Material mixing equipment for high-energy compressed biscuit production

By designing a mixing device that combines rotation and lifting drives in high -energy compressed biscuits, the problem of uneven mixing materials in the traditional mixing device is solved, and a more stable product quality is achieved.

CN222401185UActive Publication Date: 2025-01-28OUMAIXIANG (FUJIAN) FOOD CO LTD
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Patent Information

Application Number
CN202421208896.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-28
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

High-energy compressed biscuit raw materials are easily sticky and not easy to mix evenly in traditional stirring devices, resulting in unstable product quality.

Method used

Design a hybrid equipment for high -energy compressed biscuit production materials, using the rotating driver and the lifting drive mechanism to cooperate with each other. By connecting the pipe parts and pulling up and down the connection stirring shaft to achieve horizontal and vertical stirring.

Benefits of technology

This device can effectively improve the mixing mixing of materials to ensure the stability of the product quality and suitable for materials that are heavy or easy to stick to.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses material mixing equipment for producing high-energy compressed biscuits. The material mixing equipment comprises a material mixing tank body, a stirring shaft is rotationally mounted in the stirring barrel; the rotation driving mechanism comprises a connecting pipe fitting which is driven by a motor to rotate and is mounted in the middle of the sealing cover, and the connecting pipe fitting is sleeved with the stirring shaft and connected with the stirring shaft in an up-down drawing manner in a key connection manner; the lifting driving mechanism comprises a driving air cylinder mounted on the outer side of the mixing tank body, a piston rod of the driving air cylinder coaxially penetrates through the connecting pipe fitting, and the outer end part of the piston rod is rotationally connected with the stirring shaft through a corresponding first bearing; when the piston rod of the driving cylinder extends in place, the bottom of the stirring shaft extends to the bottom of the inner side of the mixing tank body, and the top of the stirring shaft is in key connection with the connecting pipe fitting. According to the utility model, transverse and longitudinal comprehensive stirring can be realized, the mixing and stirring uniformity of materials is improved, and the mixer is suitable for mixing heavy materials or materials easy to adhere.
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Description

Technical Field

[0001] The utility model relates to the production of compressed biscuits, in particular to a material mixing device for the production of high-energy compressed biscuits. Background Art

[0002] High-energy compressed biscuits are made of wheat flour, sugar, oil, and dairy products as the main raw materials. They are mixed with cold powder, rolled, baked, cooled, crushed, and mixed. Other auxiliary materials such as dried fruits and meat floss can be added and compressed. Due to the characteristics of high-energy compressed biscuits, they are difficult to digest and are prone to constipation. Therefore, by adding an appropriate amount of lactic acid bacteria fermentation liquid to the raw materials of high-energy compressed biscuits and producing and eating them together, the problem of high-energy compressed biscuits being difficult to digest can be solved.

[0003] Compressed biscuits are prepared by first sieving the weighed raw and auxiliary materials, mixing and pressing them into biscuit blanks, and then putting the compressed biscuit blanks into an oven for baking at a temperature of 95-110°C, a residence time of 30-45 minutes, and a moisture content of no more than 3% to obtain finished biscuits; the finished biscuits are crushed to obtain puffed powder with a fineness requirement of 50-70 meshes, and lactic acid bacteria fermentation liquid is gradually added according to 20wt% of the weight of the puffed powder, mixed and then compressed to obtain finished compressed biscuits. In the production process, due to the characteristics of high-energy compressed biscuits, the raw and auxiliary materials are not fluffy and easy to stick. When using traditional stirring devices, the stirring position is horizontal and in the same plane, and it is impossible or difficult to stir the materials at the upper and lower ends, which is easy to cause unstable product quality due to uneven stirring.

[0004] Therefore, the research purpose of the utility model is to design a material mixing equipment for high-energy compressed biscuit production that can achieve comprehensive horizontal and vertical stirring of materials, improve the uniformity of material mixing, and is suitable for stirring and mixing heavy or easily sticky materials. Utility Model Content

[0005] In view of the technical problems existing in the above-mentioned prior art, the utility model provides a material mixing device for producing high-energy compressed biscuits, which can effectively solve the technical problems existing in the above-mentioned prior art.

[0006] The technical solution of the utility model is:

[0007] A material mixing device for producing high-energy compressed biscuits, comprising:

[0008] A mixing tank body, wherein a corresponding sealing cover is installed on the top of the mixing tank body, a feeding port is arranged on one side of the sealing cover, a corresponding cover plate is installed at the feeding port and can be opened and closed, and a discharge pipe with a discharge valve is arranged on the bottom side of the mixing tank body;

[0009] The stirring mechanism comprises a stirring shaft rotatably mounted in the mixing tank body, and a plurality of stirring rods driven by the stirring shaft, wherein a plurality of shovel plates are respectively arranged on the stirring rods;

[0010] A rotation drive mechanism, used to drive the stirring shaft to rotate, comprising a connecting pipe installed in the middle of the cover driven by a motor, the connecting pipe being arranged inside and outside the stirring shaft and being connected by a key connection in an upward and downward manner;

[0011] The lifting drive mechanism includes a driving cylinder installed on the outside of the mixing tank body, the piston rod of the driving cylinder coaxially passes through the connecting pipe, and the outer end of the piston rod is rotatably connected to the stirring shaft through a corresponding first bearing; when the piston rod of the driving cylinder is extended into place, the bottom of the stirring shaft extends to the inner bottom of the mixing tank body, and the top thereof maintains a key connection with the connecting pipe.

[0012] The top of the stirring shaft is recessed inwardly to provide an embedding hole, the piston rod end of the driving cylinder and the first bearing are installed in the embedding hole, and the top of the stirring shaft is fixedly connected to the outside of the embedding hole with a limiting ring, and the inner edge of the limiting ring extends inwardly to the junction between the outer periphery of the first bearing and the ball.

[0013] The top of the connecting pipe is connected to the output shaft end of the motor through a gear meshing transmission mode, and the motor is installed on a bracket fixedly connected to the top of the cover.

[0014] The upper end of the connecting pipe is installed in the middle of the cover through a corresponding second bearing, and the end of the connecting pipe extends upward and is arranged on the outside of the cover.

[0015] A sealing plate is arranged on the top of the connecting pipe, and a mounting hole for mounting the piston rod of the driving cylinder is arranged in the middle of the sealing plate.

[0016] The inner side wall at the lower end of the connecting pipe is integrally formed with a plurality of key strips fixedly connected at equal intervals, and the outer side wall at the top of the stirring shaft is concavely provided with key grooves corresponding to the key strips. The stirring shaft and the connecting pipe are arranged inside and outside and connected by pulling up and down by key connection.

[0017] The cylinder body of the driving cylinder is fixedly mounted on the bracket.

[0018] Advantages of the utility model:

[0019] 1) The utility model is based on the traditional stirring mechanism by arranging a rotating drive mechanism and a lifting drive mechanism to cooperate with each other, and uses a connecting pipe to set and pull the stirring shaft up and down through a key connection. The connecting pipe rotates under the drive of the motor and drives the stirring shaft to rotate at the same time, thereby realizing the stirring action in the same horizontal plane. The connection method of the connecting pipe and the stirring shaft ensures that the connecting pipe can drive the stirring shaft to rotate, and ensures that the stirring shaft can be lifted and lowered longitudinally under the drive of the telescopic action of the driving cylinder, thereby realizing longitudinal stirring, achieving stirring and mixing at the same time, and further improving the uniformity of stirring.

[0020] 2) The utility model connects the piston rod of the driving cylinder to the top of the stirring shaft through the first bearing, which can effectively prevent the driving cylinder from being affected when the stirring shaft rotates, thereby ensuring the practical effect; and a limit ring is fixed to the top of the stirring shaft, and the inner edge of the limit ring extends inward to the junction of the outer periphery of the first bearing and the ball, thereby ensuring the rotational connection between the piston rod of the driving cylinder and the stirring shaft while improving the stability of the connection.

[0021] 3) The utility model is used to connect the connecting pipe and the stirring shaft by a key and keyway connection method, which ensures the quick connection of the connecting pipe and the stirring shaft, facilitates the stirring shaft to rotate with the connecting pipe, and facilitates the stirring shaft to move up and down. In addition, a plurality of key strips are formed and arranged at equal intervals on the inner side wall of the connecting pipe, which ensures the thickness of the connecting pipe. The key strips can not only be used to connect the stirring shaft, but also serve as reinforcing ribs to enhance the strength of the connecting pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the structure of the utility model (with the bracket removed).

[0023] Figure 2 It is a side structural schematic diagram of the utility model.

[0024] Figure 3 for Figure 2 Schematic cross-section diagram.

[0025] Figure 4 for Figure 3 Schematic diagram of usage status.

[0026] Figure 5 for Figure 3 A partial enlarged schematic diagram of .

[0027] Figure 6 Schematic diagram of the local structure of the connecting pipe and the stirring shaft.

[0028] In the attached drawings: mixing tank body 1, sealing cover 2, cover plate 3, discharge valve 4, discharge pipe 5, stirring shaft 6, stirring rod 7, shovel plate 8, motor 9, connecting pipe 10, driving cylinder 11, first bearing 12, limit ring 13, gear 14, bracket 15, sealing plate 16. DETAILED DESCRIPTION

[0029] In order to facilitate understanding by those skilled in the art, the structure of the present invention is further described in detail with reference to the accompanying drawings:

[0030] refer to Figure 1-6 , a material mixing device for producing high-energy compressed biscuits, comprising:

[0031] A mixing tank body 1, wherein a corresponding cover 2 is installed on the top of the mixing tank body 1, a feeding port is arranged on one side of the cover 2, a corresponding cover plate 3 is installed at the feeding port and can be opened and closed, and a discharge pipe 5 with a discharge valve 4 is arranged on the bottom side of the mixing tank body 1;

[0032] The stirring mechanism comprises a stirring shaft 6 rotatably mounted in the mixing tank 1, and a plurality of stirring rods 7 driven by the stirring shaft 6, and a plurality of shovel plates 8 are respectively arranged on the stirring rods 7;

[0033] A rotation driving mechanism, used to drive the stirring shaft 6 to rotate, comprising a connecting pipe 10 driven by a motor 9 to rotate and installed in the middle of the cover 2, wherein the connecting pipe 10 is arranged inside and outside the stirring shaft 6 and is connected by a key connection in an upward and downward manner;

[0034] The lifting drive mechanism includes a driving cylinder 11 installed on the outside of the mixing tank body 1, the piston rod of the driving cylinder 11 coaxially passes through the connecting pipe 10, and the outer end of the piston rod is rotatably connected to the stirring shaft 6 through a corresponding first bearing 12; when the piston rod of the driving cylinder 11 is extended into place, the bottom of the stirring shaft 6 extends to the inner bottom of the mixing tank body 1, and the top thereof maintains a key connection with the connecting pipe 10.

[0035] The utility model is based on the traditional stirring mechanism by setting a rotating drive mechanism and a lifting drive mechanism to cooperate with each other, and uses a connecting pipe 10 to be sleeved and pulled up and down to connect the stirring shaft 6. The connecting pipe 10 rotates under the drive of the motor 9 and drives the stirring shaft 6 to rotate at the same time, thereby realizing the stirring action in the same horizontal plane. The connection method of the connecting pipe 10 and the stirring shaft 6 ensures that the connecting pipe 10 can drive the stirring shaft 6 to rotate, and can also ensure that the stirring shaft 6 can be lifted longitudinally under the drive of the telescopic action of the driving cylinder 11, thereby realizing longitudinal stirring, and further improving the uniformity of stirring.

[0036] The top of the stirring shaft 6 is recessed inwardly to provide an embedding hole, in which the piston rod end of the driving cylinder 11 and the first bearing are installed, and a limiting ring 13 is fixedly connected to the top of the stirring shaft 6 on the outside of the embedding hole, and the inner edge of the limiting ring 13 extends inwardly to the junction of the outer periphery of the first bearing and the ball.

[0037] The utility model connects the piston rod of the driving cylinder 11 through the first bearing 12 at the top of the stirring shaft 6, which can effectively avoid the driving cylinder 11 from being affected when the stirring shaft 6 rotates, thereby ensuring the practical effect; and a limiting ring 13 is fixed to the top of the stirring shaft 6, and the inner edge of the limiting ring 13 extends inwardly to the junction between the outer periphery of the first bearing 12 and the ball, thereby ensuring the rotational connection between the piston rod of the driving cylinder 11 and the stirring shaft 6, and improving the stability of the connection.

[0038] The top of the connecting pipe 10 is connected to the output shaft end of the motor 9 through a gear meshing transmission mode, and the motor 9 is installed on a bracket 15 fixedly connected to the top of the cover 2.

[0039] The upper end of the connecting pipe 10 is installed in the middle of the cover 2 through a corresponding second bearing, and the end thereof extends upward and is arranged on the outside of the cover 2.

[0040] A sealing plate 16 is disposed on the top of the connecting pipe 10 , and a mounting hole for mounting the piston rod of the driving cylinder 11 is disposed in the middle of the sealing plate 16 .

[0041] The inner side wall at the lower end of the connecting pipe 10 is integrally formed and fixed with a plurality of key strips at equal intervals, and the outer side wall at the top of the stirring shaft 6 is concavely provided with a key groove corresponding to the key strip. The stirring shaft 6 and the connecting pipe 10 are arranged inside and outside and connected by pulling up and down by a key connection.

[0042] The utility model is used to connect the connecting pipe 10 and the stirring shaft 6 by a key and keyway connection method, that is, to ensure the quick connection of the connecting pipe 10 and the stirring shaft 6, to facilitate the stirring shaft 6 to rotate with the connecting pipe 10, and to facilitate the stirring shaft 6 to move up and down. In addition, a plurality of key strips are formed and arranged in an integrated manner at equal intervals on the inner side wall of the connecting pipe 10, so that the thickness of the connecting pipe 10 is ensured, and the key strips can not only be used to connect the stirring shaft 6, but also can be used as reinforcing ribs to enhance the strength of the connecting pipe 10.

[0043] The cylinder body of the driving cylinder 11 is fixedly mounted on the bracket 15 .

[0044] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A material mixing device for producing high-energy compressed biscuits, characterized in that: include: A mixing tank body (1), wherein a corresponding cover (2) is installed on the top of the mixing tank body (1), a feeding port is provided on one side of the cover (2), a corresponding cover plate (3) is installed at the feeding port and can be opened and closed, and a discharge pipe (5) equipped with a discharge valve (4) is provided on the bottom side of the mixing tank body (1); The stirring mechanism comprises a stirring shaft (6) rotatably mounted in the mixing tank (1), and a plurality of stirring rods (7) driven by the stirring shaft (6), wherein a plurality of shovel plates (8) are respectively arranged on the stirring rods (7); A rotation drive mechanism, used for driving the stirring shaft (6) to rotate, comprising a connecting pipe (10) installed in the middle of the sealing cover (2) and driven by a motor (9), wherein the connecting pipe (10) is arranged inside and outside the stirring shaft (6) and is connected by being pulled up and down in a key connection manner; The lifting drive mechanism comprises a driving cylinder (11) installed on the outside of the mixing tank body (1), the piston rod of the driving cylinder (11) coaxially passes through the connecting pipe (10), and the outer end of the piston rod is rotatably connected to the stirring shaft (6) through a corresponding first bearing (12); when the piston rod of the driving cylinder (11) is extended to the inner bottom of the mixing tank body (1), and the top of the stirring shaft (6) is key-connected to the connecting pipe (10).

2. A material mixing device for producing high-energy compressed biscuits according to claim 1, characterized in that: The top of the stirring shaft (6) is recessed inwardly to form an embedding hole, the piston rod end of the driving cylinder (11) and the first bearing (12) are installed in the embedding hole, and the top of the stirring shaft (6) is fixedly connected to the outside of the embedding hole with a limiting ring (13), and the inner edge of the limiting ring (13) extends inwardly to the connection between the outer periphery of the first bearing (12) and the ball.

3. A material mixing device for producing high-energy compressed biscuits according to claim 1, characterized in that: The top of the connecting pipe (10) is connected to the output shaft end of the motor (9) through a gear meshing transmission mode, and the motor (9) is installed on a bracket (15) fixedly connected to the top of the cover (2).

4. A material mixing device for producing high-energy compressed biscuits according to claim 1, characterized in that: The upper end of the connecting pipe (10) is mounted on the middle of the cover (2) via a corresponding second bearing, and the end of the connecting pipe (10) extends upward and is arranged on the outside of the cover (2).

5. The material mixing equipment for producing high-energy compressed biscuits according to claim 1, characterized in that: A sealing plate (16) is arranged on the top of the connecting pipe (10), and a mounting hole for mounting the piston rod of the driving cylinder (11) is arranged in the middle of the sealing plate (16).

6. The material mixing equipment for producing high-energy compressed biscuits according to claim 1, characterized in that: The inner side wall at the lower end of the connecting pipe (10) is integrally formed with a plurality of key strips fixedly connected at equal intervals, and the outer side wall at the top of the stirring shaft (6) is concavely provided with a key groove corresponding to the key strip, and the stirring shaft (6) and the connecting pipe (10) are arranged inside and outside and connected by pulling up and down by a key connection.

7. The material mixing equipment for producing high-energy compressed biscuits according to claim 3, characterized in that: The cylinder body of the driving cylinder (11) is fixedly mounted on the bracket (15).