Third-stage cyclone separator with pre-separation function

Abstract

The utility model provides a third-stage cyclone separator with a pre-separation function, and belongs to the technical field of cyclone separation. The third-stage cyclone separator with the pre-separation function comprises a separation barrel and a feeding separation mechanism, an inlet pipe is installed on the left side of the top of the rear side of the separation barrel, a controller is installed at the bottom of the left side of the separation barrel, an opening is formed in the left side of the top of the inlet pipe, a closing plate is movably connected to the top of the opening, and a feeding frame is movably connected to the interior of the inlet pipe; the right side of the feeding frame is provided with the separation frame, the fixing frame is fixedly connected to the top and the bottom of the right side of the feeding frame, and the feeding separation mechanism is arranged, so that when the feeding pipe is matched with the separation barrel to work, materials entering the feeding pipe from the outside can be separated, and large impurities, material particles or cakes carried in the materials are separated out; and the condition that impurities and cakes enter the separation barrel to influence the separation effect is avoided, so that the material separation effect is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of cyclone separation, in particular to a third-stage cyclone separator with a pre-separation function. Background Art

[0002] The third-stage cyclone separator is a device used for gas-solid separation. The third-stage cyclone separator usually consists of a main cylinder and an internal cyclone cylinder. The gas and solid mixture enters the main cylinder through the feed port. Under the action of the internal cyclone cylinder, the gas rotates and generates centrifugal force, which pushes the solid particles to the outer wall and makes them fall along the cylinder wall. At the same time, the gas rises along the central axis and is discharged through the gas discharge port at the top, thereby achieving separation. Since some materials are mixed with larger impurities, material particles and agglomerates, it is necessary to pre-separate the materials.

[0003] In the related art, when the separator is working, the material is generally pre-separated by means of a screen or filter before separation to ensure the effect of the later separation of the material, so as to use it.

[0004] However, during the operation of the separator, due to the pre-separation method before separation, the staff needs to use tools to complete it, and perform cyclone separation operations on the materials, which makes the material separation pretreatment more cumbersome and affects the convenience of material pretreatment. Utility Model Content

[0005] In order to make up for the above deficiencies, the utility model provides a third-stage cyclone separator with a pre-separation function, which overcomes the above technical problems or at least partially solves the above problems.

[0006] The utility model is achieved in this way:

[0007] The utility model provides a third-stage cyclone separator with a pre-separation function, comprising a separation cylinder, an inlet pipe is installed on the left side of the top of the rear side of the separation cylinder, and a controller is installed on the bottom of the left side of the separation cylinder;

[0008] Feed separation mechanism; the feed separation mechanism comprises:

[0009] An opening; the opening is provided on the left side of the top of the inlet pipe, and a closing plate is movably connected to the top of the opening;

[0010] Feed frame; the feed frame is movably connected to the inside of the feed pipe, and a separation frame is installed on the right side of the feed frame;

[0011] The fixing frame is fixedly connected to the top and bottom of the right side of the feed frame, and fixing bolts penetrating into the separation frame are installed on both sides of the fixing frame;

[0012] Elastic connecting mechanism; the elastic connecting mechanism is arranged at the bottom of the closing plate.

[0013] In a preferred embodiment, the elastic connection mechanism includes a connecting groove, a connecting frame and a spring, the connecting groove is opened at the bottom of the closing plate, the connecting frame is movably connected to the inside of the connecting groove, the bottom of the connecting frame is fixedly connected to the top of the fixing frame, the spring is arranged on the front and rear sides of both sides of the inside of the connecting groove, the outer side of the spring is fixedly connected to the inner wall of the connecting groove, and the inner side of the spring is fixedly connected to the outer side of the connecting frame.

[0014] In a preferred solution, the top of the closing plate is movably connected to a slide plate located at the top of the connecting frame, the top of the slide plate is fixedly connected to a vibration motor, and the vibration motor is electrically connected to a controller via a wire.

[0015] In a preferred embodiment, a force application opening connected to the connecting groove is provided at the top of the closing plate, a force application seat located at the force application opening is fixedly connected to the bottom of the sliding plate, and the bottom of the force application seat is fixedly connected to the top of the connecting frame.

[0016] In a preferred solution, a rubber frame is provided on the left side of the top of the inlet pipe, and the top of the rubber frame is fixedly connected to the bottom of the closing plate.

[0017] In a preferred solution, the left sides of both sides of the inlet pipe are fixedly connected with a stabilizing seat, the top of the stabilizing seat is movably connected with a stabilizing plate, and the bottom of the inner side of the stabilizing plate is in contact with the top of the closing plate.

[0018] In a preferred solution, a screw hole is provided on the outer side of the top of the stabilizing plate, a bolt is threadedly connected to the inner side of the screw hole, and the bolt is threadedly connected to the stabilizing seat.

[0019] In a preferred solution, a screw groove is provided on the outer side of the top of the stabilizing seat, and the bolt is threadedly connected to the stabilizing seat through the screw groove.

[0020] The utility model provides a third-stage cyclone separator with a pre-separation function, and its beneficial effects include:

[0021] 1. By setting up the feed separation mechanism, when the feed pipe cooperates with the separation cylinder, the material entering the inlet pipe from the outside can be separated, and the larger impurities, material particles or agglomerates carried in the material can be separated to avoid the situation where impurities and agglomerates enter the separation cylinder and affect the separation effect, thereby improving the separation effect of the material.

[0022] 2. By setting up an elastic connection mechanism, when the fixing frame is used in conjunction with the separation frame, the separation frame and the closing plate can be connected and elastically reset through the fixing frame, thereby avoiding the situation where the closing plate is difficult to cooperate with the separation frame when used, thereby improving the installation and connection effect of the separation frame and the closing plate.

[0023] 3. By setting a slide plate and a vibration motor, a vibration force can be applied to the separation frame when the separation frame cooperates with the inlet pipe, so that the separation frame can better pre-separate the feed, avoiding the situation where the material is covered inside the separation frame, resulting in a reduction in the separation effect of the separation frame, thereby improving the separation effect of the separation frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 It is an overall stereogram provided by the embodiment of the utility model;

[0026] Figure 2 A schematic diagram of a three-dimensional cross-sectional structure of an inlet pipe provided in an embodiment of the utility model;

[0027] Figure 3 A schematic diagram of a three-dimensional cross-sectional structure of a closing plate provided in an embodiment of the utility model;

[0028] Figure 4 A schematic diagram of a three-dimensional cross-sectional structure of a stabilizing seat provided in an embodiment of the utility model;

[0029] In the figure: 1. separation cylinder; 2. inlet pipe; 3. controller; 4. opening; 5. closing plate; 6. feed frame; 7. separation frame; 8. fixing frame; 9. fixing bolt; 10. connecting groove; 11. connecting frame; 12. spring; 13. slide plate; 14. vibration motor; 15. force application port; 16. force application seat; 17. rubber frame; 18. stabilizing seat; 19. stabilizing plate; 20. screw hole; 21. bolt; 22. screw groove. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1-Figure 4 The utility model provides a technical solution: a third-stage cyclone separator with pre-separation function, including a separation cylinder 1 and a feed separation mechanism, an inlet pipe 2 is installed on the left side of the top of the rear side of the separation cylinder 1, and a controller 3 is installed on the bottom of the left side of the separation cylinder 1. When the inlet pipe 2 cooperates with the separation cylinder 1 to work, the material entering the inlet pipe 2 from the outside can be separated, and the larger impurities, material particles or agglomerates carried in the material can be separated, so as to avoid the situation where impurities and agglomerates enter the separation cylinder 1 and affect the separation effect, thereby improving the separation effect of the material.

[0032] Reference Figure 1-Figure 4In a preferred embodiment, the feed separation mechanism includes an opening 4, which is opened on the left side of the top of the inlet pipe 2, and a closing plate 5 is movably connected to the top of the opening 4. The feed frame 6 is movably connected to the inside of the inlet pipe 2. A separation frame 7 is installed on the right side of the feed frame 6, and a fixing frame 8 is fixedly connected to the top and bottom of the right side of the feed frame 6. Both sides of the inside of the fixing frame 8 are installed with fixing bolts 9 that penetrate into the inside of the separation frame 7. The elastic connection mechanism is arranged at the bottom of the closing plate 5, and the hand-held separation frame 7 is fitted with the feed frame 6, and the separation frame 7 is located on the inner side of the fixing frame 8, and the fixing frame 8 cooperates with the fixing bolt 9 to perform the installation and connection operation between the separation frame 7 and the feed frame 6, and then the hand-held closing plate 5 drives the feed frame 6 and the separation frame 7 to be installed into the inside of the inlet pipe 2 through the opening 4 through the fixing frame 8, and the opening 4 is closed by the closing plate 5. When external materials pass through the inlet pipe 2 into the separation cylinder 1, When the filter element 10 is in the working state, the separation frame 7 cooperates with the feed frame 6 to filter and pre-separate the material inside the inlet pipe 2, and filters and separates the larger impurities and lumps in the material. The elastic connection mechanism includes a connecting groove 10, a connecting frame 11 and a spring 12. The connecting groove 10 is opened at the bottom of the closing plate 5, and the connecting frame 11 is movably connected to the inside of the connecting groove 10. The bottom of the connecting frame 11 is fixedly connected to the top of the fixing frame 8. The spring 12 is arranged on the front and rear sides of both sides of the inside of the connecting groove 10. The outer side of the spring 12 is fixedly connected to the inner wall of the connecting groove 10, and the inner side of the spring 12 is fixedly connected to the outer side of the connecting frame 11. When the fixing frame 8 is used in conjunction with the separation frame 7, the separation frame 7 and the closing plate 5 can be connected and elastically reset through the fixing frame 8, so as to avoid the situation that the closing plate 5 is difficult to cooperate with the separation frame 7 when in use, thereby improving the installation and connection effect of the separation frame 7 and the closing plate 5.

[0033] Reference Figure 2-Figure 3 In a preferred embodiment, a slide plate 13 located at the top of the connecting frame 11 is movably connected to the top of the closing plate 5, and a vibration motor 14 is fixedly connected to the top of the slide plate 13. The vibration motor 14 is electrically connected to the controller 3 through a wire. When the separation frame 7 cooperates with the inlet pipe 2 to work, a vibration force can be applied to the separation frame 7, so that the separation frame 7 can better pre-separate the feed, avoid the material covering the inside of the separation frame 7, resulting in a reduced separation effect of the separation frame 7, thereby improving the separation effect of the separation frame 7. A force application port 15 connected to the connecting groove 10 is provided on the top of the closing plate 5, and a force application seat 16 located at the force application port 15 is fixedly connected to the bottom of the slide plate 13. The bottom of the force application seat 16 is fixedly connected to the top of the connecting frame 11. When the vibration motor 14 is used in conjunction with the separation frame 7, the vibration force of the vibration motor 14 can be connected and conducted, avoiding the situation where the vibration force of the vibration motor 14 is difficult to be conducted to the separation frame 7 when the vibration motor 14 is working, thereby improving the vibration conduction effect of the vibration motor 14.

[0034] Reference Figure 2-Figure 4In a preferred embodiment, a rubber frame 17 is provided on the left side of the top of the inlet pipe 2, and the top of the rubber frame 17 is fixedly connected to the bottom of the closing plate 5. When the closing plate 5 is used in conjunction with the opening 4, a closed sealing work can be performed between the closing plate 5 and the opening 4, thereby avoiding the situation where it is difficult to close and seal the opening 4 when the closing plate 5 is used, thereby improving the closed sealing effect of the closing plate 5. Stable seats 18 are fixedly connected to the left sides of both sides of the inlet pipe 2, and a stabilizing plate 19 is movably connected to the top of the stabilizing seat 18. The bottom of the inner side of the stabilizing plate 19 contacts the top of the closing plate 5. When the closing plate 5 is used in conjunction with the opening 4, a medium for stabilizing the closure between the closing plate 5 and the opening 4 can be provided to the user, thereby avoiding the situation where the closing plate 5 is positionally offset when in use, thereby improving the stability of the use of the closing plate 5.

[0035] Reference Figure 4 In a preferred embodiment, a screw hole 20 is provided on the outer side of the top of the stabilizing plate 19, and a bolt 21 is threadedly connected to the internal thread of the screw hole 20. The bolt 21 is threadedly connected to the stabilizing seat 18. When the stabilizing plate 19 is used in conjunction with the closing plate 5, a force can be applied to the stabilizing plate 19 and the stabilizing seat 18 to avoid the situation where the stabilizing plate 19 is difficult to cooperate with the stabilizing seat 18 to apply a stabilizing force to the closing plate 5 when in use. Therefore, the force application effect of the stabilizing plate 19 is improved. A screw groove 22 is provided on the outer side of the top of the stabilizing seat 18, and the bolt 21 is threadedly connected to the stabilizing seat 18 through the screw groove 22. When the bolt 21 is used in conjunction with the stabilizing plate 19, a threaded connection force application space is provided for the bolt 21, to avoid the situation where the bolt 21 is difficult to connect with the stabilizing seat 18 when in use. Therefore, the convenience of connecting the bolt 21 and the stabilizing seat 18 is improved.

[0036] Specifically, the working process or working principle of the third-stage cyclone separator with pre-separation function is as follows: when in use, a separation frame 7 with a suitable hole is selected according to the pre-separation requirements of the material, the selected separation frame 7 is held and fits with the feed frame 6, and the separation frame 7 is located on the inner side of the fixing frame 8, and the fixing frame 8 cooperates with the fixing bolt 9 to install and connect the separation frame 7 and the feed frame 6, and then the closing plate 5 is held and driven by the connecting frame 11 to cooperate with the connecting groove 10 and the fixing frame 8 to drive the feed frame 6 and the separation frame 7 to pass through the opening 4 and be installed inside the inlet pipe 2, and the rubber frame 17 cooperates with the closing plate 5 to close and seal the opening 4, and then the stabilizing plate 19 is rotated to the top of the closing plate 5, and the bolt 21 is rotated through the screw hole 20 into the screw groove 22, so that the screw cooperates with the stabilizing plate 19 and the stabilizing seat 18 to apply a closing stabilizing force to the closing plate 5 to ensure the closing stability of the closing plate 5 to the opening 4, and then, The vibration motor 14 is connected to the controller 3 through a wire. When external materials enter the separation cylinder 1 through the inlet pipe 2, the separation frame 7 cooperates with the feed frame 6 to filter and pre-separate the materials inside the inlet pipe 2, and filter and separate larger impurities and lumps in the materials. In this process, the vibration motor 14 is started by the controller 3, and the vibration motor 14 drives the slide plate 13 to cooperate with the force block to apply vibration force to the separation frame 7 and the feed frame 6 through the connecting frame 11 and the fixed frame 8, so that the separation frame 7 cooperates with the feed frame 6 to filter and pre-separate the materials at a high frequency, and vibrates and disperses the material lumps, and makes the impurities reach the bottom of the separation frame 7. At this time, the connecting frame 11 moves inside the connecting groove 10 through the fixed frame 8 to perform active connection between the separation frame 7 and the closing plate 5, and elastically supports the separation frame 7 through the spring 12 to ensure the vibration effect of the separation frame 7 filtering and pre-separating the materials.

[0037] It should be noted that the separation cylinder 1 and the controller 3 are devices or equipment existing in the prior art, or devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they are not described in detail.

Claims

1. A third-stage cyclone separator with a pre-separation function, comprising a separation cylinder (1), an inlet pipe (2) being installed on the left side of the top of the rear side of the separation cylinder (1), and a controller (3) being installed on the bottom of the left side of the separation cylinder (1), characterized in that ； Feed separation mechanism; the feed separation mechanism comprises: An opening (4); the opening (4) is opened on the left side of the top of the inlet pipe (2), and the top of the opening (4) is movably connected to a closing plate (5); A feed frame (6); the feed frame (6) is movably connected to the inside of the feed pipe (2), and a separation frame (7) is installed on the right side of the feed frame (6); A fixing frame (8); the fixing frame (8) is fixedly connected to the top and bottom of the right side of the feed frame (6), and fixing bolts (9) penetrating into the separation frame (7) are installed on both sides of the fixing frame (8); Elastic connection mechanism; the elastic connection mechanism is arranged at the bottom of the closing plate (5).

2. A third-stage cyclone separator with pre-separation function according to claim 1, characterized in that: The elastic connection mechanism comprises a connection groove (10), a connection frame (11) and a spring (12); the connection groove (10) is opened at the bottom of the closing plate (5); the connection frame (11) is movably connected to the inside of the connection groove (10); the bottom of the connection frame (11) is fixedly connected to the top of the fixing frame (8); the spring (12) is arranged at the front side and the rear side of both sides of the inside of the connection groove (10); the outer side of the spring (12) is fixedly connected to the inner wall of the connection groove (10); and the inner side of the spring (12) is fixedly connected to the outer side of the connection frame (11).

3. A third-stage cyclone separator with pre-separation function according to claim 2, characterized in that: The top of the closing plate (5) is movably connected to a slide plate (13) located on the top of the connecting frame (11), and the top of the slide plate (13) is fixedly connected to a vibration motor (14), and the vibration motor (14) is electrically connected to the controller (3) via a wire.

4. A third-stage cyclone separator with pre-separation function according to claim 3, characterized in that: The top of the closing plate (5) is provided with a force application opening (15) connected to the connecting groove (10); the bottom of the sliding plate (13) is fixedly connected to a force application seat (16) located at the force application opening (15); and the bottom of the force application seat (16) is fixedly connected to the top of the connecting frame (11).

5. A third-stage cyclone separator with pre-separation function according to claim 1, characterized in that: A rubber frame (17) is provided on the left side of the top of the inlet pipe (2), and the top of the rubber frame (17) is fixedly connected to the bottom of the closing plate (5).

6. A third-stage cyclone separator with pre-separation function according to claim 1, characterized in that: The left sides of both sides of the inlet pipe (2) are fixedly connected to a stabilizing seat (18), the top of the stabilizing seat (18) is movably connected to a stabilizing plate (19), and the bottom of the inner side of the stabilizing plate (19) contacts the top of the closing plate (5).

7. A third-stage cyclone separator with pre-separation function according to claim 6, characterized in that: A screw hole (20) is provided on the outer side of the top of the stabilizing plate (19), a bolt (21) is threadedly connected to the interior of the screw hole (20), and the bolt (21) is threadedly connected to the stabilizing seat (18).

8. A third-stage cyclone separator with pre-separation function according to claim 7, characterized in that: A screw groove (22) is provided on the outer side of the top of the stabilizing seat (18), and the bolt (21) is threadedly connected to the stabilizing seat (18) through the screw groove (22).

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