Bubble eliminating device for epoxy resin processing

By designing a bubble elimination device for epoxy resin processing, negative pressure and high -frequency vibration technology are used to solve the problem of bubble removal and residue during epoxy resin processing, and the efficient foaming and unloading process is achieved.

CN222400353UActive Publication Date: 2025-01-28JIANG SU YAO HONG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202323531489.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-25
Publication Date
2025-01-28
Estimated Expiration
2033-12-25

AI Technical Summary

Technical Problem

During the processing of epoxy resin, it is difficult for the prior art to effectively remove internal bubbles, and the epoxy resin is prone to adhere to the stirred leaves or other structural surfaces after defoaming, resulting in the need for secondary cleaning.

Method used

Design an epoxy resin to remove bubbles to eliminate the device, automatically clean up and unload through negative pressure. The device includes vibration cylinders, driving cylinders, air pump components, and impact components. The vacuum pump is used to generate negative pressure, combined with the effects of high -frequency vibration and impact components to achieve effective unloading of bubble elimination and epoxy resin.

Benefits of technology

Effectively remove the bubbles in epoxy resin, reduce the residues that epoxy resin sticks to the surface of the device, avoid the demand for secondary cleaning, and improve processing efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a bubble eliminating device for epoxy resin processing, which comprises a bracket, the top of the bracket is fixedly connected with a fixed seat, one side of the fixed seat is provided with a buffer connecting seat, the outer wall of the buffer connecting seat is connected with a vibration cylinder in a clamping manner, one side of the vibration cylinder is fixedly connected with a discharge chute, and the discharge chute is provided with a discharge hole. A driving air cylinder is installed at the top of the vibration barrel, the output end of the driving air cylinder is fixedly connected with a sealing door, a driving motor is installed on one side of the support, an output shaft of the driving motor is fixedly connected with a belt wheel through a coupler, an impact assembly is installed on the inner side of the support, and an air exhaust assembly is installed on the outer wall of the fixing base. Compared with the prior art, the discharging device has the following beneficial effects that epoxy resin subjected to internal defoaming processing is discharged through the discharging plate, so that discharging is carried out, and in the discharging process, adhesion residues of the epoxy resin on the inner wall are reduced, so that the wall hanging phenomenon of the barrel wall is reduced, and secondary cleaning is not needed.
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Description

Technical Field

[0001] The utility model relates to a bubble eliminating device for epoxy resin processing, belonging to the field of epoxy resin processing. Background Art

[0002] Epoxy resin is a high molecular polymer, which refers to a class of polymers containing two or more epoxy groups in the molecule. It is the condensation product of epichlorohydrin and bisphenol A or polyols. Due to the chemical activity of the epoxy group, it can be opened with a variety of compounds containing active hydrogen, and cured and cross-linked to form a network structure. Therefore, it is a thermosetting resin. During the processing of epoxy resin, due to the flow of epoxy resin, it is easy to cause bubbles to remain inside the epoxy resin. The produced epoxy resin needs to be defoamed.

[0003] In the prior art, stirring is often used to eliminate bubbles in the epoxy resin during the debubbling process. The stirring blades break the air bubbles in the raw materials, thereby achieving a defoaming effect. However, due to the characteristics of the epoxy resin itself, the epoxy resin has a certain viscosity. After processing, the epoxy resin is easy to adhere to the stirring blades or other defoaming structure surfaces after debubbling processing, and secondary cleaning is required. After unloading, there is a large amount of residual raw material on the stirring blades or internal contact parts. It is necessary to design a bubble elimination device for epoxy resin processing that is convenient for reducing the residual raw material during the unloading process. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a bubble elimination device for epoxy resin processing to solve the problems raised in the above-mentioned background technology. The utility model automatically performs cleaning and unloading through negative pressure.

[0005] In order to achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: a bubble elimination device for epoxy resin processing, including a bracket, the top of the bracket is fixedly connected with a fixing seat, one side of the fixing seat is installed with a buffer connecting seat, the outer wall of the buffer connecting seat is snap-connected with a vibration cylinder, one side of the vibration cylinder is fixedly connected with a discharge chute, the top of the vibration cylinder is installed with a driving cylinder, and the output end of the driving cylinder is fixedly connected with a sealing door.

[0006] A driving motor is installed on one side of the bracket, and the output shaft of the driving motor is fixedly connected to a pulley through a coupling. An impact assembly is installed on the inner side of the bracket, and an exhaust assembly is installed on the outer wall of the fixing seat.

[0007] Furthermore, a feeding pipe opening is installed on the top of the vibration cylinder, a sealing plate is installed on the inner wall of the vibration cylinder, and the sealing door slides upward along the sealing plate.

[0008] Furthermore, the inner wall of the impact assembly includes an impact roller, a connecting shaft, a first gear and a linkage gear, one end of the pulley is fixedly connected to the connecting shaft, one end of the connecting shaft is fixedly connected to the impact roller, one end of the impact roller is fixedly connected to the first gear, and a side bearing of the bracket is connected to the linkage gear.

[0009] Furthermore, a steel ball is rollingly connected to the outer wall of the impact roller, the impact roller is arranged in two groups, and the vibration cylinder is located between the impact rollers.

[0010] Furthermore, the first gear and the linkage gear are meshed with each other, and the first gear is meshed with another first gear through the linkage gear for transmission.

[0011] Furthermore, a belt is arranged outside the pulley, and the pulley and another pulley are driven by the belt.

[0012] Furthermore, the interior of the vacuum pump assembly includes a vacuum pump, a connecting pipe, a vacuum end and a discharge plate. The vacuum pump is installed on the outer wall of the fixed seat. The output end of the vacuum pump is fixedly connected to the connecting pipe. One side of the vibration cylinder is provided with a vacuum end. The interior of the vibration cylinder is snap-connected with a discharge plate, and the other end of the connecting pipe is butt-jointed with the vacuum end, and the outer ring of the discharge plate is set as a rubber ring.

[0013] The beneficial effects of the utility model are as follows: after the bubbles are eliminated by the device, the bubble elimination device uses a vacuum pump to draw the inside of the vibrating cylinder into a vacuum state, creating a negative pressure environment, so that during vibration, the discharge plate is located on the inner side of the cylinder, and after the sealing door is opened, leakage occurs on the right side inside, causing the discharge plate to move under the influence of air pressure, so that the discharge plate discharges the epoxy resin after the internal defoaming process, thereby unloading. During the unloading process, the adhesion and residue of the epoxy resin on the inner wall are reduced, so that the wall hanging phenomenon of the cylinder is reduced, and there is no need for secondary cleaning.

[0014] The pulley is driven to rotate by a driving motor, and the impact component is driven by the belt to perform high-frequency impact on the vibration cylinder, thereby generating vibration, so as to vibrate and defoam the epoxy resin raw material inside, reduce the residual gaps between the epoxy resins, and increase the impact frequency by setting up two sets of impact rollers. At the same time, the buffer connection seat above is connected to maintain the balance during the impact process, making the defoaming effect more significant. Due to the internal vacuum environment, bubble regeneration is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0016] Figure 1This is a schematic structural diagram of a bubble elimination device for epoxy resin processing according to the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the impact assembly of the utility model;

[0018] Figure 3 This is a cross-sectional view of the vibrating cylinder of the utility model.

[0019] In the figure: 1. bracket; 2. fixing seat; 3. buffer connecting seat; 4. vibrating cylinder; 5. discharge chute; 6. driving cylinder; 7. sealing door; 8. driving motor; 9. pulley; 10. impact assembly; 1001. impact roller; 1002. connecting shaft; 1003. first gear; 1004. linkage gear; 11. exhaust assembly; 1101. vacuum pump; 1102. connecting pipe; 1103. exhaust end; 1104. discharge plate; 12. inlet pipe; 13. sealing plate. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] See also Figure 1 and Figure 2 The utility model provides a technical solution: a bubble elimination device for epoxy resin processing, comprising a bracket 1, a fixing seat 2 is fixedly connected to the top of the bracket 1, a buffer connecting seat 3 is installed on one side of the fixing seat 2, a vibration cylinder 4 is snap-connected to the outer wall of the buffer connecting seat 3, a discharge chute 5 is fixedly connected to one side of the vibration cylinder 4, a driving cylinder 6 is installed on the top of the vibration cylinder 4, and a sealing door 7 is fixedly connected to the output end of the driving cylinder 6.

[0022] A driving motor 8 is installed on one side of the bracket 1 , and the output shaft of the driving motor 8 is fixedly connected to a pulley 9 through a coupling. An impact assembly 10 is installed on the inner side of the bracket 1 , and an exhaust assembly 11 is installed on the outer wall of the fixing seat 2 .

[0023] See also Figures 2 to 3 The utility model provides a technical solution: a feeding pipe opening 12 is installed on the top of the vibration cylinder 4, a sealing plate 13 is installed on the inner wall of the vibration cylinder 4, and the sealing door 7 slides upward along the sealing plate 13.

[0024] The above structure seals the discharge port through the sealing plate 13 .

[0025] Preferably, the inner wall of the impact assembly 10 includes an impact roller 1001, a connecting shaft 1002, a first gear 1003 and a linkage gear 1004, one end of the pulley 9 is fixedly connected to the connecting shaft 1002, one end of the connecting shaft 1002 is fixedly connected to the impact roller 1001, one end of the impact roller 1001 is fixedly connected to the first gear 1003, and a side bearing of the bracket 1 is connected to the linkage gear 1004.

[0026] The above structure drives the impact roller 1001 to rotate and impact through the first gear 1003.

[0027] Preferably, the outer wall of the impact roller 1001 is rollingly connected with a steel ball, the impact roller 1001 is arranged in two groups, and the vibration cylinder 4 is located between the impact rollers 1001 .

[0028] The above structure uses the steel ball to impact the cylinder wall of the vibration cylinder 4, so that the vibration cylinder 4 vibrates at a high frequency.

[0029] Furthermore, the first gear 1003 and the linkage gear 1004 are meshed with each other, and the first gear 1003 is meshed with another first gear 1003 through the linkage gear 1004 for transmission.

[0030] The first gear 1003 is driven by the linkage gear 1004, thereby driving the vibration cylinders 4 on both sides to collide.

[0031] Furthermore, a belt is provided outside the pulley 9, and the pulley 9 and another pulley 9 are driven by the belt.

[0032] The above structure drives the pulley 9 to rotate through the belt to transmit power.

[0033] Furthermore, the interior of the vacuum assembly 11 includes a vacuum pump 1101, a connecting pipe 1102, a vacuum end 1103 and a discharge plate 1104. The vacuum pump 1101 is installed on the outer wall of the fixed seat 2. The output end of the vacuum pump 1101 is fixedly connected to the connecting pipe 1102. The vacuum end 1103 is provided on one side of the vibration cylinder 4. The discharge plate 1104 is connected to the interior of the vibration cylinder 4 by a snap-fit, and the other end of the connecting pipe 1102 is connected to the vacuum end 1103, and the outer ring of the discharge plate 1104 is set as a rubber ring.

[0034] The above structure exhausts the vacuum in the cylinder, so that the discharge plate 1104 moves due to the negative pressure, and the cylinder wall is discharged and cleaned by the rubber ring.

[0035] Specific implementation method: First, the epoxy resin that needs to be defoamed is poured into the vibrating cylinder 4 from the feed pipe port 12, the feed pipe port 12 and the sealing door 7 are closed, and the vacuum pump 1101 is started to draw the inside of the vibrating cylinder 4 into a vacuum state to generate a negative pressure environment, so that when vibrating, the discharge plate 1104 is located inside the cylinder; secondly, the pulley 9 is driven by the driving motor 8 to rotate, and the impact component 10 is driven by the belt to perform high-frequency impact on the vibrating cylinder 4, that is, the pulley 9 drives the connecting shaft 1002 to rotate, and the connecting shaft 1002 drives the first gear 1003 to rotate, and the transmission is carried out through the linkage gear 1004, so that another set of impact rollers 1001 rotates, and the position of the steel ball is consistent with the vibration cylinder 4 The contact generates impact force, thereby generating vibration, so that the epoxy resin raw material inside is vibrated and defoamed, reducing the gap residue between the epoxy resins. The two sets of impact rollers 1001 are set to increase the impact frequency. At the same time, due to the connection of the upper buffer connection seat 3, the balance during the impact process is maintained, making the defoaming effect more significant. Due to the internal vacuum environment, the regeneration of bubbles is reduced; finally, after the sealing door 7 is opened, the internal right outlet leaks, causing the discharge plate 1104 to move under the influence of air pressure, so that the discharge plate 1104 discharges the epoxy resin after the internal defoaming process, thereby unloading. During the unloading process, the adhesion and residue of the epoxy resin on the inner wall are reduced, so that the wall hanging phenomenon of the cylinder wall is reduced, and there is no need for secondary cleaning.

[0036] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A bubble elimination device for epoxy resin processing, comprising a bracket (1), characterized in that: The top of the bracket (1) is fixedly connected to a fixing seat (2), a buffer connection seat (3) is installed on one side of the fixing seat (2), a vibration cylinder (4) is snap-connected to the outer wall of the buffer connection seat (3), a discharge chute (5) is fixedly connected to one side of the vibration cylinder (4), a driving cylinder (6) is installed on the top of the vibration cylinder (4), and a sealing door (7) is fixedly connected to the output end of the driving cylinder (6); A driving motor (8) is installed on one side of the bracket (1), and the output shaft of the driving motor (8) is fixedly connected to a pulley (9) via a coupling. An impact assembly (10) is installed on the inner side of the bracket (1), and an exhaust assembly (11) is installed on the outer wall of the fixed seat (2).

2. The bubble elimination device for epoxy resin processing according to claim 1, characterized in that: A material inlet pipe opening (12) is installed at the top of the vibration cylinder (4), a sealing plate (13) is installed on the inner wall of the vibration cylinder (4), and the sealing door (7) slides upward along the sealing plate (13).

3. The bubble elimination device for epoxy resin processing according to claim 1, characterized in that: The inner wall of the impact assembly (10) comprises an impact roller (1001), a connecting shaft (1002), a first gear (1003) and a linkage gear (1004); one end of the pulley (9) is fixedly connected to the connecting shaft (1002); one end of the connecting shaft (1002) is fixedly connected to the impact roller (1001); one end of the impact roller (1001) is fixedly connected to the first gear (1003); and a bearing on one side of the bracket (1) is connected to the linkage gear (1004).

4. The bubble elimination device for epoxy resin processing according to claim 3, characterized in that: The outer wall of the impact roller (1001) is rollingly connected with a steel ball, the impact roller (1001) is arranged in two groups, and the vibration cylinder (4) is located between the impact rollers (1001).

5. The bubble elimination device for epoxy resin processing according to claim 3, characterized in that: The first gear (1003) and the linkage gear (1004) are meshed with each other, and the first gear (1003) is meshed with another first gear (1003) through the linkage gear (1004) for transmission.

6. The bubble elimination device for epoxy resin processing according to claim 1, characterized in that: A belt is arranged outside the pulley (9), and the pulley (9) and another pulley (9) are driven by the belt.

7. The bubble elimination device for epoxy resin processing according to claim 1, characterized in that: The interior of the vacuum assembly (11) includes a vacuum pump (1101), a connecting pipe (1102), a vacuum end (1103) and a discharge plate (1104); the outer wall of the fixed seat (2) is installed with the vacuum pump (1101); the output end of the vacuum pump (1101) is fixedly connected to the connecting pipe (1102); one side of the vibration cylinder (4) is provided with a vacuum end (1103); the interior of the vibration cylinder (4) is snap-connected with a discharge plate (1104); the other end of the connecting pipe (1102) and the vacuum end (1103) are butt-jointed with each other; and the outer ring of the discharge plate (1104) is provided with a rubber ring.