Sesame ball filling and encrusting machine
By setting up a rotating scraper in the inner side of the outer filling conveyor in the multi -functional stuffing machine, the problem of material adhesion when the sesame pill is injected, and the operation of unscorpoted feeding, reducing labor costs.
Patent Information
- Application Number
- CN202420892715.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-26
AI Technical Summary
When used for sesame ball filling machine, the external filling is sesame seeds mixed evenly with syrup. It has a large viscosity and is easy to stick to the inclined wall of the feed hopper, resulting in manual help in cutting and increasing labor costs.
Set the rotating scraper in the inner side of the inlet bucket of the external filling conveyor. The scraper is tilted to make the material driven inward by the spatula to increase the distance between the inlet bucket. The material drops smoothly without manual help.
Through the rotation and tilt settings of the scraper, the material adhesion problem is solved, the labor cost is reduced, and the operation of unprooped feeding is realized.
Smart Images
Figure CN222396832U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of sesame ball production equipment, in particular to a sesame ball filling and stuffing machine. Background Art
[0002] When filling the sesame balls, that is, adding other materials to the sesame balls, a multifunctional stuffing machine is used. The existing multifunctional stuffing machine is a general equipment, and its structure includes a filling mechanism, an outer filling conveyor and an inner filling conveyor are arranged on the upper part of the filling mechanism, and a conveyor belt is arranged under the filling mechanism. The material located outside the product (i.e., the outer filling) is placed in the outer filling conveyor, and the material located inside the product (i.e., the inner filling) is placed in the inner filling conveyor. The two materials enter the filling mechanism to form a pill-shaped product, and the product falls onto the conveyor belt for output.
[0003] The structures of the outer filling conveyor and the inner filling conveyor both include a cylindrical barrel, a feed hopper is provided on the top of one end of the barrel, a discharge port connected to a core injection mechanism is provided at the other end of the barrel, an electrically driven screw is provided in the barrel, and the material enters the barrel through the feed hopper and enters the core injection mechanism driven by the rotating screw.
[0004] The existing multifunctional stuffing machine has the following defects when used for filling sesame balls: the outer filling of the filling sesame balls is sesame seeds mixed evenly with syrup, which has a high viscosity and is easy to form large lumps and adhere to the inclined wall of the feed hopper of the outer filling conveyor. When the sesame seeds in the cylinder are discharged, the sesame seeds in the feed hopper cannot be replenished into the cylinder in time, so manual help is needed to feed the sesame seeds in the feed hopper by using tools (such as wooden sticks) to poke them into the cylinder, which increases labor costs.
[0005] Therefore, the existing multifunctional stuffing machine has the defect of high labor cost when being used for filling sesame balls. Utility Model Content
[0006] The purpose of the utility model is to provide a sesame ball filling and stuffing machine. The utility model has the advantage of low labor cost.
[0007] The technical solution of the utility model is: a sesame ball filling machine, the filling machine comprises an outer filling conveyor, any horizontal cross-section of the feed hopper of the outer filling conveyor is circular, a rotating scraper is provided on the inner side of the feed hopper, the rotation axis of the scraper is coaxial with the axis of the feed hopper, the front side of the scraper rotates and fits with the inner wall of the feed hopper, and the scraper is connected to a power mechanism.
[0008] In the aforementioned sesame ball filling machine, the rotating front side of the scraper and the axis of the feed hopper are located on the same virtual plane, and an angle of 50-70° is formed between the scraper and the virtual plane.
[0009] In the aforementioned sesame ball filling machine, the upper end of the feed hopper horizontally extends outward to form an annular mounting plate, an annular slide rail is provided above the mounting plate, the slide rail is connected to the mounting plate through a plurality of sliders, and the upper end of the scraper is fixed to the slide rail;
[0010] The power mechanism comprises a gear ring sleeved on the outside of the slide rail, a gear is meshed on the outside of the gear ring, and a motor is connected to the gear.
[0011] In the aforementioned sesame ball filling and encrusting machine, the motor is fixed to the outer side wall of the feed hopper via a bracket.
[0012] In the aforementioned sesame ball filling machine, there are two scrapers, which are mirror-distributed about the axis of the feed hopper.
[0013] In the aforementioned sesame ball filling and encrusting machine, a heating unit is provided on the outer side of the feed hopper, and a heat insulating layer is provided on the outer side of the heating unit.
[0014] Compared with the prior art, the utility model improves the feed hopper of the outer filling conveyor on the basis of the existing multifunctional stuffing machine, and sets a rotating scraper on the inner side of the feed hopper to scrape the material off, and the scraper is set at an angle so that the material is pushed by the scraper and moves inward, increasing the distance between the material and the feed hopper, so that the material falls smoothly, and no manual help is needed to drop the material, thereby reducing the labor cost. Therefore, the utility model has the advantage of low labor cost.
[0015] In addition, through further improvements, the mechanism driving the scraper to rotate does not block the upper end of the feed hopper, which makes it convenient for workers to pour materials into the feed hopper when replenishing materials, and is easy to use. By arranging a heating unit on the outside of the feed hopper to heat the feed hopper, the temperature of the syrup in the material in contact with the feed hopper is increased, the viscosity is reduced, and the adhesion between the material and the feed hopper is reduced, further ensuring that the material can fall smoothly, which is suitable for use in low-temperature workshops. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a front view of the feed hopper on the outer filling conveyor of Example 1.
[0017] Figure 2 It is a front view of the feed hopper on the outer filling conveyor of Example 2.
[0018] Figure 3 It is a front view of the feed hopper on the existing filling conveyor.
[0019] Figure 4 It is a top view of the feed hopper on the existing filling conveyor.
[0020] The markings in the attached drawings are: 1- filling conveyor, 2- feeding hopper, 3- scraper, 4- mounting plate, 5- slide rail, 6- slider, 7- gear ring, 8- gear, 9- motor, 10- bracket, 11- heating unit, 12- heat insulation layer. DETAILED DESCRIPTION
[0021] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present invention.
[0022] Embodiment 1. A sesame ball filling machine is based on a purchased XZ-99 multifunctional filling machine (Xuzhong Machinery), and the feed hopper 2 of the outer filling conveyor 1 is improved.
[0023] The improved feed hopper 2 is as follows Figure 1 As shown, any horizontal cross section of the feed hopper 2 is circular, the feed hopper 2 is made of stainless steel, the upper end of the feed hopper 2 horizontally extends outward to form an annular mounting plate 4, an annular slide rail 5 is provided above the mounting plate 4, the slide rail 5 is coaxial with the feed hopper 2, and the slide rail 5 is connected to the mounting plate 4 through a plurality of sliders 6. A gear ring 7 is sleeved on the outer side of the slide rail 5, a gear 8 is meshed on the outer side of the gear ring 7, a motor 9 is connected to the gear 8, and the motor 9 is fixed to the outer wall of the feed hopper 2 through a bracket 10.
[0024] Two scrapers 3 are provided on the inner side of the feed hopper 2 . The two scrapers 3 are distributed in a mirror image with respect to the axis of the feed hopper 2 . The upper ends of the scrapers 3 are fixed to the slide rails 5 , and the front sides of the scrapers 3 in the rotation direction are in contact with the inner wall of the feed hopper 2 .
[0025] The front side of the scraper 3 in the rotation direction and the axis of the feed hopper 2 are located on the same virtual plane, and an angle of 50-70° is formed between the scraper 3 and the virtual plane. That is, the scraper 3 scrapes the inner wall of the feed hopper 2 at an angle.
[0026] The motor 9 is a reduction motor, which drives the slide rail 5 to rotate at a speed of 5-10 revolutions per minute.
[0027] Working principle of Example 1: The material (sesame seeds mixed evenly with syrup) enters the feed hopper 2. The motor 9 drives the gear 8 to rotate, and the gear 8 drives the slide rail 5 to rotate around the axis of the feed hopper 2 through the gear ring 7. The slide rail 5 drives the scraper 3 to rotate, and the scraper 3 shovels off the material adhering to the inner wall of the feed hopper 2. Due to the inclination of the scraper 3, the material moves inward, forming a large gap with the feed hopper 2, and is accelerated to fall into the cylinder of the outer filling conveyor 1.
[0028] Example 2. Based on Example 1, Figure 2As shown, a heating unit 11 is provided on the outside of the feed hopper 2, and a heat insulation layer 12 is provided on the outside of the heating unit 11. The heating unit 11 is an electric heating wire spirally wound on the outside of the feed hopper 2. The feed hopper 2 is heated by the heating unit 11, the viscosity of the syrup in the material in contact with the feed hopper 2 is reduced, and the adhesion between the material and the feed hopper 2 is reduced, so that it is easy to fall into the cylinder of the outer filling conveyor 1.
[0029] Compared with Example 1 and Example 2, Example 2 is more suitable for use in winter in a workshop without an air-conditioning system.
[0030] The utility model is based on the existing XZ-99 multifunctional stuffing encrusting machine and proposes an improved technical solution according to the problems arising in actual use, thereby achieving relatively obvious technical effects and having good practicality.
[0031] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", etc., indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
Claims
1. A sesame ball filling machine, the filling machine comprising an outer filling conveyor (1), characterized in that: Any horizontal cross-section of the feed hopper (2) of the filling conveyor (1) is circular, and a rotating scraper (3) is provided on the inner side of the feed hopper (2). The rotation axis of the scraper (3) is coaxial with the axis of the feed hopper (2), and the front side of the scraper (3) is in contact with the inner wall of the feed hopper (2). The scraper (3) is connected to a power mechanism.
2. The sesame ball filling machine according to claim 1, characterized in that: The rotating front side of the scraper (3) and the axis of the feed hopper (2) are located on the same virtual plane, and an angle of 50-70° is formed between the scraper (3) and the virtual plane.
3. The sesame ball filling machine according to claim 1, characterized in that: The upper end of the feed hopper (2) extends outward horizontally to form an annular mounting plate (4), an annular slide rail (5) is provided above the mounting plate (4), the slide rail (5) is connected to the mounting plate (4) via a plurality of sliders (6), and the upper end of the scraper (3) is fixed to the slide rail (5); The power mechanism comprises a gear ring (7) sleeved on the outside of the slide rail (5), a gear (8) meshing on the outside of the gear ring (7), and a motor (9) connected to the gear (8).
4. The sesame ball filling machine according to claim 3, characterized in that: The motor (9) is fixed to the outer side wall of the feed hopper (2) via a bracket (10).
5. The sesame ball filling machine according to claim 3, characterized in that: There are two scrapers (3), and the two scrapers (3) are distributed in a mirror-image manner with respect to the axis of the feed hopper (2).
6. The sesame ball filling machine according to claim 1, characterized in that: A heating unit (11) is provided on the outer side of the feed hopper (2), and a heat insulation layer (12) is provided on the outer side of the heating unit (11).