Synthetic reaction kettle for insulating oil production

Abstract

The utility model relates to the technical field of insulating oil reaction kettles, and discloses a synthetic reaction kettle for insulating oil production, which comprises a reaction kettle body, a discharge port fixedly mounted on the outer surface of the reaction kettle body, a cover plate fixedly mounted on the upper surface of the reaction kettle body, and four cylinders fixedly mounted on the upper surface of the cover plate, through the cooperation of the reaction kettle body, the discharge hole, the cover plate, the air cylinder, the motor, the rotating rod, the stirring plate, the shunting hole, the shunting groove, the scraper ring, the supporting rod, the supporting plate, the supporting rod and the like, when an insulating oil material is stirred in the reaction kettle, the insulating oil material can be subjected to multiple shunting stirring, so that the stirring fineness is ensured; and during stirring, the insulating oil material on the inner wall of the reaction kettle can be scraped and added into the stirring process, so that the stirring efficiency of the insulating oil material in the reaction kettle is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of insulating oil reactors, in particular to a synthetic reactor for producing insulating oil. Background Art

[0002] Reactors are widely used in the petroleum, chemical, rubber, pesticide, dye, and food industries. They are mainly pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, polymerization, and condensation. The principle is to stir the various liquids in the reactor through an agitator to make the materials evenly dispersed and fully react.

[0003] For the reactor equipment used in the production of insulating oil, reference patent number: CN201821227226.5, an insulating oil reactor includes a reactor body and a stirring paddle, the stirring paddle is inserted into the reactor body, and a sampling port is respectively arranged on the side and bottom of the reactor body, which can not only solve the problem that the flow rate is difficult to control during sampling, but also can be sampled at different positions to ensure the accuracy of detection. However, when the stirring structure of the reactor stirs the insulating oil material through the stirring paddle, since the insulating oil material becomes liquid during the stirring process, the stirring paddle cannot fully stir the insulating oil, and the stirring efficiency is low. Moreover, when the insulating oil material is stirred in the reactor, the material adhered to the inner wall of the reactor due to the flow force cannot be effectively scraped off, which easily leads to uneven stirring of the local insulating oil, thereby affecting the stirring efficiency of the insulating oil.

[0004] For this purpose, we propose a synthetic reactor for producing insulating oil. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies of the prior art, the utility model provides a synthetic reactor for producing insulating oil, which overcomes the deficiencies of the prior art and solves the problem in the background technology that when the stirring structure of the reactor stirs the insulating oil material through a stirring paddle, the insulating oil material becomes liquid during the stirring process, so the stirring paddle cannot fully stir the insulating oil, resulting in low stirring efficiency, and when the insulating oil material is stirred in the reactor, the material adhered to the inner wall of the reactor due to the flow force cannot be effectively scraped off, which easily leads to uneven stirring of the local insulating oil, thereby affecting the stirring efficiency of the insulating oil.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a synthetic reactor for insulating oil production, comprising a reactor body, a discharge port fixedly installed on the outer surface of the reactor body, a cover plate fixedly installed on the upper surface of the reactor body, four cylinders fixedly installed on the upper surface of the cover plate, a motor fixedly installed on the upper surface of the cover plate, a rotating rod rotatably arranged on the lower surface of the cover plate, a plurality of stirring plates fixedly connected to the outer surface of the rotating rod, a plurality of diversion holes are provided on the front surface of the stirring plate, a diversion groove is provided on the outer surface of the stirring plate, three scraper rings are movably connected to the inner surface of the reactor body, a plurality of support rods are fixedly inserted on the upper surfaces of the three scraper rings, four support plates are fixedly connected to the upper surface of the scraper ring, and support rods are fixedly connected to the upper surfaces of the four support plates.

[0009] Preferably, a heating tube is fixedly wound around the inner wall of the reactor body, an insulating layer is fixedly sleeved on the outer surface of the heating tube and the outer surface of the reactor body, a temperature detection rod is fixedly inserted on the upper surface of the cover plate, a signal collector is fixedly installed on the upper surface of the cover plate, a sensor is fixedly installed on the upper surface of the cover plate, and a control panel is fixedly installed on the outer surface of the reactor body.

[0010] Preferably, the output end of the motor is fixedly connected to the upper surface of the rotating rod, and the output ends of the four cylinders are respectively fixedly connected to the upper surface of the support rod on the corresponding side.

[0011] Preferably, three scraper rings are arranged in an array with equal spacing on the inner surface of the reactor body, and a certain distance is left between the ends of the plurality of stirring plates away from the center of the rotating rod and the inner surface of the scraper ring.

[0012] Preferably, the temperature detection rod is arranged corresponding to the interior of the reactor body, and the temperature detection rod, the signal collector, the sensor, the control panel and the heating tube are electrically connected.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the utility model provides a synthetic reactor for insulating oil production, which has the following beneficial effects:

[0015] 1. The synthetic reactor for insulating oil production can stir the insulating oil material in the reactor by multiple split-flow stirring to ensure the fineness of stirring through the coordination among the reactor body, the discharge port, the cover plate, the cylinder, the motor, the rotating rod, the stirring plate, the diversion hole, the diversion groove, the scraper ring, the support rod, the support plate, the support rod and other structures. During stirring, the insulating oil material on the inner wall of the reactor can be scraped and added into the stirring to improve the stirring efficiency of the insulating oil material in the reactor.

[0016] 2. The synthetic reactor for insulating oil production can detect the temperature inside the reactor in real time through the coordination of the heating tube, the insulation layer, the temperature detection rod, the signal collector, the sensor, the control panel and other structures, and can adaptively adjust the internal temperature to the reaction temperature required by the standard insulating oil to ensure the stability of the reaction environment of the insulating oil in the reactor. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the interior of the reactor body and its related structures of the utility model;

[0019] Figure 3 This is an enlarged structural diagram of the utility model at A;

[0020] Figure 4 It is a three-dimensional structural schematic diagram of the interior of the reactor body and its related structures of the utility model.

[0021] In the figure: 1. Reactor body; 2. Discharge port; 3. Cover plate; 4. Cylinder; 5. Motor; 6. Rotating rod; 7. Stirring plate; 8. Diversion hole; 9. Diversion trough; 10. Scraper ring; 11. Support rod; 12. Support plate; 13. Support rod; 14. Heating tube; 15. Insulation layer; 16. Temperature detection rod; 17. Signal collector; 18. Sensor; 19. Control panel. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1

[0024] See also Figure 1-Figure 4A synthetic reactor for producing insulating oil comprises a reactor body 1, a discharge port 2 is fixedly installed on the outer surface of the reactor body 1, a cover plate 3 is fixedly installed on the upper surface of the reactor body 1, four cylinders 4 are fixedly installed on the upper surface of the cover plate 3, a motor 5 is fixedly installed on the upper surface of the cover plate 3, a rotating rod 6 is rotatably arranged on the lower surface of the cover plate 3, a plurality of stirring plates 7 are fixedly connected to the outer surface of the rotating rod 6, a plurality of diversion holes 8 are provided on the front surface of the stirring plate 7, a diversion groove 9 is provided on the outer surface of the stirring plate 7, three scraper rings 10 are movably connected to the inner surface of the reactor body 1, a plurality of support rods 11 are fixedly inserted on the upper surfaces of the three scraper rings 10, four support plates 12 are fixedly connected to the upper surface of the scraper ring 10, and support rods 13 are fixedly connected to the upper surfaces of the four support plates 12.

[0025] Specifically, through the coordination among the reactor body 1, the discharge port 2, the cover plate 3, the cylinder 4, the motor 5, the rotating rod 6, the stirring plate 7, the diversion hole 8, the diversion groove 9, the scraper ring 10, the support rod 11, the support plate 12, the support rod 13 and other structures, the insulating oil material can be stirred in the reactor with multiple diversions to ensure the fineness of the stirring. During the stirring, the insulating oil material on the inner wall of the reactor can be scraped and added into the stirring to improve the stirring efficiency of the insulating oil material in the reactor.

[0026] In this embodiment: the output end of the motor 5 is fixedly connected to the upper surface of the rotating rod 6, and the output ends of the four cylinders 4 are respectively fixedly connected to the upper surface of the support rod 13 on the corresponding side.

[0027] Specifically, the four cylinders 4 cooperate with the support rods 13 to push and pull the multiple scraper rings 10 up and down on the inner wall of the reactor, so as to scrape the insulating oil material on the inner wall in real time.

[0028] In this embodiment, three scraper rings 10 are arranged in an array with equal spacing on the inner surface of the reactor body 1 , and a certain distance is left between the ends of the stirring plates 7 away from the center of the rotating rod 6 and the inner surface of the scraper ring 10 .

[0029] Specifically, the stirring plate 7 will not come into contact with the scraper ring 10 when rotating and stirring, so as to avoid mutual obstruction of movement.

[0030] Working principle: When it is necessary to produce and process the insulating oil, put the insulating oil material into the reactor body 1, and then turn on the motor 5 to drive the rotating rod 6 to rotate, and drive the multiple stirring plates 7 to rotate through the rotating rod 6 to stir and mix the insulating oil material. As the stirring plate 7 contacts the insulating oil material, the material passes through the diversion hole 8 on the stirring plate 7 for diversion. At the same time, the diversion groove 9 is used to finely divert the insulating oil material, thereby improving the stirring efficiency. When the rotating rod 6 cooperates with the stirring plate 7 to stir, the seven cylinders 4 are turned on to drive the support rod 13 to push and pull back and forth. At the same time, the support rod 13 mobilizes the support plate 12 together with the scraper ring 10 supported by multiple support rods 11 to scrape off the insulating oil material adhered to the inner wall of the reactor body 1 in real time, and add it to the stirring work to further improve the stirring production efficiency.

[0031] Embodiment 2

[0032] See also Figure 1 , Figure 2 Based on the first embodiment, the present invention provides a technical solution:

[0033] In this embodiment: a heating tube 14 is fixedly wound around the inner wall of the reactor body 1, a heat insulating layer 15 is fixedly sleeved on the outer surface of the heating tube 14 and the outer surface of the reactor body 1, a temperature detection rod 16 is fixedly inserted on the upper surface of the cover plate 3, a signal collector 17 is fixedly installed on the upper surface of the cover plate 3, a sensor 18 is fixedly installed on the upper surface of the cover plate 3, and a control panel 19 is fixedly installed on the outer surface of the reactor body 1.

[0034] Specifically, through the coordination among the heating tube 14, the heat insulation layer 15, the temperature detection rod 16, the signal collector 17, the sensor 18, the control panel 19 and other structures, the temperature inside the reactor can be detected in real time, and its internal temperature can be adaptively adjusted to the reaction temperature required by the standard insulating oil, thereby ensuring the stability of the reaction environment of the insulating oil in the reactor.

[0035] In this embodiment, the temperature detection rod 16 is arranged corresponding to the inside of the reactor body 1 , and the temperature detection rod 16 , the signal collector 17 , the sensor 18 , the control panel 19 and the heating tube 14 are electrically connected.

[0036] Specifically, the temperature detection rod 16, the signal collector 17, the sensor 18, and the control panel 19 are existing structures, and the control circuit can be implemented through simple programming by technicians in this field. It is common knowledge in this field and is only used without modification. Therefore, the control method and circuit connection will not be described in detail.

[0037] Working principle: When the reactor body 1 is used to produce insulating oil, the specified temperature range required for the production of insulating oil is set in advance through the control panel 19, and the temperature inside the reactor body 1 is monitored in real time through the temperature detection rod 16. When the temperature inside the reactor body 1 deviates from the specified temperature range, the signal is transmitted to the sensor 18 through the signal collector 17, and the control panel 19 is adjusted by the sensor 18 to adjust the temperature amplitude of the heating tube 14, so that the temperature inside the reactor is returned to the normal temperature range, and then the temperature of the heating tube 14 is gradually restored to normal operation, and the temperature inside the reactor body 1 is kept warm through the insulation layer 15 to improve the environmental conditions for the production of insulating oil.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A synthetic reactor for producing insulating oil, comprising a reactor body (1), characterized in that: The outer surface of the reactor body (1) is fixedly provided with a discharge port (2); the upper surface of the reactor body (1) is fixedly provided with a cover plate (3); four cylinders (4) are fixedly provided on the upper surface of the cover plate (3); a motor (5) is fixedly provided on the upper surface of the cover plate (3); a rotating rod (6) is rotatably provided on the lower surface of the cover plate (3); a plurality of stirring plates (7) are fixedly connected to the outer surface of the rotating rod (6); a plurality of diversion holes (8) are provided on the front surface of the stirring plate (7); a diversion groove (9) is provided on the outer surface of the stirring plate (7); three scraper rings (10) are movably connected to the inner surface of the reactor body (1); a plurality of support rods (11) are fixedly inserted on the upper surfaces of the three scraper rings (10); four support plates (12) are fixedly connected to the upper surface of the scraper ring (10); and support rods (13) are fixedly connected to the upper surfaces of the four support plates (12).

2. A synthetic reactor for insulating oil production according to claim 1, characterized in that: A heating tube (14) is fixedly mounted around the inner wall of the reactor body (1); a heat insulating layer (15) is fixedly mounted on the outer surface of the heating tube (14) and on the outer surface of the reactor body (1); a temperature detection rod (16) is fixedly inserted into the upper surface of the cover plate (3); a signal collector (17) is fixedly mounted on the upper surface of the cover plate (3); a sensor (18) is fixedly mounted on the upper surface of the cover plate (3); and a control panel (19) is fixedly mounted on the outer surface of the reactor body (1).

3. The synthetic reactor for producing insulating oil according to claim 1, characterized in that: The output end of the motor (5) is fixedly connected to the upper surface of the rotating rod (6), and the output ends of the four cylinders (4) are respectively fixedly connected to the upper surface of the support rod (13) on the corresponding side.

4. The synthetic reactor for producing insulating oil according to claim 1, characterized in that: The three scraper rings (10) are arranged in an array at equal intervals on the inner surface of the reactor body (1), and a certain distance is left between the ends of the stirring plates (7) away from the center of the rotating rod (6) and the inner surface of the scraper ring (10).

5. The synthetic reactor for producing insulating oil according to claim 2, characterized in that: The temperature detection rod (16) is arranged corresponding to the interior of the reactor body (1), and the temperature detection rod (16), the signal collector (17), the sensor (18), the control panel (19) and the heating tube (14) are electrically connected.

Images