembly to wind the winding on the framework, the detection mechanism is controlled by the control assembly to monitor the winding condition of the framework on the winding mechanism in real time, and the winding condition is fed back to the computer through the control assembly. Therefore, the problems that a wound inductance coil is detected after coil winding is completed by an existing inductance coil winding device, the difficulty of detection of the wound inductance coil is large, and the detection effect of an inner side winding of the inductance coil is poor are solved.

Description

Technical Field

[0001] The present application relates to the technical field of inductor coil winding, and in particular to an inductor coil winding device. Background Art

[0002] The winding of the inductor coil is a critical process that directly affects the performance and service life of the inductor.

[0003] The existing inductor coil winding equipment will detect the wound inductor coil after completing the coil winding. However, it is not only difficult to detect the wound inductor coil, but also the detection effect on the inner winding of the inductor coil is not good. Utility Model Content

[0004] The main purpose of the present application is to provide an inductor coil winding device, which aims to solve the problem that the existing inductor coil winding equipment will detect the wound inductor coil after completing the coil winding. However, the detection of the wound inductor coil is not only difficult, but also the detection effect of the inner winding of the inductor coil is not good.

[0005] To achieve the above-mentioned purpose, the present application provides an inductor coil winding device, comprising: a base, a control component, a feeding mechanism, a winding mechanism, a detection mechanism and a wire feeding mechanism, wherein the control component, the feeding mechanism, the winding mechanism, the detection mechanism and the wire feeding mechanism are all arranged on the base, the feeding mechanism is connected to the winding mechanism, the detection part of the detection mechanism is arranged on the side of the winding mechanism, and the feeding mechanism, the winding mechanism, the detection mechanism and the wire feeding mechanism are all connected to the control component;

[0006] Among them, the feeding mechanism is used to provide the winding mechanism with the skeleton required for the inductor coil; the wire feeding mechanism is used to provide the winding mechanism with the winding required for the inductor coil; and the winding mechanism is used to wind the winding on the skeleton.

[0007] Optionally, the feeding mechanism comprises: a first sliding assembly, a first driving assembly and a grabbing mechanism, the first sliding assembly is slidably connected to the base, the first driving assembly is connected to the first sliding assembly, the first sliding assembly is provided with a plurality of limit grooves corresponding to the skeleton, the grabbing mechanism is arranged at a position corresponding to the first sliding assembly, and the first driving assembly and the grabbing mechanism are both connected to the control assembly;

[0008] Wherein, the grabbing mechanism is used to transfer the skeleton on the first sliding component to the winding mechanism.

[0009] Optionally, the grasping mechanism includes: a supporting assembly, a sliding arm, a mechanical arm, a second driving assembly and a third driving assembly, the supporting assembly is arranged on the base, the sliding arm is slidably connected to the supporting assembly, the mechanical arm is slidably connected to the sliding arm, the second driving assembly is connected to the mechanical arm, the third driving assembly is connected to the sliding arm, the end of the mechanical arm is provided with a clamping portion corresponding to the skeleton, and the mechanical arm, the second driving assembly and the third driving assembly are all connected to the control assembly.

[0010] Optionally, the winding mechanism includes: a frame, a winding assembly and a fourth driving assembly, the frame is arranged on the base, the winding assembly is rotatably connected to the frame, the fourth driving assembly is connected to the winding assembly, the winding assembly is provided with a connecting part corresponding to the skeleton, and the fourth driving assembly is connected to the control assembly.

[0011] Optionally, the detection mechanism includes: a rotating component, a detection component and a fifth driving component, the detection component is arranged on the rotating component, and the fifth driving component is connected to the rotating component; wherein the rotating component is used to drive the detection component to rotate around the skeleton on the winding mechanism, and the detection component and the fifth driving component are both connected to the control component.

[0012] Optionally, the detection component is an industrial camera, and the detection component is connected with the control component to form a machine vision system.

[0013] Optionally, the wire feeding mechanism includes: a wire feeding assembly and a position adjustment mechanism, the wire feeding assembly is installed on the position adjustment mechanism, and the wire feeding assembly and the position adjustment mechanism are both connected to the control assembly; wherein the wire feeding assembly is used to feed the winding to the corresponding position of the winding mechanism.

[0014] Optionally, the position adjustment mechanism includes: a second sliding assembly, a third sliding assembly, a sixth drive assembly, a seventh drive assembly and an eighth drive assembly, the second sliding assembly is slidably connected to the base, the third sliding assembly is slidably connected to the second sliding assembly, the wire feeding assembly is slidably connected to the third sliding assembly, the sixth drive assembly is connected to the wire feeding assembly, the seventh drive assembly is connected to the second sliding assembly, and the eighth drive assembly is connected to the third sliding assembly.

[0015] Optionally, the control component is a programmable controller.

[0016] An inductor coil winding device proposed in an embodiment of the present application includes: a base, a control component, a feeding mechanism, a winding mechanism, a detection mechanism and a wire feeding mechanism, wherein the control component, the feeding mechanism, the winding mechanism, the detection mechanism and the wire feeding mechanism are all arranged on the base, the feeding mechanism is connected to the winding mechanism, the detection part of the detection mechanism is arranged on the side of the winding mechanism, and the feeding mechanism, the winding mechanism, the detection mechanism and the wire feeding mechanism are all connected to the control component; wherein the feeding mechanism is used to provide the winding mechanism with a skeleton required for the inductor coil; the wire feeding mechanism is used to provide the winding mechanism with a winding required for the inductor coil; and the winding mechanism is used to wind the winding around the skeleton. The control component controls the feeding mechanism to transfer the skeleton to the winding mechanism, controls the wire feeding mechanism to convey the winding to the winding mechanism, controls the winding mechanism to wind the winding on the skeleton, controls the detection mechanism to monitor the winding condition of the skeleton on the winding mechanism in real time, and feeds back the winding condition to the computer through the control component, thereby solving the problem that the existing inductor coil winding equipment will detect the wound inductor coil after completing the coil winding, however, the detection of the wound inductor coil is not only difficult, but also the detection effect of the inner winding of the inductor coil is not good. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;

[0018] Figure 2 This is a schematic diagram of the main structure of an embodiment of the present application;

[0019] Figure 3 A schematic diagram of a top view of the structure of an embodiment of the present application;

[0020] Figure 4 This is a left-side structural schematic diagram of an embodiment of the present application;

[0021] Figure 5 It is a right view structural schematic diagram of an embodiment of the present application;

[0022] Legend: 1-base, 2-control assembly, 3-first sliding assembly, 4-first driving assembly, 5-grabbing mechanism, 6-second driving assembly, 7-third driving assembly, 8-winding assembly, 9-fourth driving assembly, 10-detection assembly, 11-fifth driving assembly, 12-wire feeding assembly, 13-second sliding assembly, 14-third sliding assembly, 15-sixth driving assembly, 16-seventh driving assembly, 17-eighth driving assembly, 18-skeleton.

[0023] The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0026] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0028] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5, an inductor coil winding device, comprising: a base 1, a control component 2, a feeding mechanism, a winding mechanism, a detection mechanism and a wire feeding mechanism, wherein the control component 2, the feeding mechanism, the winding mechanism, the detection mechanism and the wire feeding mechanism are all arranged on the base 1, the feeding mechanism is connected to the winding mechanism, the detection part of the detection mechanism is arranged on the side of the winding mechanism, and the feeding mechanism, the winding mechanism, the detection mechanism and the wire feeding mechanism are all connected to the control component 2; wherein the feeding mechanism is used to provide the winding mechanism with a skeleton 18 required for the inductor coil; the wire feeding mechanism is used to provide the winding mechanism with a winding required for the inductor coil; and the winding mechanism is used to wind the winding around the skeleton 18. In this embodiment, the control component 2 can be a programmable controller, which controls the feeding mechanism to transfer the skeleton 18 to the winding mechanism through the control component 2, controls the wire feeding mechanism to convey the winding to the winding mechanism through the control component 2, controls the winding mechanism to wind the winding on the skeleton 18 through the control component 2, and controls the detection mechanism to monitor the winding condition of the skeleton 18 on the winding mechanism in real time through the control component 2, and feeds back the winding condition to the computer through the control component, thereby solving the problem that the existing inductor coil winding equipment will detect the wound inductor coil after completing the coil winding, but the detection of the wound inductor coil is not only difficult, but also the detection effect of the inner winding of the inductor coil is not good.

[0029] In this embodiment, the feeding mechanism includes: a first sliding component 3, a first driving component 4 and a grabbing mechanism 5, wherein the first sliding component 3 is slidably connected to the base 1, the first driving component 4 is connected to the first sliding component 3, the first sliding component 3 is provided with a plurality of limit grooves corresponding to the skeleton 18, the grabbing mechanism 5 is provided at a position corresponding to the first sliding component 3, and the first driving component 4 and the grabbing mechanism 5 are both connected to the control component; wherein the grabbing mechanism 5 is used to transfer the skeleton 18 on the first sliding component 3 to the winding mechanism. The first driving component 4 can be a servo motor, and the feeding mechanism can form a continuous processing line in the front-end processing flow.

[0030] In this embodiment, the grasping mechanism 5 includes: a supporting component, a sliding arm, a mechanical arm, a second driving component 6 and a third driving component 7. The supporting component is arranged on the base 1, the sliding arm is slidably connected to the supporting component, the mechanical arm is slidably connected to the sliding arm, the second driving component 6 is connected to the mechanical arm, the third driving component 7 is connected to the sliding arm, the end of the mechanical arm is provided with a clamping portion corresponding to the skeleton 18, and the mechanical arm, the second driving component 6 and the third driving component 7 are all connected to the control component 2. The second driving component 6 and the third driving component 7 can be servo motors, such as Figure 1As shown, the skeleton 18 on the first sliding component 3 can be transferred to the corresponding position of the winding mechanism by a robotic arm.

[0031] In this embodiment, the winding mechanism includes: a frame, a winding assembly 8 and a fourth driving assembly 9, wherein the frame is arranged on the base 1, the winding assembly 8 is rotatably connected to the frame, the fourth driving assembly 9 is connected to the winding assembly 8, the winding assembly 8 is provided with a connecting portion corresponding to the skeleton 18, and the fourth driving assembly 9 is connected to the control assembly 2. The fourth driving assembly 9 can be a servo motor, and there can be two winding assemblies 8, which are arranged opposite to each other. The robot transfers the skeleton 18 between the two winding assemblies 8, and the skeleton 18 is clamped and fixed by the two winding assemblies 8. The winding assembly 8 is driven to rotate by the fourth driving assembly 9, and the metal wire delivered by the wire feeding mechanism is used by the winding assembly 8 to coil the skeleton 18.

[0032] In this embodiment, the detection mechanism includes: a rotating component, a detection component 10 and a fifth drive component 11, wherein the detection component 10 is arranged on the rotating component, and the fifth drive component 11 is connected to the rotating component; wherein the rotating component is used to drive the detection component 10 to rotate around the skeleton 18 on the winding mechanism, and the detection component 10 and the fifth drive component 11 are both connected to the control component 2. The fifth drive component 11 can be a servo motor, and the detection component 10 can be an industrial camera. The detection component 10 is connected to the control component 2 to form a machine vision system, and the winding condition of the skeleton 18 on the winding component 8 during the rotation process is monitored in real time through the detection component 10, and the winding condition is fed back to the computer through the control component to determine whether the winding requirements are met.

[0033] In this embodiment, the wire feeding mechanism includes: a wire feeding assembly 12 and a position adjustment mechanism, wherein the wire feeding assembly 12 is installed on the position adjustment mechanism, and the wire feeding assembly 12 and the position adjustment mechanism are both connected to the control assembly 2; wherein the wire feeding assembly 12 is used to feed the winding to the corresponding position of the winding mechanism. The wire feeding assembly 12 can be a wire feeding mechanism, which can drive the rollers to rotate by the wire feeding motor by setting the clamping force between the upper and lower rollers, and use the friction force generated between the roller rotation and the steel wire as the pulling force to drive the metal wire required for the winding to move forward to the corresponding position of the winding mechanism.

[0034] In this embodiment, the position adjustment mechanism includes: a second sliding component 13, a third sliding component 14, a sixth driving component 15, a seventh driving component 16 and an eighth driving component 17, wherein the second sliding component 13 is slidably connected to the base 1, the third sliding component 14 is slidably connected to the second sliding component 13, the wire feeding component 12 is slidably connected to the third sliding component 14, the sixth driving component 15 is connected to the wire feeding component 12, the seventh driving component 16 is connected to the second sliding component 13, and the eighth driving component 17 is connected to the third sliding component 14. The sixth driving component 15, the seventh driving component 16 and the eighth driving component 17 can be servo motors, and the spatial position of the wire feeding component 12 can be changed by the position adjustment mechanism, so as to cooperate with the winding mechanism for winding.

[0035] The above are only preferred embodiments of the present application, and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. An inductor coil winding device, characterized in that: include: A base (1), a control component (2), a feeding mechanism, a winding mechanism, a detection mechanism and a wire feeding mechanism, wherein the control component (2), the feeding mechanism, the winding mechanism, the detection mechanism and the wire feeding mechanism are all arranged on the base (1), the feeding mechanism is connected to the winding mechanism, the detection part of the detection mechanism is arranged on the side of the winding mechanism, and the feeding mechanism, the winding mechanism, the detection mechanism and the wire feeding mechanism are all connected to the control component (2); The feeding mechanism is used to provide the winding mechanism with a skeleton (18) required for the inductor coil; the wire feeding mechanism is used to provide the winding mechanism with a winding required for the inductor coil; and the winding mechanism is used to wind the winding on the skeleton (18).

2. The inductor winding device according to claim 1, characterized in that: The feeding mechanism comprises: a first sliding component (3), a first driving component (4) and a grabbing mechanism (5); the first sliding component (3) is slidably connected to the base (1); the first driving component (4) is connected to the first sliding component (3); the first sliding component (3) is provided with a plurality of limit grooves corresponding to the skeleton (18); the grabbing mechanism (5) is arranged at a position corresponding to the first sliding component (3); the first driving component (4) and the grabbing mechanism (5) are both connected to the control component; Wherein, the grabbing mechanism (5) is used to transfer the skeleton (18) on the first sliding component (3) to the winding mechanism.

3. The inductor winding device according to claim 2, characterized in that: The gripping mechanism (5) comprises: a supporting assembly, a sliding arm, a mechanical arm, a second driving assembly (6) and a third driving assembly (7); the supporting assembly is arranged on the base (1); the sliding arm is slidably connected to the supporting assembly; the mechanical arm is slidably connected to the sliding arm; the second driving assembly (6) is connected to the mechanical arm; the third driving assembly (7) is connected to the sliding arm; a clamping portion corresponding to the skeleton (18) is arranged at the end of the mechanical arm; the mechanical arm, the second driving assembly (6) and the third driving assembly (7) are all connected to the control assembly (2).

4. The inductor winding device according to claim 1, characterized in that: The winding mechanism comprises: a frame, a winding component (8) and a fourth driving component (9); the frame is arranged on the base (1); the winding component (8) is rotatably connected to the frame; the fourth driving component (9) is connected to the winding component (8); a connecting portion corresponding to the frame (18) is arranged on the winding component (8); and the fourth driving component (9) is connected to the control component (2).

5. The inductor winding device according to claim 1, characterized in that: The detection mechanism comprises: a rotating assembly, a detection assembly (10) and a fifth drive assembly (11), wherein the detection assembly (10) is arranged on the rotating assembly, and the fifth drive assembly (11) is connected to the rotating assembly; wherein the rotating assembly is used to drive the detection assembly (10) to rotate around the skeleton (18) on the winding mechanism, and the detection assembly (10) and the fifth drive assembly (11) are both connected to the control assembly (2).

6. The inductor winding device according to claim 5, characterized in that: The detection component (10) is an industrial camera, and the detection component (10) is connected to the control component (2) to form a machine vision system.

7. The inductor winding device according to claim 1, characterized in that: The wire feeding mechanism comprises: a wire feeding assembly (12) and a position adjustment mechanism, wherein the wire feeding assembly (12) is mounted on the position adjustment mechanism, and both the wire feeding assembly (12) and the position adjustment mechanism are connected to the control assembly (2); wherein the wire feeding assembly (12) is used to feed the winding to a corresponding position of the winding mechanism.

8. The inductor winding device according to claim 7, characterized in that: The position adjustment mechanism comprises: a second sliding component (13), a third sliding component (14), a sixth driving component (15), a seventh driving component (16) and an eighth driving component (17); the second sliding component (13) is slidably connected to the base (1); the third sliding component (14) is slidably connected to the second sliding component (13); the wire feeding component (12) is slidably connected to the third sliding component (14); the sixth driving component (15) is connected to the wire feeding component (12); the seventh driving component (16) is connected to the second sliding component (13); and the eighth driving component (17) is connected to the third sliding component (14).

9. The inductor coil winding device according to any one of claims 1 to 8, characterized in that: The control component (2) is a programmable controller.

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