Fixed bed reactor

By designing the rotating plate of the rotating filter tube in the fixed bed reactor and the rotating structure driven by the filter tube driven by the cross, the impurities on the filter board are achieved quickly, solving the problem of long time cleaning up the traditional reactor, and improved. Work efficiency.

CN222401416UActive Publication Date: 2025-01-28NANTONG EXCEL MACHINERY
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Patent Information

Application Number
CN202420831313.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-01-28
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

Traditional fixed bed reactors take a long time to clean impurities on the filter plate, resulting in reduced working efficiency.

Method used

A fixed bed reactor is designed, which contains the rotating structure of the rotating plate at the bottom of the rotatable filter tube and the rotating structure driven by a cross. The impurities fall into the discharge tube from the action of gravity to achieve rapid cleaning.

Benefits of technology

The design greatly reduces the impact of the reactor work during impurities, shorten the cleaning duration, and improves the efficiency of the fixed bed reactor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reactors, in particular to a fixed bed reactor which comprises a reactor body, a feeding cylinder and a discharging cylinder, the feeding cylinder and the discharging cylinder are mounted at the upper end and the lower end of the reactor body respectively, and a catching and cleaning assembly used for intercepting impurities in materials entering the reactor body is arranged at the position, located at the lower end of the feeding cylinder, in the reactor body. The capturing and cleaning assembly comprises four filter cartridges, a cross is fixedly connected among the four filter cartridges, a rotatable rotating plate is arranged at the lower ends of the filter cartridges, and a separation net through which gas and liquid can pass is arranged in the middle of the rotating plate; a screen plate which is fixedly connected with the inner wall of the filter body and is used for limiting rotation of the rotating plate is arranged at the lower ends of the four filter cartridges, a discharge pipe is fixedly connected to one side of the lower end of the screen plate, and the lower end of the discharge pipe penetrates through the filter body. Compared with the prior art, the problem that the working efficiency is reduced due to the fact that a traditional fixed bed reactor consumes long time to clean impurities on the filter plate is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a fixed bed reactor. Background Art

[0002] A fixed bed reactor is a common chemical reaction device. Its working principle is based on the design of the fixed bed and the chemical changes produced by the reactants in the fixed bed. In a fixed bed reactor, the reactants flow through a catalyst bed fixed in the reactor. The catalyst bed is usually composed of uniformly dispersed catalyst particles. When the reactants pass through the bed, the catalyst interacts with the reactants, triggering a chemical reaction.

[0003] In the prior art, a fixed bed reactor is proposed in a Chinese patent document with publication number CN219377074U. When it is necessary to clean impurities on the filter plate, the application pulls the insertion rod to move it and separate it from the filter plate. At this time, the filter plate loses its limit, making it easy for the operator to pull the filter plate out from the inside of the reactor body, and then to clean the impurities on the filter plate. Therefore, the filter plate is more convenient to clean. The above patent document is consistent with the prior art in that: when cleaning impurities on the filter plate, the filter plate needs to be pulled out from the device body and then inserted into the device body after cleaning. This cleaning method takes a long time to operate, and the filter plate cannot filter impurities in the input material during cleaning, thereby reducing the working efficiency of the reactor. Furthermore, we disclose a fixed bed reactor to meet the actual demand for the traditional fixed bed reactor that takes a long time to clean impurities on the filter plate and reduces the working efficiency. Summary of the invention

[0004] In view of this, the purpose of the utility model is to provide a fixed bed reactor to solve the problem that the cleaning of impurities on the filter plate of the traditional fixed bed reactor takes a long time and reduces the working efficiency.

[0005] Based on the above-mentioned purpose, the utility model provides a fixed bed reactor, comprising a body and a feed cylinder and a discharge cylinder respectively installed at the upper and lower ends of the body, a capture and cleaning assembly for intercepting impurities in the material entering the body is arranged at the lower end of the feed cylinder inside the body, the capture and cleaning assembly comprises four filter cylinders, a cross is fixedly connected between the four filter cylinders, a rotatable rotating plate is arranged at the lower ends of the four filter cylinders, a separation net through which gas and liquid can pass is arranged in the middle of the rotating plate, a screen plate fixedly connected to the inner wall of the body and limiting the rotation of the rotating plate is arranged at the lower ends of the four filter cylinders, a discharge pipe is fixedly connected to one side of the lower end of the screen plate, and the lower end of the discharge pipe passes through the body.

[0006] Preferably, a rotating rod is fixedly connected to the middle part of the upper end surface of the cross, the upper end of the rotating rod passes through the device body and is rotatably engaged with the device body, and the upper end of the rotating rod is fixedly connected to a turning handle for rotating the rotating rod.

[0007] Preferably, both sides of the upper end of the outer wall of the filter cylinder are fixedly connected with a lower plate, the middle part of the lower plate is slidably connected with a ball head rod, the lower end of the ball head rod is fixedly connected with a second telescopic spring, the lower end of the second telescopic spring is fixedly connected to the lower plate, and both sides of the lower end of the outer wall of the feed cylinder are fixedly connected with an upper plate, a groove matching the ball head on the ball head rod is provided in the middle part of the lower end surface of the upper plate, and the ball head on the ball head rod is snap-connected with the groove.

[0008] Preferably, a connecting plate is fixedly connected to the middle part of the inner wall of the filter cartridge near the lower end, a first telescopic spring is fixedly connected to the middle part of the lower end surface of the connecting plate, the lower end of the first telescopic spring is fixedly connected to a rotating plate, and the rotating plate is rotatably connected to the filter cartridge at one end away from the connecting plate.

[0009] Preferably, the screen plate is annular in design, and a separation net through which gas and liquid can pass is arranged in the middle of the screen plate.

[0010] Preferably, a special-shaped groove is provided on one side of the screen plate close to the discharge pipe, one end of the special-shaped groove is circular in design and the other end is rectangular in design, and a guide plate for rotating the rotating plate is fixedly connected to the interior of the screen plate at one end of the rectangular design of the special-shaped groove, and the guide plate is inclined in design.

[0011] Preferably, the lower end of the discharge pipe is rotatably connected to a door panel, and a handle for facilitating the rotation of the door panel is fixedly connected to the middle of one end surface of the door panel.

[0012] Preferably, a third telescopic spring is fixedly connected to the middle portion of the inner wall of the door panel, and one end of the third telescopic spring away from the door panel is fixedly connected to the discharge pipe.

[0013] Preferably, a mounting plate is fixedly connected to a side of the outer wall of the sieve plate close to the discharge pipe, and the sieve plate is fixedly connected to the device body via the mounting plate.

[0014] The beneficial effects of the utility model are as follows: the fixed bed reactor captures impurities in the material entering the reactor body through the rotatable rotating plate at the bottom of the filter cartridge. When the impurities on the rotating plate need to be cleaned, a structure for quickly cleaning the impurities is provided. The filter cartridge is driven to rotate by a cross by rotating the rotating rod. When the filter cartridge rotates to the upper end of the rectangular design of the special-shaped groove, the rotating plate rotates, and the impurities on the rotating plate fall into the discharge pipe due to gravity to complete the cleaning of the impurities. After the rotating rod rotates ninety degrees, another filter cartridge replaces the previous filter cartridge to capture the impurities in the material. Through this structural design, the impact on the operation of the reactor during impurity cleaning is minimized, the impurity cleaning time is reduced, and the working efficiency of the fixed bed reactor is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the capture and cleaning component of the utility model;

[0018] Figure 3 This is a schematic diagram of the partial three-dimensional structure of the capture and cleaning component of the utility model;

[0019] Figure 4 This is a schematic diagram of the connection structure between the feed cylinder and the filter cylinder of the utility model;

[0020] Figure 5 for Figure 2 Enlarged view of point A in the middle.

[0021] The markings in the figure are:

[0022] 1. Body; 2. Feed cylinder; 3. Discharge cylinder; 4. Filter cylinder; 5. Screen plate; 6. Rotating rod; 7. Cross; 8. Guide plate; 9. Special-shaped groove; 10. First telescopic spring; 11. Connecting plate; 12. Mounting plate; 13. Rotating plate; 14. Upper plate; 15. Ball head rod; 16. Lower plate; 17. Second telescopic spring; 18. Discharge pipe; 19. Third telescopic spring; 20. Door plate. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0024] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0025] like Figures 1 to 5 As shown, a fixed bed reactor comprises a body 1 and a feed cylinder 2 and a discharge cylinder 3 respectively mounted at the upper and lower ends of the body 1. A capture and cleaning assembly for intercepting impurities in the material entering the body 1 is arranged at the lower end of the feed cylinder 2 inside the body 1. The capture and cleaning assembly comprises four filter cylinders 4, and a cross 7 is fixedly connected between the four filter cylinders 4. A rotatable rotating plate 13 is arranged at the lower end of the filter cylinder 4. A separation net through which gas and liquid can pass is arranged in the middle of the rotating plate 13. A screen plate 5 fixedly connected to the inner wall of the body 1 and limiting the rotation of the rotating plate 13 is arranged at the lower end of the filter cylinder 4. A discharge pipe 18 is fixedly connected to one side of the lower end of the screen plate 5. The lower end of the discharge pipe 18 passes through the body 1. The fixed bed reactor is provided with a rotatable rotating plate at the bottom of the filter cylinder 4. 13 captures impurities in the material entering the body 1. When the impurities on the rotating plate 13 need to be cleaned, a structure for quickly cleaning the impurities is provided. The filter cartridge 4 is driven to rotate by the cross 7 by rotating the rotating rod 6. The filter cartridge 4 at the lower end of the feed cylinder 2 rotates. When the filter cartridge 4 rotates to the upper end of the rectangular design of the special-shaped groove 9, the rotating plate 13 rotates. The impurities on the rotating plate 13 fall into the discharge pipe 18 due to the influence of gravity to complete the cleaning of the impurities. After the rotating rod 6 rotates ninety degrees, another filter cartridge 4 will replace the previous filter cartridge 4 to capture the impurities in the material. Through this structural design, the impact on the operation of the reactor during impurity cleaning is minimized, the impurity cleaning time is reduced, and the working efficiency of the fixed bed reactor is improved.

[0026] Further, such as Figures 1 to 5As shown, a rotating rod 6 is fixedly connected to the middle of the upper end face of the cross 7, and the upper end of the rotating rod 6 passes through the device body 1 and is rotatably engaged with the device body 1, and a rotating handle for rotating the rotating rod 6 is fixedly connected to the upper end of the rotating rod 6, and lower plates 16 are fixedly connected to both sides of the upper end of the outer wall of the filter cylinder 4, and a ball head rod 15 is slidably connected to the middle of the lower plate 16, and a second telescopic spring 17 is fixedly connected to the lower end of the ball head rod 15, and the lower end of the second telescopic spring 17 is fixedly connected to the lower plate 16, and an upper plate 14 is fixedly connected to both sides of the lower end of the outer wall of the feed cylinder 2, and a groove matching the ball head on the ball head rod 15 is provided in the middle of the lower end face of the upper plate 14, and the ball head on the ball head rod 15 is engaged with the groove, and a connecting plate 11 is fixedly connected to one side of the lower end of the middle part of the inner wall of the filter cylinder 4, and the lower end of the connecting plate 11 A first telescopic spring 10 is fixedly connected to one side of the middle of the surface, and the lower end of the first telescopic spring 10 is fixedly connected to a rotating plate 13. The end of the rotating plate 13 away from the connecting plate 11 is rotatably connected to the filter cartridge 4. The screen plate 5 is annular in design, and a separation net through which gas and liquid can pass is arranged in the middle of the screen plate 5. A special-shaped groove 9 is provided on the side of the screen plate 5 close to the discharge pipe 18. One end of the special-shaped groove 9 is arranged in a circular design, and the other end is arranged in a rectangular design. A guide plate 8 for rotating the rotating plate 13 is fixedly connected to one end of the special-shaped groove 9 inside the screen plate 5. The guide plate 8 is inclined in design. The lower end of the discharge pipe 18 is rotatably connected to a door panel 20, and a handle for facilitating the rotation of the door panel 20 is fixedly connected to the middle of one end surface of the door panel 20. The middle of the inner wall of the door panel 20 is fixed A third telescopic spring 19 is fixedly connected, and one end of the third telescopic spring 19 away from the door panel 20 is fixedly connected to the discharge pipe 18. The fixed bed reactor captures impurities in the material entering the device body 1 through the rotatable rotating plate 13 at the bottom of the filter cartridge 4. When it is necessary to clean the impurities on the rotating plate 13, a structure for quickly cleaning the impurities is provided. The rotating rod 6 is rotated by the handle to drive the four filter cartridges 4 to rotate using the cross 7. When the filter cartridge 4 rotates to the upper end of the rectangular design of the special-shaped groove 9, the rotating plate 13 is caused to rotate along one side of the filter cartridge 4 by the action of the first telescopic spring 10. The impurities on the rotating plate 13 are affected by gravity and fall from the circular hole at one end of the special-shaped groove 9 into the discharge pipe 18 to complete the cleaning of the impurities, and the discharge The tail end of the tube 18 is rotatably connected to the door plate 20 through the third telescopic spring 19. When in use, the door plate 20 is in a closed state, which improves the sealing of the reactor. When the cross 7 continues to rotate, one end of the rotating plate 13 contacts the guide plate 8 on the special-shaped groove 9. Since the guide plate 8 is inclined, the continuous rotation will drive the rotating plate 13 to complete the closure, which is convenient for the next filtering work. Every time the rotating rod 6 rotates ninety degrees, another filter cartridge 4 will replace the previous filter cartridge 4 to capture impurities in the material. The upper end of the lower plate 16 is slidably connected to the ball head rod 15 through the second telescopic spring 17. When the rotating rod 6 rotates ninety degrees, the groove on the upper plate 14 engages with the ball head on the ball head rod 15 to improve the stability of the filter cartridge 4. Through this structural design,The impact of cleaning impurities on the operation of the reactor is minimized, the cleaning time is reduced, and the working efficiency of the fixed bed reactor is improved.

[0027] Further, such as Figures 2 to 3 As shown, a mounting plate 12 is fixedly connected to one side of the outer wall of the screen plate 5 close to the discharge pipe 18, and the screen plate 5 is fixedly connected to the device body 1 through the mounting plate 12. The screen plate 5 is connected to the device body 1 through the mounting plate 12, thereby improving the stability of the screen plate 5.

[0028] Working principle: This fixed bed reactor captures impurities in the material entering the body 1 through the rotatable rotating plate 13 at the bottom of the filter cartridge 4. When it is necessary to clean the impurities on the rotating plate 13, a structure for quickly cleaning the impurities is provided. The rotating rod 6 is rotated by the handle to drive the four filter cartridges 4 to rotate using the cross 7. When the filter cartridge 4 rotates to the upper end of the rectangular design of the special-shaped groove 9, the rotating plate 13 is caused to rotate along one side of the filter cartridge 4 by the action of the first telescopic spring 10. The impurities on the rotating plate 13 are affected by gravity and fall from the circular hole at one end of the special-shaped groove 9 to the discharge pipe 18 to complete the cleaning of the impurities. The tail end of the discharge pipe 18 is rotatably connected to the door panel 20 through the third telescopic spring 19. When in use, the door panel 20 is in a closed state, which improves the The sealing of the reactor, when the cross 7 continues to rotate, one end of the rotating plate 13 contacts the guide plate 8 on the special-shaped groove 9. Since the guide plate 8 is inclined, the continuous rotation will drive the rotating plate 13 to complete the closing, which is convenient for the next filtering work. Every time the rotating rod 6 rotates ninety degrees, another filter cartridge 4 will replace the previous filter cartridge 4 to capture impurities in the material. The upper end of the lower plate 16 is slidably connected with the ball head rod 15 through the second telescopic spring 17. When the rotating rod 6 rotates ninety degrees, the groove on the upper plate 14 engages with the ball head on the ball head rod 15 to improve the stability of the filter cartridge 4. Through this structural design, the impact on the operation of the reactor when cleaning impurities is minimized, the impurity cleaning time is reduced, and the working efficiency of the fixed bed reactor is improved.

[0029] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0030] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.

Claims

1. A fixed bed reactor, comprising a body (1) and a feed cylinder (2) and a discharge cylinder (3) respectively mounted at the upper and lower ends of the body (1), characterized in that: A capture and cleaning component for intercepting impurities in the material entering the device body (1) is arranged at the lower end of the feed cylinder (2) inside the device body (1), and the capture and cleaning component comprises four filter cylinders (4), a cross (7) is fixedly connected between the four filter cylinders (4), a rotatable rotating plate (13) is arranged at the lower end of the four filter cylinders (4), a separation net through which gas and liquid can pass is arranged in the middle of the rotating plate (13), and a screen plate (5) is arranged at the lower end of the four filter cylinders (4), which is fixedly connected to the inner wall of the device body (1) and limits the rotation of the rotating plate (13), and a discharge pipe (18) is fixedly connected to one side of the lower end of the screen plate (5), and the lower end of the discharge pipe (18) passes through the device body (1).

2. A fixed bed reactor according to claim 1, characterized in that: A rotating rod (6) is fixedly connected to the middle of the upper end surface of the cross (7); the upper end of the rotating rod (6) passes through the device body (1) and is rotatably engaged with the device body (1); and a turning handle for rotating the rotating rod (6) is fixedly connected to the upper end of the rotating rod (6).

3. A fixed bed reactor according to claim 1, characterized in that: The filter cylinder (4) has lower plates (16) fixedly connected to both sides of the upper end of the outer wall, a ball head rod (15) is slidably connected to the middle of the lower plate (16), a second telescopic spring (17) is fixedly connected to the lower end of the ball head rod (15), and the lower end of the second telescopic spring (17) is fixedly connected to the lower plate (16). The feed cylinder (2) has upper plates (14) fixedly connected to both sides of the lower end of the outer wall, a groove matching the ball head of the ball head rod (15) is provided in the middle of the lower end surface, and the ball head of the ball head rod (15) is snap-connected to the groove.

4. A fixed bed reactor according to claim 1, characterized in that: A connecting plate (11) is fixedly connected to one side of the middle portion of the inner wall of the filter cartridge (4) near the lower end, a first telescopic spring (10) is fixedly connected to one side of the middle portion of the lower end surface of the connecting plate (11), the lower end of the first telescopic spring (10) is fixedly connected to a rotating plate (13), and one end of the rotating plate (13) away from the connecting plate (11) is rotatably connected to the filter cartridge (4).

5. A fixed bed reactor according to claim 1, characterized in that: The screen plate (5) is of an annular design, and a separation net through which gas and liquid can pass is provided in the middle of the screen plate (5).

6. A fixed bed reactor according to claim 1, characterized in that: A special-shaped groove (9) is provided on one side of the screen plate (5) close to the discharge pipe (18), one end of the special-shaped groove (9) is designed to be circular, and the other end is designed to be rectangular. A guide plate (8) for rotating the rotating plate (13) is fixedly connected to one end of the special-shaped groove (9) in the screen plate (5), and the guide plate (8) is designed to be inclined.

7. A fixed bed reactor according to claim 1, characterized in that: The lower end of the discharge pipe (18) is rotatably connected to a door panel (20), and a handle for facilitating the rotation of the door panel (20) is fixedly connected to the middle of one end surface of the door panel (20).

8. A fixed bed reactor according to claim 7, characterized in that: A third telescopic spring (19) is fixedly connected to the middle of the inner wall of the door panel (20), and one end of the third telescopic spring (19) away from the door panel (20) is fixedly connected to the discharge pipe (18).

9. A fixed bed reactor according to claim 1, characterized in that: A mounting plate (12) is fixedly connected to a side of the outer wall of the screen plate (5) close to the discharge pipe (18), and the screen plate (5) is fixedly connected to the device body (1) via the mounting plate (12).

Citation Information

Patent Citations

  • Fixed bed reactor

    CN219377074U