High-speed typesetting equipment for photovoltaic module battery strings

By designing a high-speed photovoltaic module battery string typesetting device that includes a receiving and transmitting component and a transfer transmission component, the problem of low efficiency in typesetting when the string welding machine fails or the battery string output speed is slow is solved, and efficient battery string typesetting and detection are achieved.

CN222396016UActive Publication Date: 2025-01-24SUZHOU SHENGCHENG SOLAR EQUIP CO LTD

Patent Information

Application Number
CN202421168911.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-24
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing photovoltaic module cell string layout equipment fails or the battery string output speed is slow, resulting in inefficient layout efficiency and reduced robot transport accuracy.

Method used

Design a high -speed typesetting equipment including racks, glass conveying devices, blocking returning mechanisms, first -receiving conveying devices, handling typesetting devices, detection mechanisms and leading mechanisms of the leading mechanism. The device realizes the flexible transfer and supplement of the battery string through two relatively parallel activities and transit conveying components of the relative parallel activity, and avoid cross -regional transfer.

Benefits of technology

It effectively solves the problem of low layout efficiency when the string welding machine fails or the battery string discharge speed is slow, improves the layout and detection efficiency of battery strings, and improves the transfer accuracy of the robot.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses high-speed typesetting equipment for photovoltaic module battery strings. The device comprises a rack, a glass conveying device, a blocking and correcting mechanism for positioning and correcting glass, and a first receiving and conveying device or a second receiving and conveying device which is in butt joint with a series welding machine to receive a battery string, the carrying and typesetting device is used for carrying the battery string on the first receiving and conveying device to glass at the other end of the glass conveying device for typesetting; the detection mechanism is used for detecting a lead at the end part of the battery string; and the lead cutting mechanism is used for cutting the lead at the end part of the battery string. According to the utility model, the problem that the battery strings cannot be output or the string output speed is slow when one of the series welding machines fails is solved, the transfer stroke of the carrying and typesetting device is effectively controlled, the typesetting efficiency of the battery strings is improved, and the detection efficiency of the battery strings can also be improved.
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Description

[Technical field]

[0001] The utility model belongs to the technical field of photovoltaic component production equipment, in particular to a photovoltaic component battery string high-speed typesetting equipment. [Background technology]

[0002] At present, the photovoltaic typesetting device usually includes two groups of conveying components connected to the two stringing machines at the front end. The two stringing machines output the battery strings to the two conveying components respectively, and two manipulators are respectively arranged on the sides of the two conveying components. The two manipulators transfer the battery strings from the two conveying components to the supporting glass for typesetting to form two columns of battery strings. Since there are two stringing machines, if one of the stringing machines is damaged or the speed of outputting the battery strings is slow, the conveying component will lose the ability to supply the battery strings or the supply speed will be slow, so that the manipulator close to the conveying component cannot receive the battery strings or receives less battery strings. At this time, the manipulator needs to move to another conveying component to grab the battery strings and send them to the supporting glass on the side. Since the other conveying component is far away from the side, the manipulator needs to move a longer distance during the transfer process, which not only reduces the efficiency of typesetting, but also reduces the accuracy of the manipulator's transfer.

[0003] Therefore, designers have set up two conveying components movably. For example, a photovoltaic typesetting device disclosed in Chinese patent publication number CN117476804A has a first transmission mechanism for conveying battery strings on the frame, and the first conveying mechanism includes two first conveying components respectively located on two conveying stations and movably arranged along the arrangement direction of the two conveying stations, and two first driving modules respectively used to drive the two first conveying components to move. The two conveying stations are connected to the two front-end stringing machines, and the two first conveying components can move between the two conveying stations. When one of the stringing machines fails, the first conveying component on the conveying station connected to the stringing machine can be moved to another conveying station to receive the battery string, and then reset, so that the two manipulators only need to be responsible for the transportation of the battery strings in the two processing areas respectively, and there is no need to transport the battery strings across areas, which can solve the problem of low typesetting efficiency caused by damage to a stringing machine.

[0004] However, the above solution cannot solve the problem of one of the stringer machines producing battery strings slowly. If one of the stringer machines is always producing strings, but the speed is slower than that of the other stringer machine, the corresponding transmission component will receive the battery string from the stringer machine. Therefore, the transmission component in this solution cannot be moved to another transmission station to receive the battery string. Therefore, the problem of one of the stringer machines producing battery strings slowly cannot be solved.

[0005] Therefore, it is necessary to provide a high-speed typesetting device for photovoltaic module battery strings to solve the above technical problems. [Contents of the utility model]

[0006] The main purpose of the utility model is to provide a high-speed typesetting device for photovoltaic module battery strings, which solves the problem that one of the string welding machines fails and cannot output the battery string or the output speed is slow, and effectively controls the transportation stroke of the handling typesetting device, which not only improves the typesetting efficiency of the battery string, but also improves the detection efficiency of the battery string.

[0007] The utility model achieves the above-mentioned purpose through the following technical solutions: a photovoltaic module battery string high-speed typesetting equipment, which includes a frame, a glass conveying device arranged on the frame, a blocking and correcting mechanism for positioning and correcting the four sides of the glass, a first receiving and conveying device located above one end of the glass conveying device and connected to a string welding machine to receive the battery string, a transporting and typesetting device that transports the battery string on the first receiving and conveying device to the glass at the other end of the glass conveying device for typesetting, a detection mechanism arranged on the first receiving and conveying device and detecting the end leads of the battery string, and a lead cutting mechanism arranged beside the first receiving and conveying device and cutting the end leads of the battery string; the first receiving and conveying device includes a first receiving and transmitting component and a second receiving and transmitting component that are relatively parallel and movably arranged on the frame, and a transfer and conveying component that is movably arranged on the frame and located between the first receiving and transmitting component and the second receiving and transmitting component for transferring the battery string.

[0008] Furthermore, a typesetting station and a conveying station for battery strings are arranged opposite to each other on the left and right sides of the frame, the first receiving and conveying device is located on the conveying station, and the glass conveying device extends from the conveying station to the typesetting station; the blocking and correcting mechanism includes a blocking component for stopping the front end of the glass conveying, a first correcting component for correcting the rear end of the glass conveying, and a second correcting component for correcting both sides of the glass.

[0009] Furthermore, the first receiving transmission component, the second receiving transmission component and the transfer transmission component have the same structure and all include a conveying frame, a first driving module for driving the conveying frame to move along a vertical conveying direction, a pulley group arranged at both ends of the conveying frame, a conveyor belt wound around the pulley group, and a first driving member for driving the pulley group to transmit.

[0010] Furthermore, two sets of guide wheel groups are provided at both ends of the conveying frame to guide the upper conveyor belt to be below the conveying surface, an installation space for installing the detection mechanism is formed between the two sets of guide wheel groups, and the upper surface of the detection mechanism is flush with the surface of the upper conveyor belt.

[0011] Furthermore, the detection mechanism includes a mounting base, a light-emitting panel disposed above the mounting base, and a first camera disposed on the light-emitting panel and used to take pictures of the end leads of the battery string.

[0012] Furthermore, the transporting and typesetting device includes a first transporting and typesetting device for transporting the battery string on the first receiving and transmitting component to the glass for typesetting, and a second transporting and typesetting device for transporting the battery string on the second receiving and transmitting component to the glass for typesetting; the first transporting and typesetting device and the second transporting and typesetting device have the same structure and both include a beam slidably arranged on the frame and extending from the conveying station to the typesetting station, an XYZ-axis driving module arranged on the beam, a rotating driving member driven by the XYZ-axis driving module to move in the XYZ direction, a mounting bracket driven to rotate by the rotating driving member, and a plurality of suction cups installed under the mounting bracket and used to absorb the battery string.

[0013] Furthermore, the lead cutting mechanism includes a cutting base, an upper knife seat and a lower knife seat arranged on the cutting base opposite to each other in upper and lower directions, an upper blade and a lower blade respectively installed on the upper knife seat and the lower knife seat, and a second driving member installed on the cutting base and used to drive the upper knife seat to move downward so that the upper blade and the lower blade are closed up and down to complete the cutting action.

[0014] Furthermore, temporary material boxes and visual inspection modules for photographing and locating battery strings are provided on the sides of the first receiving and transmitting component and the second receiving and transmitting component, and an NG material box is provided on the typesetting station.

[0015] Another object of the present utility model is to provide a high-speed typesetting device for photovoltaic module battery strings, using a second receiving and conveying device to replace the first receiving and conveying device in the above scheme, the second receiving and conveying device includes a third receiving and transmission component and a fourth receiving and transmission component which are respectively connected to two string welding and docking receiving battery strings and are relatively parallel and fixedly arranged on the frame, and a transfer component which is movably arranged on the frame and located between the third receiving and transmission component and the fourth receiving and transmission component for transferring battery strings.

[0016] Furthermore, the structures of the third receiving and transmitting component and the fourth receiving and transmitting component are the same as those of the first receiving and transmitting component and the second receiving and transmitting component, but are fixedly arranged; the transfer component includes a transfer platform for placing the battery string and a second driving module for driving the transfer platform to move between the third receiving and transmitting component and the fourth receiving and transmitting component.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] (1) The receiving and conveying device includes two receiving and transmitting components for receiving battery strings connected to the string welding machine, and a transfer conveying component or a transfer component is also movably arranged between the two transmission components. When one of the string welding machines fails and cannot output the battery string or the speed of outputting the battery string is slow, the transfer conveying component or the transfer component will move to the opposite side to receive the battery string and then move to the faulty side to replenish the number of battery strings on that side, so that the two transporting and typesetting devices no longer need to transport the battery strings across regions, thus solving the problem that one of the string welding machines fails and cannot output the battery string or the speed of outputting the battery string is slow, effectively controlling the transport stroke of the transporting and typesetting device, and improving the typesetting efficiency of the battery string;

[0019] (2) The detection mechanism is arranged on the receiving conveying device, and the upper surface of the detection mechanism is flush with the surface of the upper conveying belt of the receiving conveying device. The above structural arrangement enables the detection mechanism and the conveying belt to form a whole, and can complete the quality inspection of the lead wires at the ends of the battery string without affecting the transmission process of the battery string. The operation is convenient and the inspection efficiency is high.

Brief Description of the Drawings

[0020] Figure 1 This is a three-dimensional structural schematic diagram of a photovoltaic module battery string high-speed typesetting device according to an embodiment of the utility model;

[0021] Figure 2 This is a schematic diagram of the top view of the high-speed typesetting device for photovoltaic module battery strings according to an embodiment of the utility model;

[0022] Figure 3 For the utility model embodiment Figure 2 Schematic diagram of the cross-sectional structure;

[0023] Figure 4 It is a three-dimensional structural schematic diagram of the blocking and correcting mechanism of an embodiment of the utility model;

[0024] Figure 5 This is a schematic diagram of the three-dimensional structure of the first receiving and conveying device of an embodiment of the utility model;

[0025] Figure 6 This is a schematic diagram of the three-dimensional structure of the first receiving and transmitting component of an embodiment of the utility model;

[0026] Figure 7 This is a schematic diagram of the main structure of the first receiving and transmitting component of an embodiment of the utility model;

[0027] Figure 8 This is a schematic diagram of the three-dimensional structure of the second receiving and conveying device of the embodiment of the utility model;

[0028] Fig. 9It is a schematic diagram of the three-dimensional structure of the first transport and typesetting device and the second transport and typesetting device in the embodiment of the utility model;

[0029] Fig.10 It is a three-dimensional structural schematic diagram of the lead cutting mechanism of the embodiment of the utility model;

[0030] Fig.11 This is a schematic diagram of the three-dimensional structure of the visual detection module of the embodiment of the utility model;

[0031] The numbers in the figure represent:

[0032] 100-High-speed typesetting equipment for photovoltaic module battery strings;

[0033] 1-frame, 11-transmission station, 12-typesetting station, 13-first slide rail;

[0034] 2-Glass conveying device;

[0035] 3-blocking and correcting mechanism, 31-blocking assembly, 311-first cylinder, 312-blocking wheel, 32-first correcting assembly, 321-second cylinder, 322-first support plate, 323-third cylinder, 324-first correcting wheel, 33-second correcting assembly, 331-fourth cylinder, 332-second correcting wheel;

[0036] 4-first receiving and conveying device, 41-first receiving and transmitting assembly, 411-conveying frame, 412-pulley assembly, 413-conveying belt, 414-first driving member, 415-guide wheel assembly, 416-installation space, 417-first driving module, 42-second receiving and transmitting assembly, 43-transfer conveying assembly;

[0037] 5-transporting typesetting device, 51-first transporting typesetting device, 511-crossbeam, 512-XYZ axis driving module, 513-rotating driving member, 514-mounting bracket, 515-suction cup, 52-second transporting typesetting device;

[0038] 6-lead cutting mechanism, 61-cutting base, 62-upper knife seat, 63-lower knife seat, 64-upper blade, 65-lower blade, 66-second driving member;

[0039] 7-detection mechanism, 71-mounting base, 72-light-emitting board;

[0040] 8-temporary storage box;

[0041] 9-NG material box;

[0042] 10- visual inspection module, 101- second camera;

[0043] 40 - second receiving and conveying device, 401 - third receiving and transmitting component, 402 - fourth receiving and transmitting component, 403 - transfer component, 4031 - transfer platform, 4032 - second driving module. [Specific implementation method]

[0044] Embodiment 1:

[0045] Please refer to Figure 1-Figure 11 The present embodiment is a photovoltaic module battery string high-speed typesetting device, and the photovoltaic module battery string high-speed typesetting device 100 includes a frame 1, a glass conveying device 2 arranged on the frame 1, a blocking and correcting mechanism 3 arranged around the glass conveying device 2 and positioning and correcting the glass on all sides, a first receiving and conveying device 4 located above one end of the glass conveying device 2 and connected to a stringing machine to receive the battery string, a transporting and typesetting device 5 that transports the battery string on the first receiving and conveying device 4 to the glass at the other end of the glass conveying device 2 for typesetting, a detection mechanism 7 arranged on the first receiving and conveying device 4 and detecting the end lead of the battery string, and a lead cutting mechanism 6 arranged beside the first receiving and conveying device 4 and cutting the end lead of the battery string.

[0046] The glass conveying device 2 is provided with four conveying belts for conveying glass, and the four conveying belts are arranged in parallel and spaced apart. The frame 1 is provided with a layout station 12 and a transmission station 11 of a battery string on the left and right sides, and the first receiving and conveying device 4 is located on the transmission station 11. The glass conveying device 2 extends from the transmission station 11 to the layout station 12 and is located below the first receiving and conveying device 4. The conveying directions of the glass conveying device 2 and the first receiving and conveying device 4 are consistent.

[0047] The blocking and correcting mechanism 3 includes a blocking component 31 for stopping the front end of the glass conveying, a first correcting component 32 for correcting the rear end of the glass conveying, and a second correcting component 33 for correcting both sides of the glass. The blocking component 31, the first correcting component 32, and the second correcting component 33 are all arranged on the frame 1 in an adjustable position, and are all arranged in the form of sliders and rails, and are locked by screws. When the position needs to be adjusted, just loosen the screws, and then lock them again after the position is adjusted. The movable blocking component 31, the first correcting component 32, and the second correcting component 33 are arranged in the form of sliders and rails, and can be adapted to glasses of different sizes, so that when changing the glass version, one-key switching can be adopted in the control system, and the versatility is high.

[0048] The blocking assembly 31 includes a first cylinder 311 and a blocking wheel 312 driven by the first cylinder to move up and down. The first alignment assembly 32 includes a second cylinder 321, a first support plate 322 driven by the second cylinder 321 to move forward and backward, a third cylinder 323 fixed on the first support plate 322, and a first alignment wheel 324 driven by the third cylinder 323 to move left and right. The second alignment assembly 33 includes a fourth cylinder 331 and a second alignment wheel 332 driven by the fourth cylinder 331 to move forward and backward.

[0049] The first receiving and conveying device 4 includes a first receiving and conveying component 41 and a second receiving and conveying component 42 which are respectively connected to the two string welding receiving battery strings and are relatively parallel and movably arranged on the frame 1, and a transfer conveying component 43 which is movably arranged on the frame 1 and located between the first receiving and conveying component 41 and the second receiving and conveying component 42 for transferring the battery strings.

[0050] The first receiving and transmitting assembly 41, the second receiving and transmitting assembly 42 and the transfer conveying assembly 43 have the same structure and all include a conveying frame 411, a first driving module 417 driving the conveying frame 411 to move in a vertical conveying direction, a pulley set 412 disposed at both ends of the conveying frame 411, a conveying belt 413 wound around the pulley set 412 and a first driving member 414 driving the pulley set 412 to transmit. A first slide rail 13 is disposed on the frame 1, and the conveying frame 411 is slidably disposed on the first slide rail 13 through a first slider. The first driving module 417 is a belt transmission structure, and the conveying frame 411 is fixed on the belt through a belt clamp to realize the movement of the first receiving and transmitting assembly 41, the second receiving and transmitting assembly 42 and the transfer conveying assembly 43 in the vertical conveying direction.

[0051] Two sets of guide wheel groups 415 are provided at both ends of the conveying frame 411 to guide the upper conveying belt 413 to be below the conveying surface. The guide wheel groups 415 guide the conveying belt 413 and are arranged perpendicular to the conveying surface. One set of guide wheel groups 415 guides the conveying belt 413 downward. After the conveying belt 413 extends horizontally, the other set of guide wheel groups 415 guides the conveying belt upward again. An installation space 416 for installing the detection mechanism 7 is formed between the two sets of guide wheel groups 415. An installation space 416 for installing the detection mechanism 7 is formed at both ends of each conveying frame 411. The detection mechanism 7 installed at both ends of the first receiving and transmitting component 41, the second receiving and transmitting component 42 and the transfer conveying component 43 can take pictures of the two ends of the battery string to confirm whether the battery string is qualified.

[0052] The detection mechanism 7 includes a mounting base 71, a light-emitting panel 72 disposed above the mounting base 71, and a first camera disposed on the light-emitting panel 72 and used to take pictures of the lead wires at the end of the battery string. The detection mechanism 7 is completely installed in the mounting space 416, and the upper surface of the detection mechanism 7 is flush with the surface of the upper conveyor belt 413. The above structural arrangement enables the detection mechanism 7 and the conveyor belt 413 to form a whole, and can complete the quality inspection of the lead wires at the end of the battery string without affecting the conveying process of the battery string, which is convenient to operate and has high inspection efficiency.

[0053] The transporting and typesetting device 5 is arranged above the first receiving and conveying device 4, and the transporting and typesetting device 5 includes a first transporting and typesetting device 51 for transporting the battery string on the first receiving and transmitting component 41 to the glass for typesetting, and a second transporting and typesetting device 52 for transporting the battery string on the second receiving and transmitting component 42 to the glass for typesetting.

[0054] The first transport and typesetting device 51 and the second transport and typesetting device 52 have the same structure and both include a beam 511 slidably arranged on the frame 1 and extending from the conveying station 11 to the typesetting station 12, an XYZ axis driving module 512 arranged on the beam 511, a rotating driving member 513 driven by the XYZ axis driving module 512 to move in the XYZ direction, a mounting bracket 514 driven to rotate by the rotating driving member 513, and a plurality of suction cups 515 installed under the mounting bracket 514 and used to absorb the battery string.

[0055] If one of the stringer machines fails and cannot output the battery string or the speed of outputting the battery string is slow, a receiving transmission component such as the first receiving transmission component 41 connected to the stringer machine cannot receive the battery string or the speed of outputting the battery string is slow, the first driving module 417 of the transfer conveying component 43 drives the transfer conveying component 43 to move to the second receiving transmission component 42 side, and the first driving module 417 of the second receiving transmission component 42 drives the second receiving transmission component 42 to move to avoid, so that the transfer conveying component 43 moves to the original position of the second receiving transmission component 42 to connect with the stringer to receive the battery string, and then the transfer conveying component 43 is reset to move to the first receiving transmission component 41 side, and the second receiving transmission component 42 is reset to continue receiving the battery string; when the transfer conveying component 43 is reset to the first receiving transmission component 41 side, if the stringer machine connected to the first receiving transmission component 41 does not output the battery string, the first receiving transmission component 41 can move to avoid or not move to avoid, if When the string welding machine connected to the first receiving and transmitting component 41 has a slow string output speed, the first receiving and transmitting component 41 does not move to avoid and continues to receive the battery string, and the first transporting and typesetting device 51 directly transports the battery string on the transfer conveying component 43 to the typesetting station 12 for typesetting operation; if the second receiving and transmitting component 42 cannot receive the battery string, the corresponding transfer conveying component 43 goes to the position of the first receiving and transmitting component 41 to receive the battery string, and then the second transporting and typesetting device 52 directly transports the battery string on the transfer conveying component 43 to the typesetting station 12 for typesetting operation; the set transfer conveying component 43 can go to the string welding point on the opposite side to connect the material and then reset and return to that side when one of the string welding machines fails and cannot output the battery string or the string output speed is slow, and replenish the number of battery strings on that side, so that the two transporting and typesetting devices no longer need to cross regions to transport the battery strings, effectively controlling the transport stroke of the transporting and typesetting device and improving the typesetting efficiency of the battery string.

[0056] Temporary storage boxes 8 are provided beside the first receiving and conveying assembly 41 and the second receiving and conveying assembly 42, and NG boxes 9 are provided on the typesetting station 12. When qualified products are piled up on the first receiving and conveying device 4, or when workers need to put the returned qualified products back on the first receiving and conveying device 4, the transporting and typesetting device 5 or the workers can place the qualified products on the temporary storage box 8; if the detection mechanism 7 detects unqualified battery strings, the transporting and typesetting device 5 places the defective products in the NG box, without stopping the first receiving and conveying device 4, which greatly improves the processing efficiency of battery string typesetting.

[0057] Two lead wire cutting mechanisms 6 are arranged on the frame 1, which are respectively arranged at the end side parts of the transmission direction of the first receiving transmission component 41 and the second receiving transmission component 42, and are respectively within the travel range of the first transport typesetting device 51 and the second transport typesetting device 52. The lead wire cutting mechanism 6 includes a cutting base 61, an upper knife seat 62 and a lower knife seat 63 arranged on the cutting base 61 in an upper and lower relative manner, an upper blade 64 and a lower blade 65 respectively installed on the upper knife seat 62 and the lower knife seat 63, and a second driving member 66 installed on the cutting base 61 and used for driving the upper knife seat 62 to move downward so that the upper blade 64 and the lower blade 65 are closed up and down to complete the cutting action.

[0058] In order to make the layout position of the battery string accurate, a visual inspection module 10 for photographing and locating the battery string is provided on the side of the first receiving and transmitting component 41 and the second receiving and transmitting component 42. A plurality of second cameras 101 are provided on the visual inspection module 10. When the transport layout device 5 transports the battery string from the first receiving and conveying device 4, the visual inspection module 10 determines the layout position by photographing the two corners of the battery string and then locating it.

[0059] When a photovoltaic module battery string high-speed typesetting device 100 provided by the present solution is used, the glass is input from the glass conveying device 2 to the typesetting station 12, and the blocking and correcting mechanism 3 corrects the glass on all sides. At the same time, the two string weldings respectively convey the battery string to the first receiving and transmitting component 41 and the second receiving and transmitting component 42. The detection mechanism 7 detects the lead wire at the end of the battery string. If the detection is NG, it is placed in the NG material box 9. If the detection is OK, it moves to the lead wire cutting mechanism 6 to cut the lead wire at the end of the battery string according to the cutting requirements. At the same time, the visual inspection module 10 By taking pictures of the two corners of the battery string and then positioning them, the first transport typesetting device 51 and the second transport typesetting device 52 respectively transport the battery string to the glass for typesetting operations; if one of the stringer machines fails and cannot output the battery string or the output speed is slow, a receiving transmission component such as the first receiving transmission component 41 connected to the stringer cannot receive the battery string or the output speed is slow, the first driving module 417 of the transfer conveying component 43 drives the transfer conveying component 43 to move to the second receiving transmission component 42 side, and the first driving module 417 of the second receiving transmission component 42 Group 417 drives the second receiving and transporting component 42 to move and avoid, so that the transfer conveying component 43 moves to the original position of the second receiving and transporting component 42 to dock with the stringer to receive the battery string, and then the transfer conveying component 43 is reset and moved to the side of the first receiving and transporting component 41, and the second receiving and transporting component 42 is reset and continues to receive the battery string; when the transfer conveying component 43 is reset and moved to the side of the first receiving and transporting component 41, if the stringer docked with the first receiving and transporting component 41 does not produce a string, the first receiving and transporting component 41 can move to avoid or not to avoid. If it is When the string welding machine connected to the first receiving and transporting component 41 has a slow string output speed, the first receiving and transporting component 41 does not move to avoid and continues to receive the battery string, and the first transporting and typesetting device 51 directly transports the battery string on the transfer conveying component 43 to the typesetting station 12 for typesetting operations; if the second receiving and transporting component 42 cannot receive the battery string, the corresponding transfer conveying component 43 goes to the position of the first receiving and transporting component 41 to receive the battery string, and then the second transporting and typesetting device 52 directly transports the battery string on the transfer conveying component 43 to the typesetting station 12 for typesetting operations.

[0060] Embodiment 2:

[0061] The structure and layout are basically the same as those in the first embodiment, but the main difference is that the structure of the first receiving and conveying device 4 is different. In the second embodiment, the first receiving and conveying device 4 is replaced by a second receiving and conveying device 40.

[0062] like Figure 8As shown, the second receiving and conveying device 40 includes a third receiving and transmitting component 401 and a fourth receiving and transmitting component 402 which are respectively connected to the two string welding receiving battery strings and are relatively parallel and fixedly arranged on the rack 1, and a transfer component 403 which is movably arranged on the rack 1 and located between the third receiving and transmitting component 401 and the fourth receiving and transmitting component 402 for transferring the battery strings.

[0063] The structures of the third receiving transmission component 401 and the fourth receiving transmission component 402 are basically the same as those of the first receiving transmission component 41 and the second receiving transmission component 42. Detection mechanisms 7 are also provided at both ends of the third receiving transmission component 401 and the fourth receiving transmission component 402, but the first driving module 417 is not provided for driving, but is fixedly provided on the frame 1.

[0064] The transfer assembly 403 includes a transfer platform 4031 for placing the battery string and a second driving module 4032 for driving the transfer platform 4031 to move between the third receiving and transmitting assembly 401 and the fourth receiving and transmitting assembly 402. The transfer platform 4031 is fixed to the conveyor belt of the second driving module 4032 by a belt clip, and the transfer platform 4031 is slidably arranged on the first slide rail 13 by a second slider, so that the transfer platform 4031 can move stably between the third receiving and transmitting assembly 401 and the fourth receiving and transmitting assembly 402.

[0065] If one of the string welders fails and cannot output the battery string or the speed of outputting the battery string is slow, and a receiving and transmitting component connected to the string welder, such as the third receiving and transmitting component 401, cannot receive the battery string or the speed of outputting the battery string is slow, the second driving module 4032 of the transfer component 403 drives the transfer platform 4031 to move to the side of the fourth receiving and transmitting component 402, and the second transporting and typesetting device 52 transports the battery string on the fourth receiving and transmitting component 402 to the transfer platform 4031, and then the second driving module 4032 of the transfer component 403 drives the transfer platform 4031 to move to the side of the third receiving and transmitting component 401, and the first transporting and typesetting device 51 transports the battery string on the transfer platform 4031 to the typesetting station 12 for typesetting operation; if the fourth receiving and transmitting component 402 cannot receive the battery string, the corresponding transfer component 403 goes to the side of the third receiving and transmitting component 401 to transport the battery string, and then the second transporting and typesetting device 52 directly transports the battery string on the transfer component 403 to the typesetting station 12 for typesetting operation. The transfer component 403 can be set up to transport the battery strings to the string welding point on the opposite side and then reset to return to that side when one of the string welding machines fails and cannot output the battery string or the string output speed is slow, so as to make up for the problem of small number of battery strings on that side and affecting the typesetting efficiency. The two transport and typesetting devices no longer need to transport the battery strings across areas, which effectively controls the transport stroke of the transport and typesetting devices and improves the typesetting efficiency of the battery strings.

[0066] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A photovoltaic module battery string high-speed typesetting device, characterized by: It includes a frame, a glass conveying device arranged on the frame, a blocking and correcting mechanism for positioning and correcting the four sides of the glass, a first receiving and conveying device located above one end of the glass conveying device and connected to a stringing machine to receive a battery string, a transporting and typesetting device for transporting the battery string on the first receiving and conveying device to the glass at the other end of the glass conveying device for typesetting, a detection mechanism arranged on the first receiving and conveying device for detecting the end leads of the battery string, and a lead cutting mechanism arranged beside the first receiving and conveying device for cutting the end leads of the battery string; the first receiving and conveying device includes a first receiving and transmitting component and a second receiving and transmitting component arranged on the frame in parallel and relatively, and a transfer and conveying component arranged on the frame and between the first receiving and transmitting component and the second receiving and transmitting component for transferring the battery string.

2. A photovoltaic module battery string high-speed typesetting device as claimed in claim 1, characterized in that: The frame is provided with a typesetting station and a conveying station for battery strings on the left and right sides, the first receiving and conveying device is located on the conveying station, and the glass conveying device extends from the conveying station to the typesetting station; the blocking and correcting mechanism includes a blocking component for stopping the front end of the glass conveying, a first correcting component for correcting the rear end of the glass conveying, and a second correcting component for correcting both sides of the glass.

3. A photovoltaic module battery string high-speed typesetting device as claimed in claim 1, characterized in that: The first receiving transmission component, the second receiving transmission component and the transfer transmission component have the same structure and all include a conveying frame, a first driving module for driving the conveying frame to move along a vertical conveying direction, a pulley group arranged at both ends of the conveying frame, a conveyor belt wound around the pulley group, and a first driving member for driving the pulley group to transmit.

4. A photovoltaic module battery string high-speed typesetting device as claimed in claim 3, characterized in that: Two sets of guide wheel groups are arranged at both ends of the conveying frame to guide the upper conveying belt to be lower than the conveying surface, an installation space for installing the detection mechanism is formed between the two sets of guide wheel groups, and the upper surface of the detection mechanism is flush with the surface of the upper conveying belt.

5. The photovoltaic module battery string high-speed typesetting device according to claim 1, characterized in that: The detection mechanism includes a mounting base, a light-emitting board arranged above the mounting base, and a first camera arranged on the light-emitting board and used for taking pictures of the end leads of the battery string.

6. A photovoltaic module battery string high-speed typesetting device as claimed in claim 2, characterized in that: The transport and typesetting device includes a first transport and typesetting device for transporting the battery string on the first receiving and transmitting component to the glass for typesetting, and a second transport and typesetting device for transporting the battery string on the second receiving and transmitting component to the glass for typesetting; the first transport and typesetting device have the same structure as the second transport and typesetting device and both include a beam slidably arranged on the frame and extending from the conveying station to the typesetting station, an XYZ axis driving module arranged on the beam, a rotating driving member driven by the XYZ axis driving module to move in the XYZ direction, a mounting bracket driven to rotate by the rotating driving member, and a plurality of suction cups installed under the mounting bracket and used to absorb the battery string.

7. A photovoltaic module battery string high-speed typesetting device as claimed in claim 1, characterized in that: The lead cutting mechanism includes a cutting base, an upper knife seat and a lower knife seat arranged on the cutting base opposite to each other in upper and lower directions, an upper blade and a lower blade respectively installed on the upper knife seat and the lower knife seat, and a second driving member installed on the cutting base and used for driving the upper knife seat to move downward so that the upper blade and the lower blade are closed up and down to complete the cutting action.

8. The photovoltaic module battery string high-speed typesetting device according to claim 2, characterized in that: A temporary material box and a visual inspection module for photographing and locating the battery string are arranged on the sides of the first receiving and transmitting component and the second receiving and transmitting component, and an NG material box is arranged on the typesetting station.

9. The photovoltaic module battery string high-speed typesetting device according to claim 1, characterized in that: The first receiving and conveying device is replaced by a second receiving and conveying device, which includes a third receiving and conveying component and a fourth receiving and conveying component which are respectively connected to two string welding and docking receiving battery strings and are relatively parallel and fixedly arranged on the frame, and a transfer component which is movably arranged on the frame and located between the third receiving and conveying component and the fourth receiving and conveying component for transferring battery strings.

10. A photovoltaic module battery string high-speed typesetting device as claimed in claim 9, characterized in that: The structures of the third receiving and transmitting component and the fourth receiving and transmitting component are the same as those of the first receiving and transmitting component and the second receiving and transmitting component, but are fixedly arranged; the transfer component includes a transfer platform for placing the battery string and a second driving module for driving the transfer platform to move between the third receiving and transmitting component and the fourth receiving and transmitting component.

Citation Information

Patent Citations

  • Photovoltaic typesetting device

    CN117476804A

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