Automatic proportioning device for feeding mucilage raw materials
By designing an automatic ratio device, the accuracy and convenience of manual reignity caused by glue production are solved, the automation and efficient production of glue proportion is realized, and quality risks and labor intensity are reduced.
Patent Information
- Application Number
- CN202421096072.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-20
AI Technical Summary
During the existing glue production process, manual weighing and adding raw materials leads to poor accuracy and convenience, high quality risk of human operation errors, and lack of monitoring system to identify errors.
A automatic ratio device for the raw material material on the raw material is designed, including the weighing unit, the material -based unit, the conveyor unit, and the anti -node block mechanism. The automatic feeding and ratio of the PLC control system can be used to prevent the block and blockage.
The automation of the plasma proportion process is achieved, the accuracy and convenience of the ratio is improved, the quality risks caused by man -made operation, reducing labor intensity, and supporting free switching of different formulas.
Smart Images

Figure CN222401276U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic proportioning devices, in particular to an automatic proportioning device for feeding glue raw materials. Background Art
[0002] In the existing mortar production process, raw materials are added by manual weighing according to the existing formula. Since each formula has a wide variety of raw materials and each weighing is done manually before adding to the corresponding mixing tank, the operation is complicated and the personnel are highly fatigued. At the same time, manual errors are uncontrollable and the deviation size is manually identified. The quality risk of human operation errors is high, and there is no monitoring system to identify errors during the entire process, resulting in the mortar quality after production not meeting the requirements. To address the above problems, we propose an automatic proportioning device for loading mortar raw materials. Summary of the invention
[0003] In view of the deficiencies in the prior art, the utility model provides an automatic proportioning device, which solves the problems of poor accuracy and convenience in the process of mortar proportioning.
[0004] To achieve the above purpose, the utility model is implemented by the following technical scheme: an automatic proportioning device for feeding mortar raw materials, comprising:
[0005] The weighing unit comprises a bracket, a powder scale arranged on the bracket, and a control valve arranged at the bottom end of the powder scale;
[0006] The material holding unit comprises a first material holding barrel and a second material holding barrel, wherein the bottom ends of the first material holding barrel and the second material holding barrel are connected to a weighing unit;
[0007] A conveying unit, comprising a conveying pipe connected to the control valve and an automatic feeding pump connected to the conveying pipe for automatically feeding powder;
[0008] An anti-caking mechanism is provided between the weighing unit and the conveying unit, and the anti-caking mechanism comprises:
[0009] A treatment cylinder, the outer wall of which is fixedly connected to one end of the delivery pipe;
[0010] A cylinder cover, which is arranged on the top end surface of the treatment cylinder, and the inner top end surface of the cylinder cover is rotatably connected with a movable rod;
[0011] Crushing knives, multiple groups of the crushing knives are fixedly arranged on the outer wall of the cylinder cover;
[0012] The auxiliary component is used to drive the crushing knife to crush the powder with the help of the external force generated by the automatic feeding pump.
[0013] Preferably, the auxiliary components include:
[0014] A connecting hole is provided on the outer wall of the treatment tube, and the treatment tube is connected with the interior of the delivery tube through the connecting hole;
[0015] Hollow plates, multiple groups of the hollow plates are fixedly arranged on the outer wall of the movable rod, and the positions of the hollow plates correspond to the connecting holes.
[0016] Preferably, a positioning seat is fixedly connected to the inner bottom of the processing cylinder, and the bottom end of the movable rod is clamped and arranged inside the positioning seat.
[0017] Preferably, a locking assembly is provided between the processing cylinder and the cylinder cover, and the locking assembly comprises:
[0018] A clamping block and a clamping seat, which are fixedly connected to the cylinder cover and the outer wall of the processing cylinder respectively, and the clamping block and the clamping seat are clamped together;
[0019] The locking screw is used for locking between the card block and the card seat.
[0020] Preferably, the locking screw is rotatably arranged on the outer wall of the holder.
[0021] Preferably, a first discharge valve is provided on the bottom end surface of the first material containing barrel, and a group of conveying pipes connected with the inside of the powder scale are provided at one end of the first discharge valve.
[0022] Preferably, a second discharge valve is provided on the bottom end surface of the second material containing barrel, and another group of conveying pipes connected to the inside of the powder scale is provided at one end of the second discharge valve.
[0023] The utility model discloses an automatic proportioning device for feeding mortar raw materials, which has the following beneficial effects: the automatic proportioning device for feeding mortar raw materials, through the automatic feeding pump, weighing unit, PLC control system and anti-caking mechanism, enables the proportioning device to set the required amount of raw materials to be added according to the requirements of the formula, thereby realizing automatic feeding into the mixing equipment, and the proportioning device will not cause blockage when adding materials, effectively improving the feeding speed, reducing the batch quality risk caused by deviations caused by human operation, reducing labor intensity, and can freely switch between different formulas, with good practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0026] Figure 2 This is a schematic diagram of the structure of the powder scale and anti-caking mechanism of the utility model;
[0027] Figure 3 This is a cross-sectional view of the internal structure of the treatment tube of the utility model;
[0028] Figure 4 This is a schematic diagram of the structure of the treatment cylinder, connecting hole and delivery pipe of the utility model;
[0029] Figure 5 It is a schematic diagram of the barrel cover and crushing knife structure of the utility model.
[0030] In the figure, 1. bracket; 101. powder scale; 102. control valve; 2. first material cylinder; 201. first discharge valve; 3. second material cylinder; 301. second discharge valve; 4. conveying pipe; 5. automatic feeding pump; 6. anti-caking mechanism; 601. processing cylinder; 602. cylinder cover; 603. movable rod; 604. crushing knife; 605. positioning seat; 606. auxiliary component; 6061. connecting hole; 6062. hollow plate; 607. locking component; 6071. block; 6072. seat; 6073. locking screw. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] The embodiment of the present application solves the problems of poor accuracy and convenience in the mortar proportioning process by providing an automatic proportioning device, thereby realizing automatic proportioning of the mortar.
[0033] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0034] The utility model embodiment discloses an automatic proportioning device for feeding glue raw materials.
[0035] According to the attached Figure 1-5 As shown, including:
[0036] The weighing unit comprises a bracket 1 , a powder scale 101 arranged on the bracket 1 , and a control valve 102 arranged at the bottom end of the powder scale 101 .
[0037] The material holding unit includes a first material holding barrel 2 and a second material holding barrel 3. The bottom ends of the first material holding barrel 2 and the second material holding barrel 3 are connected to the weighing unit. The bottom end face of the first material holding barrel 2 is provided with a first unloading valve 201. One end of the first unloading valve 201 is provided with a group of conveying pipes 4 connected to the inside of the powder scale 101. The bottom end face of the second material holding barrel 3 is provided with a second unloading valve 301. One end of the second unloading valve 301 is provided with another group of conveying pipes 4 connected to the inside of the powder scale 101. The first material holding barrel 2 and the second material holding barrel 3 are used for receiving different mortar raw materials. In addition, the number of material holding barrels can be increased according to actual needs.
[0038] The conveying unit includes a conveying pipe 4 connected to the control valve 102 and an automatic feeding pump 5 connected to the conveying pipe 4 for automatically feeding powder.
[0039] The weighing unit, the material holding unit and the conveying unit constitute a powder vacuum weighing system with model number zks-1---ZKS-20-5. When in use, the amount of raw materials to be added is first set according to the formula, so that the raw materials inside the first material holding barrel 2 and the second material holding barrel 3 can be subsequently fed to the inside of the powder scale 101 through a group of conveying pipes 4 through the PLC control system, so that the powder scale 101 weighs the weight of the powder raw materials. After the weighing is completed, the control valve 102 is automatically opened, so that at this time, under the extraction action of the automatic feeding pump 5, the weighed powder raw materials are moved through the conveying pipe 4 to the inside of the stirring device connected to one end of the automatic feeding pump 5.
[0040] An anti-caking mechanism 6 is arranged between the weighing unit and the conveying unit. The anti-caking mechanism 6 can prevent agglomerated powder from directly entering the automatic feeding pump 5 and the interior of the stirring device. The anti-caking mechanism 6 includes a processing cylinder 601. The outer wall of the processing cylinder 601 is fixedly connected to one end of the conveying pipe 4. A cylinder cover 602 is covered on the top end surface of the processing cylinder 601. The inner top end surface of the cylinder cover 602 is rotatably connected with a movable rod 603. Multiple groups of crushing knives 604 are fixedly arranged on the outer wall of the cylinder cover 602. A positioning seat 605 is fixedly connected to the inner bottom of the processing cylinder 601. The bottom end of the movable rod 603 is clamped and arranged inside the positioning seat 605. After the automatic feeding pump 5 is turned on, it will form a suction force, so that under the action of the external suction force, the multiple groups of crushing knives 604 rotate inside the processing cylinder 601, and then the powder raw materials entering the processing cylinder 601 are crushed.
[0041] The auxiliary component 606 is used to drive the crushing knife 604 to crush the powder with the help of the external force generated by the automatic feeding pump 5. The auxiliary component 606 includes a connecting hole 6061, and the connecting hole 6061 is opened on the outer wall of the processing cylinder 601. The processing cylinder 601 is connected with the interior of the conveying pipe 4 through the connecting hole 6061. A plurality of groups of hollow plates 6062 are fixedly arranged on the outer wall of the movable rod 603, and the positions of the hollow plates 6062 and the connecting holes 6061 correspond, so that the external force generated after the automatic feeding pump 5 is turned on will directly act on the hollow plate 6062, thereby driving the crushing knife 604 coaxially arranged with the hollow plate 6062 to rotate.
[0042] A locking assembly 607 is arranged between the processing cylinder 601 and the cylinder cover 602, and the locking assembly 607 includes a clamping block 6071 and a clamping seat 6072. The clamping block 6071 and the clamping seat 6072 are respectively fixedly connected to the outer walls of the cylinder cover 602 and the processing cylinder 601, and the clamping block 6071 and the clamping seat 6072 are clamped together. The locking screw 6073 is used for locking between the clamping block 6071 and the clamping seat 6072, and the locking screw 6073 is rotatably arranged on the outer wall of the clamping seat 6072.
[0043] The automatic proportioning device for feeding the mortar raw materials, through the automatic feeding pump, weighing unit, PLC control system and anti-caking mechanism 6, enables the proportioning device to set the required amount of raw materials to be added according to the requirements of the formula, thereby realizing automatic feeding into the mixing equipment, and the feeding will not cause blockage inside the proportioning device, effectively improving the feeding speed, reducing the batch quality risk caused by deviations caused by human operation, reducing labor intensity, and being able to freely switch between different formulas, with good practicality.
[0044] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An automatic proportioning device for feeding mortar raw materials, comprising: A weighing unit, comprising a bracket (1), a powder scale (101) arranged on the bracket (1), and a control valve (102) arranged at the bottom end of the powder scale (101); The material holding unit comprises a first material holding barrel (2) and a second material holding barrel (3), wherein the bottom ends of the first material holding barrel (2) and the second material holding barrel (3) are connected to a weighing unit; A conveying unit, comprising a conveying pipe (4) connected to the control valve (102) and an automatic feeding pump (5) connected to the conveying pipe (4) for automatically feeding powder; It is characterized in that an anti-caking mechanism (6) is provided between the weighing unit and the conveying unit, and the anti-caking mechanism (6) comprises: A treatment cylinder (601), the outer wall of which is fixedly connected to one end of a delivery pipe (4); A cylinder cover (602) is arranged on the top end surface of the processing cylinder (601), and a movable rod (603) is rotatably connected to the inner top end surface of the cylinder cover (602); Crushing knives (604), wherein a plurality of groups of the crushing knives (604) are fixedly arranged on the outer wall of the cylinder cover (602); The auxiliary component (606) is used to drive the crushing blade (604) to crush the powder by means of the external force generated by the automatic feeding pump (5).
2. The automatic proportioning device for feeding mortar raw materials according to claim 1 is characterized in that: The auxiliary component (606) includes: A connecting hole (6061) is formed on the outer wall of the treatment tube (601), wherein the treatment tube (601) is connected to the interior of the delivery tube (4) through the connecting hole (6061); Hollow plates (6062), multiple groups of the hollow plates (6062) are fixedly arranged on the outer wall of the movable rod (603), and the positions of the hollow plates (6062) and the connecting holes (6061) correspond to each other.
3. The automatic proportioning device for feeding mortar raw materials according to claim 1 is characterized in that: The inner bottom of the processing cylinder (601) is fixedly connected to a positioning seat (605), and the bottom end of the movable rod (603) is clamped and arranged inside the positioning seat (605).
4. The automatic proportioning device for feeding mortar raw materials according to claim 3 is characterized in that: A locking assembly (607) is provided between the treatment cylinder (601) and the cylinder cover (602), and the locking assembly (607) comprises: A clamping block (6071) and a clamping seat (6072), which are respectively fixedly connected to the cylinder cover (602) and the outer wall of the processing cylinder (601), and the clamping block (6071) and the clamping seat (6072) are clamped together; The locking screw (6073) is used for locking between the clamping block (6071) and the clamping seat (6072).
5. The automatic proportioning device for feeding mortar raw materials according to claim 4 is characterized in that: The locking screw (6073) is rotatably disposed on the outer wall of the clamping seat (6072).
6. The automatic proportioning device for feeding mortar raw materials according to claim 1 is characterized in that: A first discharge valve (201) is provided on the bottom end surface of the first material containing barrel (2), and a group of conveying pipes (4) connected to the inside of the powder scale (101) are provided at one end of the first discharge valve (201).
7. The automatic proportioning device for feeding mortar raw materials according to claim 1 is characterized in that: A second discharge valve (301) is provided on the bottom end surface of the second material containing barrel (3), and another group of conveying pipes (4) connected to the inside of the powder scale (101) is provided at one end of the second discharge valve (301).